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7. Compare actual suction-tube temperature with proper suction-

tube temperature. Using a tolerance of ±3° F, add refrigerant
if actual temperature is more than 3° F higher than proper
suction-tube temperature, or remove refrigerant if actual
temperature is more than 3° F lower than required suction-
tube temperature.

NOTE:

If the problem causing the inaccurate readings is a

refrigerant leak, refer to Check for Refrigerant Leaks section.

INDOOR AIRFLOW AND AIRFLOW ADJUSTMENTS

NOTE:

For cooling operation, the recommended airflow is 350 to

450 cfm for each 12,000 Btuh of rated cooling capacity.

Table 8 shows cooling airflows at various external static pressures.
Table 9 shows Fan Only and Cooling modes for ECM units
(048-060). Refer to these tables to determine the airflow for the
system being installed.

NOTE:

Be sure that all supply- and return-air grilles are open,

free from obstructions, and adjusted properly.

Disconnect electrical power to the unit and install lockout tag
before changing blower speed. Electrical shock can cause
serious injury or death.

Airflow can be changed by changing the lead connections of the
blower motor.

Unit 50HX three-speed motors (024–042) are factory wired for
low speed operation.

FOR 208/230V-PSC BLOWER MOTOR

For color coding on the 208/230V motor leads, see Table 4.

To change the speed of the indoor fan motor (IFM), remove the fan
motor speed leg lead from the indoor fan relay (IFR) and replace
with lead for desired blower motor speed. Insulate the removed
lead to avoid contact with chassis parts.

FOR 208/230V-ECM BLOWER MOTOR

To configure the 50HX 048-60 unit, move the 5 Easy Select board
wires to the terminals which control the airflow. Refer to the Easy
Select interface board (Fig. 29) located next to the terminal.
Perform the following steps for basic system configuration.

1. AUX HEAT RANGE (VIO) NOTE: If no heater is installed,

this step can be omitted. The airflow for electric heat is
selected with the AUX HEAT RANGE terminals. Refer to
Table 2 and the installation instructions for electric heaters for

minimum airflow required for safe heater operation. Refer to
table below for the available airflows. Each select pin is
configured for a certain airflow. The airflow will be supplied
in the Heating mode on air conditioners when electric heat is
the primary heating source. The preset factory default selec-
tion is the highest airflow.

2. AC/HP SIZE (BLU) - The preset factory default selection for

AC/HP SIZE (air conditioner/heat pump) is set to 400
cfm/ton. The selection pins are configured for 350 cfm/ton and
400 cfm/ton.

3. TYPE (ORN) - The TYPE is a preset factory default selection.

The preset factory default setting is AC for the 50HX units.
Default setting should not be altered.

4. AC/HP CFM ADJUST (BLK) - The preset factory default

selection is MED. Selections HI and LO will adjust the airflow
supplied for all operational modes (see table below). The
selection options allow installer to adjust airflow to meet such
individual needs as noise and static compensation, etc.

5. AC/HP TIME DELAY (GRY) - Four motor operation delay

options are provided to customize system operation. See
listing below:

Unit Controls— All compressors have the following internal-
protection controls.

1. High-Pressure Relief Valve - This valve opens when the

pressure differential between the low and high side becomes
excessive.

2. Compressor Overload - This overload interrupts power to the

compressor when either the current or internal temperature
become excessive, and automatically resets when the internal
temperature drops to a safe level.
This overload may require up to 60 minutes (or longer) to
reset; therefore, if the internal overload is suspected of being
open, disconnect the electrical power to the unit and check the
circuit through the overload with an ohmmeter or continuity
tester.

COOLING SEQUENCE OF OPERATION

PSC Blower Motor Units (024–042)

NOTE: With the FAN switch in the ON position, 24-v is supplied
to the IFR through the G terminal on the thermostat. This voltage
energizes the coil of the contactor, closing the normally-open set of
contacts which provide continuous power to the indoor (evapora-
tor) fan motor (IFM). Moving the FAN switch back to the AUTO.
position, providing there is not a call for cooling, deenergizes the
IFR, opens the IFR contacts, and deenergizes the IFM. The FAN
switch in AUTO. position cycles upon a call for cooling.

