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1-6

1.5 ENGINE SCREW THREADS

All threads used on the engines are metric except the

oil drain plug which is American Standard Pipe Thread

(NPT).

1.6 LUBE OIL AND FUEL FLOW DIAGRAMS

1

2

3

4

5

1. Engine Block

2. Engine Block Oil Connection

3. Oil Pan

4. Oil Pressure Gauge

5. Oil Pressure Switch

Figure 1-4. Lube Oil Flow Diagram

1. Fuel Tank

2. Fuel Supply Line

3. Fuel Warmer

(Optional)

4. Fuel Strainer

(Optional)

5. Mechanical

Fuel Pump

6. Fuel Return Line

7. Primary Filter

8. Secondary Filter

9. Injector Nozzles

10. Fuel Bleed Valve

11. Injection Pump

1

2

3

4

5

6

7

8

9

10

11

Figure 1-5. Fuel System Diagram

1.7 ENGINE AIR SYSTEM

The air cleaner is put on the engine to prolong its life

and performance by preventing dirt and grit from getting

into the engine causing excessive wear on all operating

parts. However, the operator is of necessity charged with

the responsibility of giving the air cleaner equipment

regular and constant attention in accordance with the

instructions.

Clean air is supplied to the engine through the air

cleaner (see Figure 1-2). The air is necessary for

complete combustion and scavenging of the exhaust

gases. As the engine piston goes through the intake

stroke, the piston draws clean fresh air down into the

cylinder for the compression and power strokes. As the

engine goes through its exhaust stroke, the upward

movement of the piston forces the hot exhaust gases out

of the cylinders through the exhaust valves and the

exhaust manifold. If the air filter is allowed to become

dirty, the operation of the engine would be impaired.

1.8 OPERATING CONTROLS AND

INSTRUMENTS

1.8.1 Introduction

Components required for monitoring and controlling

the unit are located in the control box and control panel

(see Figure 1-3).

1.8.2 Control Panel and Related Components

(see Figure 1-3)

a. Gauges

1. Ammeter Gauge

The ammeter indicates the rate of discharge or charge

of the battery charging system composed of the battery

and battery charging alternator.

2. Oil Pressure Gauge

The gauge is located next to the control box (see

Figure 1-1). Its purpose is to observe normal operating

engine pressure. Normal oil pressure is 40 to 60 psig (3.8

to 5.2 kg/cm

@

).

3. Total Time Meter

This meter designates the total hours and provides an

accurate readout of accumulated engine running time.

This data can be used to establish the proper periodic

maintenance schedule. (Refer to section 4.1.)

b. Indicators

1. Circuit Breaker Trip Light

This indicator light (red) may be checked (unit not

running) by placing the circuit breaker (CB-1) in the off

position and at the same time moving the ignition switch

to the run position. When the circuit breakers (CB-1 for

460 vac or CB-4 for 230 vac) is in the off position, a set of

contacts close to complete a circuit to the light.

If the unit is running and the circuit breaker trips, the

light will illuminate to signal the operator of a

malfunction with the generator.

Содержание 69GL15-114

Страница 1: ...T 251 04 Models 69GL15 114 69GL15 134...

Страница 2: ...Transicold Division Carrier Corporation P O Box 4805 Syracuse N Y 13221 SERVICE MANUAL OPERATION AND DIESEL DRIVEN GENERATOR SET MODELS 69GL15 114 69GL15 134 Carrier Corporation 1995 D Printed in U S...

Страница 3: ...or Circuit Diagram 1 8 1 10 Battery Charging Alternator System 1 9 1 10 1 Introduction 1 9 1 10 2 Alternator Operation 1 10 1 10 3 Integral Voltage Regulator Operation 12 volts d c 1 10 2 OPERATION 2...

Страница 4: ...kcase Breather 4 3 4 4 Servicing and Adjusting V belt 4 4 4 4 1 Engine V belt 4 4 4 4 2 Alternator V belt 4 4 4 5 Servicing the Generator Main Alternator 4 4 4 5 1 Preventive Maintenance and Operating...

Страница 5: ...id Assembly 4 2 4 2 Air Filter 4 3 4 3 Rectifier Removal 4 4 4 4 A C Generator Rectifier Assembly 4 5 4 5 Diode Testing 4 5 4 6 Engine Shockmounts 4 7 4 7 Generator Shockmounts 4 7 4 8 Open Diode Trio...

Страница 6: ...for proper unit operation For power the Deutz F3L912W vertical in line three cylinder diesel engine is used The engine is equipped with glowplugs usedas a starting aid and spin on lube and fuel oil fi...

