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27

ENG

“EVD mini” +0300036EN - rel. 1.2 - 23.04.2018

Parameter

Description

Def.

Min

Max

Type

Carel

Modbus®

R/W

Notes

S1_Alarm_threshold_
low

Pressure S1: MINIMUM alarm value

-1

-85(-290) Par_S1_

Alarm_th-
reshold _
high

A

20

19

R/W

S1_Alarm_threshold_
high

Pressure S1: MAXIMUM alarm value

9.3

Par_
S1_Ala 
rm_th-
reshold _
low

200(2900)

A

21

20

R/W

 TCTRL_REV_SET

Hot gas bypass temperature set point

10

-85
(-121)

200
(392)

A

22

21

R/W

par. _t

 PCTRL_REV_SET

Hot gas bypass pressure set point

3

-20
(-290)

200
(2900)

A

23

22

R/W

par. _P

SH_actual_set       

Reserved

0

-40(-72)

180(324)

A

24

23

R

SH_Set_smooth_line   

Superheat set point offset for smooth 
lines

0

-55(-99)

55(99)

A

25

24

R/W

S1_value_remote  

S1 probe reading from supervisor

0

-20(-290)

200(2900)

A

26

25

R/W

(*) set to 1973 to reset the parameters to the default values

Tab. 8.c 

8.9 Control 

states

The electronic valve controller can have six different control states, 
each of which may correspond to a specific phase in the operation of 
the refrigeration unit and a certain status of the driver-valve system. The 
states are as follows:

• 

forced closing: initialisation of the valve position when switching the 
instrument on;

• 

standby: no temperature control, unit OFF (at temp.);

• 

wait: opening of the valve before starting control, also called pre-
positioning, when powering the unit on;

• 

control: effective control of the electronic valve, unit ON;

• 

positioning: step-change in the valve position, corresponding to the 
start of control when the cooling capacity of the controlled unit varies 
(only EVD connected to a pCO);

• 

stop: of control with closing of the valve, corresponds to the end of 
temperature control of the refrigeration unit, unit OFF (at temp.).

F

orced closing

Forced closing is performed after the driver is powered on and corresponds 
to the typical number of closing steps for CAREL E2V and E3V unipolar  valves. 
This is used to realign the valve to the physical position corresponding to 
completely closed. The driver and the valve are then ready for control and 
both aligned at 0 (zero). At power-on, first a forced closing is performed, 
and then the standby phase starts. The valve is also closed in the event of 
a mains power failure if the Ultracap module is connected. In this case, the 
“Forced valve closing not completed” parameter is set to 1. On restarting, if 
the valve forced closing procedure is not completed successfully:

1. 

the Master programmable controller (pCO) will check the value of 
the parameter, and if equal to 1 will decide the best strategy to adopt, 
based on the application;

2. 

on restarting the driver positions the valve as explained in the 
paragraph “Pre-positioning/start control”. The parameter is set to 0 
(zero) by the Master controller (e.g. pCO), or alternatively by pressing 
the PRG/Set button on the keypad. Once the parameter has been 
set to 1, the driver sets it back to 0 (zero) only if an emergency forced 
closing procedure is completed successfully.

Note:

 lthe user can only select the resolution of the valve control 

signal: 480 or 960 steps.

Par. Description

Def.

Min.

Max. UoM

U3 Valve control steps

1 / 2 = 480/ 960 steps

1

1

2

-

S

tandby

Standby corresponds to a situation of rest in which no signals are received 
to control the electronic valve: it is closed and manual positioning can be 
activated. This status is normally set on the driver when the refrigeration 
unit is shutdown manually (e.g. from the supervisor) or when reaching the 
control set point. It can also occur when opening the digital input (which 
involves closing the valve) or in the event of a probe alarm. In general, it can 
be said that the electronic valve driver is in standby when the compressor 
stops or the control solenoid valve closes. 

P

re-positioning/start control

If during standby a control request is received, before starting control the 
valve is moved to a precise initial position. Internally, the pre-positioning 
time is set at 6 s and represents the time that the valve is held in a fixed 
position. By default the valve is opened 50 % when starting (from digital 
input), so as to minimise the movement needed to reach the correct 
position.

Par. Description

Def.

Min.

Max.

UoM

U4 Valve opening at start-up

50

0

100

%

This parameter should be set based on the ratio between the rated 
cooling capacity of the evaporator and the valve (e.g. rated evaporator 
cooling capacity: 3kW, rated valve cooling capacity: 10kW, valve opening 
= 3/10 = 33%). 