On a call for cooling, 24 v is supplied to the compressor contactor
(C) and IFR simultaneously through the Y and G terminals of the
thermostat, respectively. On units with a compressor time delay
relay, there is a built-in, 5-minute (± 45 seconds) delay between

Fig. 28—Transformer Label

C95025

TRANSFORMER CONTAINS A MANUAL
RESET OVERCURRENT PROTECTOR

IT WILL NOT AUTOMATICALLY RESET

DISCONNECT POWER AND INSTALL
LOCKOUT TAG PRIOR TO SERVICING

THIS COMPARTMENT MUST BE CLOSED
EXCEPT WHEN SERVICING

Table 4—Color Coding for 208/230–v Motor Leads

3-SPEED

black = high speed

blue = medium speed

red = low speed

23

Содержание 50HX Guide

Страница 1: ... WIRING 30 REFRIGERANT CIRCUIT 30 INDOOR AIRFLOW 31 METERING DEVICE ACUTROL DEVICE 31 LIQUID LINE STRAINER 31 Troubleshooting 34 Start Up Checklist 36 NOTE TO INSTALLER Before the installation READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY Also make sure the User s Manual and Replacement Guide are left with the unit after installation SAFETY CONSIDERATIONS Installation and servicing of air condi...

Страница 2: ...tall a 6 in gravel apron in front of outdoor coil air inlet to prevent obstruction of airflow by grass or shrubs Do not secure the unit to the slab except when required by local codes Step 3 Provide Clearances The required minimum service clearances are shown in Fig 2 5 Adequate ventilation and outdoor air must be provided The outdoor fan pushes air through the outdoor coil and discharges it throu...

Страница 3: ...it Unit must remain in an upright position during all rigging and moving operations The unit must be level for proper condensate drainage the ground level pad or accessory roof curb must be level before setting the unit in place When a field fabricated support is used be sure that the support is level and that it properly supports the unit UNITS WITHOUT BASE RAILS Accessory rigging brackets are re...

Страница 4: ...ntil they make contact with the paint protectors 3 Secure device or hook of sufficient strength to hole in bracket as shown in detail C of Fig 7 4 If wood top is available use it for a spreader bar to prevent straps from damaging unit If wood top is not available use spreader bars of sufficient length UNITS WITH OPTIONAL BASE RAILS Keep unit upright and do not drop Use spreader bars or top crate w...

Страница 5: ...ig 7 5 Attach safety straps directly to the field supplied rigging straps or clevis clip Do not attach the safety straps to the lifting brackets 6 Use the top of the unit as a spreader bar to prevent the rigging straps from damaging the unit If the wood top is not available Fig 4 50HX036 060 Unit Dimensions without base rails UNIT ELECTRICAL CHARACTERISTICS UNIT WEIGHT CORNER WT LB KG CENTER OF GR...

Страница 6: ...at the outlet of the trap is at least 1 in lower than the drain pan condensate connection to prevent the pan from overflowing Prime the trap with water When using a gravel apron make sure it slopes away from the unit If the installation requires draining the condensate water away from the unit install a 2 in trap using a 3 4 in NPT connection See Fig 18 Make sure that the outlet of the trap is at ...

Страница 7: ...ation Use suitable gaskets to ensure weathertight and airtight seal When electric heat is installed use fire proof canvas or similar heat resistant material connector between ductwork and unit discharge connection If flexible duct is used insert a sheet metal sleeve inside duct Heat resistant duct connector or sheet metal sleeve must extend 24 in from the unit discharge connection flange into the ...

Страница 8: ...vert a horizontal unit for downflow vertical discharge perform the following steps Fig 7 50HX Rigging Instructions UNIT SIZE CHART A CHART B Max Weight A B Max Weight C D LB KG IN MM IN MM LB KG IN MM IN MM 024 296 134 16 1 410 32 2 817 309 140 16 0 406 28 9 733 030 327 148 16 2 411 32 2 817 340 154 16 0 407 28 9 733 036 355 161 15 4 390 38 2 969 368 167 15 2 385 34 9 885 042 355 161 15 4 390 38 2...

