Cargo Floor B.V.
P.O. Box 271
7740 AG COEVORDEN
The Netherlands
Phone: +31 (0)524-59 39 00 www.cargofloor.nl
Fax: +31 (0)524-59 39 99
CF500 cylinder repair regulations, Article No. 9305003
03-09-2008 / GB 2 of 26
GB
CF500 Cylinder disassembly
•
You have received a cylinder from Cargo Floor as an exchange for a defective cylinder. Please
follow the instructions given below carefully to exchange the part correctly and as quickly as
possible.
•
The total disassembly/assembly time for the old/new cylinder shall not exceed 4 hours. Each
additional cylinder will involve 1 hour’s work.
(This represents a maximum of 6 hours for a complete set of cylinders = 3 units.)
Required parts
Supplied
Reuse
CF500 cylinder
1
Bolt M16 x 90
12
Tab washer M16
12
Rod guiding block
1
Box 1
Instructions for shipping parts back 1
•
Tools required:
•
3.5 mm screwdriver
•
Open-end spanner 10;
•
Open-end spanner 17 (2x);
•
Open-end spanner 19;
•
Open-end spanner 22;
•
Open-end spanner 24;
•
Open-end spanner 32;
•
Open-end spanner 36;
•
Open-end spanner 41;
•
Open-end spanner 46;
•
Torque wrench 0-50 Nm with cap 13
•
Torque wrench 0-200 Nm with cap 24
•
Copper grease
•
Steel brush;
•
Hammer;
•
Chisel.
Important information:
-
When possible draw in the cylinders to prevent damages to the cylinder rods;
-
The
warranty
will not apply if prior permission has not been obtained from Cargo Floor B.V.! The
system number must be mentioned in all correspondence when under warranty;
-
Always replace, when exchanging a cylinder, the supplied rod guiding set.
-
The pump and electrical installation must always be switched off and the hoses and/or pipes
between the pump and the Cargo Floor drive unit must have been disconnected;
-
Also disconnect the electrical connection (light coil of the lorry);
-
When the cylinders are being installed, the floor must be
empty
! Should this be impossible, the
bolts must be tightened immediately after having used the torque wrench;
-
Check the oil level after assembly;
-
Check/replace the pressure filter!
-
When sending back “defective” cylinders, follow the instructions given!
