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CapKold CKPF/3, Руководство оператора

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OM-CKPF/3          7

GROEN MODEL CKPF/3 

MOBILE PUMP/FILL STATION 

The CapKold CKPF/3 Mobile Pump/Fill Station is designed to rapidly and gently transfer food 

product from a steam-jacketed kettle into flexible plastic casings and other food containers. 

The base of the unit is a rectangular cabinet on locking casters.  

A pedestal mounted control package is located on the left side of the deck of the cabinet.  It 

allows fast and simple adjustment of pumping speed and volume. An air-operated product 

dispensing valve is mounted on a pipe frame over the right side of the cabinet deck, directly 

over a grate with sink and drain.  An accessory clipper mounts on the pipe frame between the 

control panel and the product dispensing valve. It is used to close plastic casings filled with 

food product.

A foot switch is mounted under the front of the cabinet to control operation of the product 

dispensing valve. The product pump housing is mounted on the lower rear of the cabinet.  It is 

driven by a motor and inverter located inside the cabinet.

Standard Features:

1.  All stainless steel construction

2.  Rear-mounted positive displacement pump

3.  Air-operated product flow control valve

4.  Right-to-Left operator fill sequence

5.  Full surface spill tray with drain and removable stainless steel grate

6.  Four locking casters

7.  15-foot air hose; air regulator; air filter

8.  UL and NSF listed; HACCP capable

Integrated Control Package:

The CapKold CKPF/3 Mobile Pump/Fill Station control panel is pedestal-mounted to the fill 

station and is provided with a water resistant case and a clear, lockable cover to simplify 

clean-up and to protect the touch screen.  The height of the control panel is designed to 

reduce operator fatigue and simplify changes of pump speed and volume settings for different 

products.

The standard operating controls include:

1.  Manual, Metered or Continuous pumping – operator selectable

2.  Pump Speed (0 to 20 gallons per minute – GPM) – operator input

3.  Metered Volume (0.0 to 10 gallons in 0.01 gallon increments) – operator input

4.  Foot-activated fill switch

5.  Knee-operated and hand-operated STOP switches

6.  Digital display of volume pumped per casing, total casings pumped and total volume 

pumped per batch

Additional controls provided for add-on options:

7.  Temperature monitor and lock-out  indicator with audible alert when product temperature 

drops below user preset limit (typically 180°F or 82°C).

8.  Product Temperature Recorder

Equipment Description

Содержание CKPF/3

Страница 1: ...e suspicious of damage to make a notation on the delivery receipt It will be the responsibility of the consignee to file a claim with the carrier We recommend that you do so at once Manufacture Service Questions 888 994 7636 Information contained in this document is known to be current and accurate at the time of printing creation Unified Brands recommends referencing our product line websites uni...

Страница 2: ...ult in severe burns WARNING AVOID ALL direct contact with HOT food Food products transferred through this machine are at temperatures exceeding 140 F 60 C and in direct skin contact could produce severe burns WARNING Use of any replacement parts other than those supplied by Unified Brands or its authorized distributors voids ALL warranties and may cause bodily injury or equipment damage Service pe...

Страница 3: ... clip jam with your fingers WARNING If a clip jams in the dies area of the Tipper Tie clipper accessory DO NOT attempt to cycle the machine again until the jam has been cleared Follow ALL safety procedures Place the air valve in the OFF position and disconnect the air supply BEFORE attempting to REMOVE the clip or other obstruction from the die area Use a screwdriver NOT your fingers to remove the...

Страница 4: ...ion with the pump rotor housing cover removed or without ALL bolts installed and properly tightened WARNING DO NOT spray or hose down the CapKold CKPF 3 Mobile Pump Fill Station Control Panel or Inverter with water CAUTION When cleaning and working on the components of the CapKold CKPF 3 Mobile Pump Fill Station be careful of metal surfaces components and housings that may still be HOT DO NOT touc...

Страница 5: ...ces may be HOT Use protective devices and remove rotors with a tool to avoid skin contact Keep feet and other body parts clear of the rotor housing during rotor removal and installation CAUTION REMOVE product tubing and rotors BEFORE removing rotor housing from the unit CAUTION CapKold CKPF 3 Mobile Pump Fill Station MUST have a separate ground wire for safe operation ...

Страница 6: ...cription page 7 Installation page 9 Start Up page 10 Operation page11 Equipment Cleaning Sanitization Procedures page 20 Maintenance page 22 Troubleshooting page 24 Suggested Spare Parts List page 25 Wiring Schematic page 30 Service Log page 31 Table of Contents ...

Страница 7: ...ump 3 Air operated product flow control valve 4 Right to Left operator fill sequence 5 Full surface spill tray with drain and removable stainless steel grate 6 Four locking casters 7 15 foot air hose air regulator air filter 8 UL and NSF listed HACCP capable Integrated Control Package The CapKold CKPF 3 Mobile Pump Fill Station control panel is pedestal mounted to the fill station and is provided ...