Страница 7: ...by circuit breakers listed below but will not shut down the engine if an overload occurs Table 1 2 Safety Devices Unsafe Condition Safety Switch Switch Setting a Engine 1 Broken fan belt 1 Fan belt s...

Страница 8: ...p 11 Fuel Solenoid 12 Engine Oil Filter 13 Generator Shockmount Figure 1 1 Generator Set Control Box Side 1 Fuel Filters 2 A C Generator 3 Starter Motor Location 4 Engine Oil Breather 5 Muffler Exhaus...

Страница 9: ...it Breaker 230 vac CB4 7 Circuit Breaker Trip Light 8 Circuit Breaker 460 vac CB1 9 Voltage Selector 10 Terminal Block TB 11 Circuit Breaker CB3 12 Circuit Breaker CB2 13 Run Relay RR 14 Heat Relay HR...

Страница 10: ...es 2826 cubic cm f Firing Order 1 2 3 g Fuel Winter Diesel No 1 Summer Diesel No 2 h Glow Plug Amperage 10 amps per plug at 12 vdc i Horsepower 33 5 hp 1800 rpm j Lubrication System Oil Pressure 40 to...

Страница 11: ...the piston forces the hot exhaust gases out of the cylinders through the exhaust valves and the exhaust manifold If the air filter is allowed to become dirty the operation of the engine would be impai...

Страница 12: ...nually reset 2 Circuit Breaker CB 2 The circuit breaker is located in the control box This device prevents excessive current draw by the components FS FH HR S SS and TT The circuit breaker opens at 20...

Страница 13: ...utput power leads of the generator unit are brought out to the generator terminal box 1 9 2 A C Generator Main Alternator Circuit Diagram Figure 1 7 shows the internal schematic diagram of the generat...

Страница 14: ...he alternator is supplied from the solid state regulator This integral voltage regulator which incorporates an IC all silicone semiconductor and thick film construction controls the current feed to th...

Страница 15: ...ce No mechanical contacts or relays are used to perform the voltage regulation of the alternator system The electronic circuitry should never require adjustment and the solid state active elements use...

Страница 16: ...pockets are provided capable of handling 2000 pounds NOTES 1 When installing genset torque mounting bolts to 85 90 ft lbs 11 75 12 44 mkg 2 It is not recommended using original locknuts for second ins...

Страница 17: ...TRUCTIONS a Starting Instructions NOTE On new or not yet broken in engines there is a possibility of oil seepage out the muffler exhaust pipe The following is recommended 1 Avoid prolonged high idle n...

Страница 18: ...With ignition switch in the START position starter solenoid is energized closing starter motor contactor contacts SS which energizes starter motor The starter motor turns over the engine resulting in...

Страница 19: ...control operation 4 3 3 Safety relay Check Glow plug s defective 4 3 6 Plugged fuel lines to injector s Engine Manual Mechanical lift fuel pump malfunction Engine Manual c Starter cranks Engine lube...

Страница 20: ...tch has been released d Pinion does not Defective starter Engine Manual disengage after engine is running 3 1 4 Malfunction In the Engine Starting Circuit a No power to Battery defective Correct start...

Страница 21: ...ure Plugged crankcase breather line 4 3 7 3 2 ALTERNATOR AUTOMOTIVE TYPE Battery Undercharged Defective cables dirty battery posts or corroded terminals Clean Loose or broken belt 4 4 2 Worn or broken...

Страница 22: ...ting voltage Fluctuating speed 4 3 4 May be indicated by Irregular speed of engine Engine Manual flickering lights Loose terminal or load connections Tighten Defective bearing causing uneven air gap 4...

Страница 23: ...3 Every 1000 Hour Maintenance Normal Operating Conditions X X 1 Complete 400 Hour Maintenance 4 1 2 X 2 Tighten engine and generator mounting bolts 4 7 X 3 Tighten all electrical connections in contro...

Страница 24: ...rom mounting bracket item 2 b Disconnect wiring to solenoid Remove mounting hardware from solenoid and then remove solenoid c Install new solenoid and mounting hardware connect wiring Make sure that t...

Страница 25: ...dicated level with SAE 10 oil for temperatures below freezing or SAE 30 for temperatures above freezing It is generally a recommended practice to use the same oil as required in the engine crankcase C...

Страница 26: ...e electrical equipment a Cooling Keep all cooling parts clean and make certain sufficient room is left on all sides for a plentiful supply of fresh coolant air flow DO NOT EXCEED TEMPERATURE RISE AS S...