The driver calculates the valve opening based on the required capacity:

If required capacity is 100%:

Opening (%)= (Valve opening at start-up);

If required capacity is less than 100% (capacity control):

Opening (%)= (Valve opening at start-up) x (Current unit cooling 
capacity), where the current unit cooling capacity is sent to the driver 
via RS485 by the pCO controller. If the driver is stand-alone, this is always 
equal to 100%.

Notes:

 

• 

this procedure is used to anticipate the movement and bring the valve 
significantly closer to the operating position in the phases immediately 
after the unit is powered on;

• 

if there are problems with liquid return after the refrigeration unit starts 
or in units that frequently switch on-off, the valve opening at start-up 
must be decreased. If there are problems with low pressure after the 
refrigeration unit starts, the valve opening must be increased.

W

ait

When the calculated position has been reached, regardless of the time taken 
(this varies according to the type of valve and the objective position), there 
is a constant 5 second delay before the actual control phase starts. This is to 
create a reasonable interval between standby, in which the variables have no 
meaning, as there is no flow of refrigerant, and the effective control phase. 

C

ontrol

The control request can be received by the closing of the digital input 
or via network (RS485). The solenoid or the compressor are activated 
when the valve, following the pre-positioning procedure, has reached 
the calculated position. The following figure represents the sequence of 
events for starting control of the refrigeration unit.

Содержание EVD mini

Страница 1: ...H i g h E f f i c i e n c y S o l u t i o n s EVD mini NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT User manual Superheat control for unipolar electronic expansion valve ...

Страница 2: ......

Страница 3: ...ot use corrosive chemicals solvents or aggressive detergents to clean the device do not use the product for applications other than those specified in the technical manual All of the above suggestions likewise apply to the controllers serial boards programming keys or any other accessory in the CAREL product portfolio CAREL adopts a policy of continual development Consequently CAREL reserves the ri...

Страница 4: ......

Страница 5: ...al functions 17 5 5 Regolazione speciale smooth lines 17 5 6 Control parameters for protection functions 18 5 7 Service parameters 18 6 PROTECTORS 19 6 1 Protectors 19 7 PARAMETERS TABLE 21 8 NETWORK CONNECTION 23 8 1 RS485 serial configuration 23 8 2 Network connection for commissioning via PC 23 8 3 Visual parameter manager 23 8 4 Restore default parameters 24 8 5 Setup by direct copy 24 8 6 Setu...

Страница 6: ......

Страница 7: ...trol via digital input or remote control via serial connection controller and valve power supply incorporated 230 V 115 V RS485 serial communication incorporated Modbus protocol IP65 operating conditions 25T60C 13T140 F compatible with Carel E2V and E3V single pole valves From software revision 1 6 and higher new functions have been introduced hot gas bypass by pressure hot gas bypass by temperatu...

Страница 8: ...STALLATION 2 1 Dimensions and mounting mm in Mounting on DIN rail with screws EVD mini 24 V YES YES EVD mini 230 V YES NO EVD mini 24 V Fig 2 a EVD mini 230 V Fig 2 b On DIN rail mounting 1 Fasten the DIN rail and fit the controller from point A 2 24V model use a screwdriver to remove the two side slots before installing any other controllers alongside EVD mini 24 V Fig 2 c EVD mini 230 V Fig 2 d S...

Страница 9: ...olar valve ENG EVD mini 0300036EN rel 1 2 23 04 2018 2 2 Description of the terminals EVD mini 24 V EVD mini 230 V Fig 2 f Fig 2 a Key Ref Terminal Description Ref Terminal Description A ExV Single pole valve connection H2 24 Vdc power supply G Power supply 24 Vdc B 13 V in Ultracap module connection accessory G0 Power supply 0 Vdc 13 V out DI Digital input to enable control GND H3 230 V power sup...

Страница 10: ...connect the valve cable it is recommended to use a maximum cable length of 1 m for E2V and E3V valves 4 the 24 V models can be powered at 24Vac use a class II safety transformer adequately protected against short circuits and overload Transformer power must be between 20 and 50 VA as shown in the technical specifications table 24 Vdc use an external power supply the see technical specifications tabl...

Страница 11: ...in the panel if this supplies different devices such as contactors solenoid valves etc which will require a separate transformer EVD mini ice is a controller to be incorporated into the final equipment it must not be wall mounted DIN VDE 0100 protective separation must be guaranteed between the SELV circuits Safety Extra Low Voltage and the other circuits The requirements of DIN VDE 0100 must be com...

Страница 12: ...es greater than 99 are displayed in two steps first the hundreds followed by H then the tens and units 3 values less than 9 are displayed in two steps first the sign then the tens and units GASType Mode Super Heat GASType Mode Super Heat 123 GASType Mode Super Heat GASType Mode Super Heat 99 Fig 3 c 3 3 Programming mode The parameters can be modified using the front keypad Access depends on the user ...