Страница 9: ...sing a straight edge and sharp knife cut the insulation around the perimeter of the cover Remove the screws securing the cover to the unit base and slide out the cover Discard the cover Install filler bracket removed in Step 7 10 If unit ductwork is to be attached to vertical opening flanges on the unit base jackstand applications only do so at this time 11 It is recommended that the unit base ins...

Страница 10: ...ns on the system turn off main power to unit and install lockout tag or electrical shock could result 1 Open all electrical disconnects and install lockout tag before starting any service work 2 Remove indoor coil access panel See Fig 12 3 Locate lances in unit base insulation that are placed over the perimeter of the vertical duct opening cover See Fig 13 4 Using a straight edge and sharp knife c...

Страница 11: ... when the blower housing is installed in the vertical discharge position 12 Remove screws securing the high voltage raceway to duct panel Temporarily place raceway on top of unit until blower housing is installed 13 Orient blower housing for vertical airflow blower motor adjacent to horizontal duct opening and slide into vertical opening making sure the flanges on the blower side plates engage the...

Страница 12: ... electrical ground when installed in accordance with NEC National Electrical Code ANSI NFPA latest edition and local elec trical codes In Canada follow Canadian Electrical Code CSA Canadian Standards Association C22 1 and local electrical codes Failure to adhere to this warning could result in personal injury or death Fig 15 Converting Blower Assembly to Vertical Airflow C950010 PLUG ASSEMBLIES RA...

Страница 13: ...ns in Face Area sq ft 2 17 7 0 2 17 7 0 2 17 8 7 2 17 8 7 2 17 8 7 2 17 8 7 OUTDOOR FAN Nominal Cfm Diameter in Motor Hp Rpm 2200 20 1 4 1100 2200 20 1 4 1100 2200 20 1 4 1100 2400 20 1 4 1100 2400 20 1 3 1100 2400 20 1 3 1050 INDOOR COIL Rows Fins in Face Area sq ft 3 15 3 6 3 15 3 6 4 15 4 5 4 15 4 5 4 15 4 5 4 15 4 5 INDOOR BLOWER Motor Type Speeds Nominal Airflow Cfm Size in Motor Hp RPM PSC 3...

Страница 14: ... duct panel must be watertight Run the high voltage leads through the knockout on the duct panel see Fig 21 for location and size When the leads are inside the unit run leads up the high voltage raceway to the line wiring splice box Fig 22 For single phase units connect leads to the black and yellow wires see Fig 24 26 27 2 CONNECTING GROUND LEAD TO WIRE BINDING SCREW Refer to Fig 22 Connect the g...

Страница 15: ... the orange lead 6 Wrap the wire nut with electrical tape so that the metal terminal cannot be seen NOTE Indoor blower motor speeds may need to be changed for 208 v operation Refer to Indoor Airflow and Airflow Adjustment Section Fig 20 Field Fabricated Duct Cover C95019 14 11 16 372 13 3 4 348 3 3 4 94 0 0 105 8 270 9 32 7 TYP 19 482 22 GAGE SHEET METAL COVER SEE ABOVE 4 ADHESIVE BACKED SPONGE RU...

Страница 16: ...UT 2 DIA 2 DIA 7 8 DIA CONTROL POWER ENTRY Knockout on rectangular duct panel units entry hole on round duct panel units NOTE For rectangular duct knockout sizes see Fig 2 9 Fig 22 Wiring Splice Boxes C95022 UNIT LINE WIRE SPLICE BOX UNIT POWER LEAD WIRE BINDING SCREW CONTROL POWER SPLICE BOX 16 ...