Страница 27: ...ion machines to assure minimum vibration They will therefore remain dynamically stable at speed well beyond the synchronous speed of the generator The rotors on generators are however subjected to ext...

Страница 28: ...voltage does not build up 4 5 2 Installation and Removal a Removing the Generator 1 Remove ground wire from frame of generator set 2 Remove generator leads from power junction box then remove four 1 4...

Страница 29: ...unt Frame 6 Shockmount 7 Screw 3 8 16 x 1 1 4 lg 8 Flat Washer 3 8 9 Locknut 3 8 16 Genset frame 1 2 5 3 4 6 7 8 8 9 Figure 4 6 Engine Shockmounts NOTE For torque values refer to section 4 9 b Generat...

Страница 30: ...trio test Refer to section 4 8 4 Test No 1 2 Perform regulatortests Referto section4 8 4 If regulator is O K the cause is probably an open field circuit and alternator must be removed for repair 3 Fu...

Страница 31: ...ATOR POS OUTPUT B BATTERY BLACK RED STEP TEST POINT INDICATION 1 2 3 A B B REG BATTERY VOLTAGE JUMPER NOT ATTACHED TO OIL PRESSURE SWITCH OR TOGGLE SWITCH Figure 4 9 Open Regulator Test Test No 3 Alte...

Страница 32: ...ircuit A to D OK No Circuit B to C OK No Circuit B to D OK A D C B Figure 4 11 Alternator Brush Assembly 4 8 6 Slip Ring Servicing Clean brush contacting surfaces with fine crocus cloth Wipe dust and...

Страница 33: ...T 2 Req d 85 95 ft lb 11 75 13 mkg 3 8 16 x 1 1 4 lg SST 4 Req d 25 ft lb 3 46 mkg 5 8 18 x 4 00 lg SST 2 Req d 175 185 ft lb 24 25 5 mkg 5 8 18 x 2 00 lg SST 4 Req d 92 102 ft lb 12 7 14 1 mkg 3 8 16...

Страница 34: ...phase 60 hertz electrical supply WARNING Beware of moving V belts and belt driven components WARNING Before servicing unit make sure the unit circuit breaker CB 1 or CB 4 and the start stop switch are...

Страница 35: ...E6 FS FUEL SOLENOID BB4 GEN GENERATOR P13 DD5 GP GLOW PLUG N13 T11 GPI GLOW PLUG INDICATOR M12 U11 GPS GLOW PLUG SWITCH D2 D7 H11 GR GREEN Q7 P12 W13 HR HEATER RELAY M7 W11 IGN IGNITION SWITCH Q9 L1 C...

Страница 36: ...10 are wires from A C generator Figure 5 1 Electrical Wiring Schematic Diagram Models 69GL15 114 114 1 114 2 Drawing Number 69GL15 1094 RA Sheet 2 of 4 G H I J F E A B C D 1 2 3 4 5 6 7 8 9 10 11 12 1...

Страница 37: ...5 4 Figure 5 1 Electrical Wiring Schematic Diagram Models 69GL15 114 114 1 114 2 Drawing Number 69GL15 1094 RA Sheet 3 of 4 K L M N O P Q R S 3 4 5 6 7 8 9 10 11 12 13...

Страница 38: ...5 5 Figure 5 1 Electrical Wiring Schematic Diagram Models 69GL15 114 114 1 114 2 Drawing Number 69GL15 1094 RA Sheet 4 of 4 1 2 3 4 5 6 7 8 9 10 11 12 13 T U V W X Y Z AA BB CC DD EE FF GG...

Страница 39: ...5 6 Figure 5 2 Electrical Wiring Schematic Diagram Model 69GL15 134 134 1 134 2 134 4 Drawing Number 69GL15 2324 Rev B Sheet 1 of 4...

Страница 40: ...re wires from A C generator Figure 5 2 Electrical Wiring Schematic Diagram Model 69GL15 134 134 1 134 2 134 4 Drawing Number 69GL15 2324 Rev B Sheet 2 of 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 G H I...

Страница 41: ...5 8 Figure 5 2 Electrical Wiring Schematic Diagram Model 69GL15 134 134 1 134 2 134 4 Drawing Number 69GL15 2324 Rev B Sheet 3 of 4...

Страница 42: ...5 9 Figure 5 2 Electrical Wiring Schematic Diagram Model 69GL15 134 134 1 134 2 134 4 Drawing Number 69GL15 2324 Rev B Sheet 4 of 4...

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