Страница 13: ... the display 1 Refrigerant default 3 R404A 2 Type of control default 1 multiplexed showcase cold room 3 Superheat set point default 11 K Procedure GASType Mode Super Heat 1 The display shows the bar at the top refrigerant GAS Type GASType Mode Super Heat 2 Press PRG Set to display the refrigerant setting GASType Mode Super Heat 3 Press UP DOWN to modify the value GASType Mode Super Heat 4 Press PR...

Страница 14: ... selectable for the GAS Type refrigerant parameter 1 set any refrigerant e g R404 2 select the type of main control the superheat set point and complete the initial commissioning procedure 3 use the VPM program Visual Parameter Manager see the chapter Network connection and set the type of refrigerant 0 custom and the Dew point a f high low parameters that define the refrigerant 4 start control for...

Страница 15: ...shold Integra tion time 1 Multiplexed cabinet cold room 15 150 11 5 15 50 0 50 20 2 Air conditioner chiller with plate heat exchanger 3 40 6 2 2 5 50 4 50 10 3 Air conditioner chiller with tube bundle heat exchanger 5 60 6 2 2 5 50 4 50 10 4 Air conditioner chiller with finned coil heat exchanger 10 100 6 2 10 50 10 50 20 5 Analogue positioner 0 to 10 V 6 Superheat control with 2 temperature probes...

Страница 16: ... point 11 20 LowSH threshold 55 99 K F CP PID proport gain 15 0 800 ti PID integral time 150 0 999 s Note when selecting the type of Mode the PID control values suggested by CAREL will be automatically set for each application Control parameters for protection functions See chapter on Protectors 5 2 Analogue positioner 0 10 Vdc The valve will be positioned linearly depending on the value of the 0 ...

Страница 17: ...ee the General connection diagram This is PID without any protection LowSH LOP MOP see the chapter on Protectors no valve unblock procedure and no auxiliary control functions The function uses the hot gas bypass temperature probe read by input S2 compared against the Hot gas bypass temperature set point Control is reverse as the temperature increases the valve closes and vice versa Par Description...

Страница 18: ...rk connection Unit of measure par Si The unit of measure used by the driver can be selected S I C K barg Imperial F psig Par Description Def Min Max UOM Si Unit of measure 1 C K barg 2 F psig 1 1 2 Note lthe unit of measure K or F relates to degrees Kelvin or Fahrenheit adopted for measuring the superheat and the related parameters When changing the unit of measure all the values of the parameters...

Страница 19: ...alls below the threshold the system enters low superheat status and the intensity with which the valve is closed is increased themorethesuperheatfallsbelowthethreshold themoreintenselythevalve will close The LowSH threshold must be less than or equal to the superheat set point The low superheat integration time indicates the intensity of the action the lower the value the more intense the action T...

Страница 20: ...the threshold until the load conditions change Par Description Def Min Max U M C5 MOP protection threshold 50 122 Protection LOP threshold 200 392 C F C6 MOP protection integration time 20 0 800 s The integration time is set automatically based on the type of main control When the evaporation temperature rises above the MOP threshold the system enters MOP status superheat control is interrupted to...

Страница 21: ...ass pressure set point 3 20 290 200 2900 barg psig A 23 22 R W _t Hot gas bypass temperature set point 10 85 121 200 392 C F A 22 21 R W SERVICE P1 Probe S1 reading 85 290 200 2900 barg psig A 6 5 R P2 Probe S2 reading 85 121 200 392 C F V A 7 6 R tE Evaporation temperature converted 85 121 200 392 C F A 4 3 R tS Suction temperature 85 121 200 392 C F A 3 2 R Po Valve opening 0 100 A 1 0 R CP PID ...

Страница 22: ...parity odd 8 19200 2 stop bit parity even 17 19200 1 stop bit parity odd 2 0 17 I 20 147 R W Si Unit of measure 1 C K barg 2 F psig 1 1 2 I 16 143 R W IA Enable operating mode modification 0 1 yes no 0 0 1 I 15 142 R W U1 Enable manual valve positioning 0 1 no yes 0 0 1 D 11 10 R W U2 Manual valve position 0 0 999 step I 7 134 R W U3 Valve control steps 1 2 480 960 steps 1 1 2 I 11 138 R W U4 Valve...