Страница 17: ...48 3 51 7 56 6 61 8 67 9 74 8 90 4 100 3 60 60 60 70 80 80 100 110 22 5 26 0 33 7 39 1 45 1 50 1 67 9 78 1 25 30 35 40 50 60 70 80 23 8 35 35 042 208 230 1 187 253 20 0 104 0 1 4 3 1 3 75 5 00 5 60 7 50 7 50 10 0 11 30 15 0 15 0 20 0 18 1 20 8 27 1 31 3 36 1 41 7 54 1 62 0 72 2 83 3 52 1 55 5 63 3 68 6 74 6 81 6 97 1 107 0 119 8 133 7 60 60 70 80 80 90 100 110 125 150 22 5 26 0 33 7 39 1 45 1 50 8...

Страница 18: ...ase imbalance in supply volt age is greater than 2 Use the following formula to determine the percentage of voltage imbalance Voltage imbalance max voltage deviation from average voltage 100 x average voltage EXAMPLE Supply voltage is 460 3 60 AB 452 v BC 464 v AC 455 v 452 464 455 Average Voltage 3 1371 3 457 Determine maximum deviation from average voltage AB 457 BC 464 AC 457 Maximum deviation ...

Страница 19: ...ctory wiring connections Be sure that connections are completed and tight d Ensure electrical wiring does not contact refrigerant tubes or sharp metal edges e Inspect coil fins If damaged during shipping and handling carefully straighten fins with a fin comb 4 Verify the following conditions a Make sure that outdoor fan blade is correctly positioned in fan orifice Leading edge of outdoor fan blade...

Страница 20: ... HEAT mode and temperature control is set above room temperature that heaters and indoor blower come on Observe that heaters shut off when control setting is satisfied and that the indoor blower shuts off after fan time delay expires CHECKING AND ADJUSTING REFRIGERANT CHARGE The refrigerant system is fully charged with R 22 refrigerant tested and factory sealed NOTE Adjustment of the refrigerant c...

Страница 21: ...Fig 26 Wiring Diagram 024 to 042 208 230 60 1 C95037 21 ...

Страница 22: ...Fig 27 Wiring Diagram 048 to 060 208 230 60 1 with ECM Indoor C95038 22 ...

Страница 23: ...C HP SIZE BLU The preset factory default selection for AC HP SIZE air conditioner heat pump is set to 400 cfm ton The selection pins are configured for 350 cfm ton and 400 cfm ton 3 TYPE ORN The TYPE is a preset factory default selection The preset factory default setting is AC for the 50HX units Default setting should not be altered 4 AC HP CFM ADJUST BLK The preset factory default selection is M...

Страница 24: ...o the compressor contactor C and IFM simultaneously through the Y and G terminals of the thermostat Energizing the contactor closes the normally open set of contacts supplying power to both the compressor and outdoor condenser fan motor OFM On the loss of the call for cooling 24 v is removed from the Y and G Table 5 Terminal Configuration TERMINAL 1 2 3 4 Available Airflow CFM 1365 1470 1680 1840 ...

Страница 25: ...contactor is energized and defrost thermostat DFT is closed Defrost mode is identical to Cooling mode except outdoor fan motor stops and a bank of optional electric heat turns on to warm air supplying the conditioned space Auxiliary Heating If accessory electric heaters are installed on a call for heat circuits R W and R G are made through the thermostat contacts energizing the heater relay and IF...

Страница 26: ...it Remove screws securing blower and slide assembly out Be careful not to tear insulation in blower compartment d Ensure proper reassembly by marking blower wheel and motor in relation to blower housing before disassembly e Loosen setscrew s that secures wheel to motor shaft remove screws that secure motor mount brackets to hous ing and slide motor and motor mount out of housing Table 8 Dry Coil A...

Страница 27: ...anel 4 Restore electrical power to unit Start unit and check for proper blower rotation and motor speeds during heating and cooling cycles OUTDOOR COIL INDOOR COIL AND CONDENSATE DRAIN PAN Inspect the outdoor coil indoor coil and condensate drain pan at least once each year See Unit Top Removal section The coils are easily cleaned when dry therefore inspect and clean the coils either before or aft...