Страница 23: ...atibility a shielded cable suitable for RS485 data transmission is used The RS485 converter is used to connect a computer running the VPM software to the EVD mini driver via a serial network for commissioning the controllers The system allows a maximum of 99 units with a maximum network length of 500 m Connection requires the standard accessories RS485 USB converter CAREL P N CVSTDUMOR0 and a 120 ...

Страница 24: ...d a list of project parameters hex modify and save a new project Setup summary Display the default values for the current list of parameters Prepare custom setup See online help Update device Select list of parameters and then Upload to controller Upload firmware Select firmware and Upload Synoptic and graphs Overview with position of probes and probe and superheat readings in real time Tab 8 b 8 4 ...

Страница 25: ...on page parameters p_GAS_TYPE refrigerant and p_SUPER_MAIN_REGULATION type of control b on the Configuration page parameter p_SH_SET Fig 8 m 3 Save the list of parameters with a new name for example NEW_ NAME hex To load and display a list saved by the user select Load and navigate to the path where the file is saved On the other hand to load a list of parameters supplied by CAREL select Load and na...

Страница 26: ...W Gas custom dew_e_h Dew point e high 16378 32768 32767 I 32 159 R W Gas custom dew_e_l Dew point e low 15910 32768 32767 I 33 160 R W Gas custom dew_f_h Dew point f high 2927 32768 32767 I 34 161 R W Gas custom dew_f_l Dew point f low 17239 32768 32767 I 35 162 R W Net_alarm Network alarm 0 0 1 D 1 0 R al E6 Emergency_closing_alarm No power supply 0 0 1 D 2 1 R al E5 S1_alarm Probe S1 alarm 0 0 1...

Страница 27: ...uccessfully Note lthe user can only select the resolution of the valve control signal 480 or 960 steps Par Description Def Min Max UoM U3 Valve control steps 1 2 480 960 steps 1 1 2 Standby Standby corresponds to a situation of rest in which no signals are received to control the electronic valve it is closed and manual positioning can be activated This status is normally set on the driver when th...

Страница 28: ...ion until reaching 0 steps plus a further number of steps so as to guarantee complete closing Following the stop phase the valve returns to standby t t t t OFF ON R OFF ON ST OFF ON S OFF ON A T4 Fig 8 q Key A Control request R Control S Standby T4 Stop position time ST Stop t Time 8 10 Special control states As well as normal control status the driver can have three special states related to spec...

Страница 29: ... unblock procedure may or may not succeed depending on the extent of the mechanical problem with the valve If for 10 minutes the conditions are such as to assume the valve is blocked the procedure is run a maximum of 5 times The symptoms of a blocked valve do not necessarily mean a mechanical blockage They may also represent other situations mechanical blockage of the solenoid valve upstream of th...

Страница 30: ... event as during the delay the protection function will have an effect Low suction temperature alarm Thelowsuctiontemperaturealarmisnotlinkedtoanyprotectionfunction It features a threshold and a fixed delay 300 seconds and is useful in the event of probe or valve malfunctions to protect the compressor using the relay to control the solenoid valve or to simply signal a possible risk In fact incorrect...

Страница 31: ...hes LOP protection activated automatic Protection action already in progress Check parameter LOP protection threshold E3 flashes LowSH protection activated automatic Protection action already in progress Check parameter LowSH protection threshold E4 flashes Low suction temperature automatic No effect Check the threshold parameter E5 flashes Chiusura di emergenza LowSH LOP MOP bassa T P di aspirazione ...

Страница 32: ... temperature measured by the driver does not reach low values but there is still return of liquid to the compres sor rack Set more reactive parameters to bring forward the closing of the valve increase the proportional factor to 30 increase the integration time to 250 s Many cabinets defrosting at the same time Stagger the start defrost times If this is not possible if the conditions in the previo...

Страница 33: ... protection ineffective Make sure that the LOP protection threshold is at the required saturated evaporation temperature between the rated evaporation temperature of the unit and the corre sponding temperature at the calibration of the low pressure switch and decrease the value of the LOP integration time Solenoid blocked Check that the solenoid opens correctly check the electrical connections and ...

Страница 34: ...temperature NTC 10kΩ a 25 C 50T90 C Measurement error 1 C in the range 50T50 C 3 C in the range 50T90 C Input 0 10V max 12V Resolution 0 1 fs Measurement error 9 fs maximum 8 typical Power to active probes V REF 5Vdc 2 RS485 serial connection Modbus Lmax 500 m shielded cable earth both ends of the cable shield Assembly on DIN rail or with screws on DIN rail Connectors wire size 0 35 2 5 mm2 12 22 ...

Страница 35: ......

Страница 36: ...REL INDUSTRIES HeadQuarters Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency EVD mini 0300036EN rel 1 2 23 04 2018 ...

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