Страница 28: ...Charging Table Unit 024 321 TEMP F AIR ENT COND EVAP AIR CFM 750 EVAP AIR Ewb F 56 58 60 62 64 66 68 70 72 74 76 65 SPH 38 0 37 3 37 4 37 5 38 3 37 7 36 8 35 9 35 0 34 3 33 5 70 33 3 32 3 33 2 33 9 36 9 36 0 35 2 34 4 33 4 32 5 31 8 75 24 6 25 6 24 1 25 0 33 3 34 8 33 8 32 6 31 8 31 0 30 2 80 16 4 17 6 21 4 16 8 23 2 31 8 32 2 31 3 30 4 29 5 28 6 85 9 4 8 6 14 7 21 6 29 4 29 8 28 9 27 8 27 0 90 11...

Страница 29: ...it 042 TEMP F AIR ENT COND EVAP AIR CFM 1400 EVAP AIR Ewb F 56 58 60 62 64 66 68 70 72 74 76 65 SPH 13 5 13 5 13 5 17 1 20 7 24 3 25 7 27 1 28 5 27 8 27 0 70 11 4 11 4 11 5 15 1 18 7 22 3 23 6 25 1 26 4 26 1 25 8 75 9 4 9 4 9 4 13 0 16 5 20 1 21 6 23 0 24 4 24 5 24 6 80 8 9 8 9 8 9 12 4 16 0 19 4 21 0 22 4 23 8 24 0 24 0 85 8 2 8 2 8 2 11 8 15 3 18 7 20 2 21 8 23 3 23 4 23 4 90 7 7 7 7 7 7 10 8 13...

Страница 30: ...f operation in this publication as an aid in determining proper control operation REFRIGERANT CIRCUIT Inspect all refrigerant tubing connections and the unit base for oil accumulations annually Detecting oil generally indicates a refrig erant leak Table 13G Superheat Charging Table Unit 048 311 TEMP F AIR ENT COND EVAP AIR CFM 1550 EVAP AIR Ewb F 56 58 60 62 64 66 68 70 72 74 76 65 SPH 39 4 39 4 4...

Страница 31: ... outdoor coils LIQUID LINE STRAINER The liquid line strainer to protect metering device is made of wire mesh and located in the liquid line on the inlet side of the metering device TROUBLESHOOTING Use the Troubleshooting Cooling Heating guide see Table 13 if problems occur with these units START UP CHECKLIST Use the Start Up checklist to ensure proper start up procedures are followed Fig 30 Requir...

Страница 32: ...ected to the heating liquid line check valve It is then con densed and subcooled through converging circuits Refrigerant leaves the outdoor coil by way of the strainer and the check valve in the cooling liquid line 2 The refrigerant then feeds the indoor coil through the Acutrol metering device on each circuit 3 Each circuit evaporates the refrigerant and the circuits are com bined in the indoor c...

Страница 33: ...way valve and is directed to the cooling liquid line check valve It is then condensed and directed through subcooling circuits and out to the strainer and the check valve in the heating liquid line 2 The refrigerant then feeds the outdoor coil through the Acutrol metering device on each circuit 3 Each circuit evaporates the refrigerant and the circuits are com bined in the outdoor header with some...

Страница 34: ...ameplate Defective compressor Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty outdoor fan motor or capacitor Replace Damaged reversing valve Determine cause and correct Restriction in refr...

Страница 35: ...ea Reset thermostat Cool Outdoor ambient below 40 F Install low ambient kit Filter drier restricted Replace Compressor runs but outdoor fan does not NC normally closed contacts on defrost board open Check condition of relay on board Replace if necessary IFM does not run Blower wheel not secured to shaft Properly tighten blower wheel to shaft Insufficient voltage at motor Determine cause and correc...

Страница 36: ...____ R C __________ Compressor Amps C __________ S __________ R __________ Indoor Evaporator Fan Amps __________ TEMPERATURE Outdoor Condenser Air Temperature __________ DB Return Air Temperature __________ DB __________ WB Cooling Supply Air __________ DB __________ WB PRESSURES Refrigerant Suction __________ psig Suction Line Temp __________ Refrigerant Discharge __________ psig Discharge Temp _...

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