Страница 8: ...n and kettle valve Additional 3 Transfer Hose section 3 foot long with fittings High volume air eductor vacuum pump for product vacuum packaging for cook tank production Casing Bin Holder mounts to side of station and holds empty casing bags Pan Fill adaptors for 2 1 2 4 and 6 hotel pans KIWI Label Maker manual with single set of letters and starter ink supply casing content product date labeling ...

Страница 9: ...source of compressed air regulated between 80 to 90 PSI minimum Typical operation of the clipper at 10 cycles per minute will require ap proximately 60 CFM cubic feet per minute of clean dry air Insufficient supply of air will cause the clipper unit to malfunction The CapKold CKPF 3 Mobile Pump Fill Station is supplied with a 15 foot air hose terminated with a quick disconnect fitting It can be co...

Страница 10: ...ch threaded elbow outlet under the CapKold kettle This will be located directly above the air operated drop down valve if one is supplied or immediately below the manual or air operated ball valve if one is supplied Hand tighten the 3 inch nut onto the elbow Inspect the hose installation and adjust the position of the pump fill station if needed Finally TIGHTEN BOTH 3 INCH NUTS WITH THE WRENCH SUP...

Страница 11: ...Navigation and Bag Fill Amount Description of Displays The Home Display will be the first window to show on a power up cycle if the Emergency Stop button is not pressed This display allows the user to select a Language by pressing on appropriate Flag US English and Canada French The default language on a power up cycle is English HOME DISPLAY Operation The NAV button located on the lower left corn...

Страница 12: ... OFF Turns off any Mode selection The pump cannot be started when OFF is selected AUTO mode Will turn on the pump at the desired speed when the foot switch is pressed until the desired amount per bag is reached MANUAL mode Will turn on the pump at the desired speed when the foot switch is pressed and will stop the pump when the foot switch is released ...

Страница 13: ...mp two different ways One way is by pressing the Numeric display By pressing on the numeric display a keypad entry will pop up allowing the user to enter 0 to 100 The other way is by pressing the and buttons which will increase or decrease the speed in 1 increments PUMP SPEED DISPLAY Operation Press here for Keypad to change speed 0 to 100 Press here to increment or decrement speed in 1 steps Pres...

Страница 14: ...ount per pulse TOTAL DISPLAY Operation NOTE GALLONS ARE 0 250 AND LITERS ARE 0 946 PER PULSE THESE VALUES ARE SET UP ON THE CAL DISPLAY AND MUST BE ENTERED BEFORE YOU CAN SET THE AMOUNT PER BAG THE AMOUNT PER BAG MUST BE SET UP BEFORE THE PUMP WILL OPERATE IN AUTO MODE Clipper OFF Indication Press here to reset totalizer Press here to reset total bags Press here to set amount per bag Temperature P...

Страница 15: ...ck To set the date and clock press each number and enter a value on the keypad that will pop up Once all the fields have a number press the Set DATE TIME Button This will change the Date and Time only when all the fields have a number Set the Pump ON Delay To set the Pump ON delay press on the Numeric Graphic and enter the amount of time after the Product Valve Opens before the Pump begins Default...

Страница 16: ...Enter 005 in the gallons keypad To Set the Pulse per Liter Press on the numeric graphic and enter the value into the pop up keypad 4 pulses 1 Gallon There are 3 784 liters in a gallon 3 784 4 0 946 so each pulse is 0 019 liters Enter 019 in the pop up keypad To set the Temp F or C Bias Press on the numeric graphic and enter the value F or C into the pop up keypad To set the Anti Repeat Timer Press...

Страница 17: ...l disappear when the emergency stop condition has been cleared ALARMS Operation The following steps are intended to give an overview of the typical steps employed in a cook chill kitchen when a CKPF 3 Pump Fill Station is used to fill and seal the contents of a steam jacketed kettle into flexible casings prior to safely chilling them for extended cold storage Preparatory Steps 1 Before starting th...

Страница 18: ...ettle Make incremental adjustments on the ADD AMOUNT pop up until the correct volume is dispensed 7 Pump warm up This section allows the pump body to warm up and the rotors to expand so the station can pump product in uniform measured quantities Select the MANUAL mode on the control panel Set a clean empty container under the pump valve outlet spout Depress and hold the foot switch pedal until the...

Страница 19: ... maintain a minimum product temperature of product delivered at the pump fill valve to the packaging bag The minimum temperature is set on the control panel the default value is 180 ºF or 82 C At a minimum temperature of 180 ºF or 82 C the delivered product is pasteurized If the delivered product temperature falls below the set point the air supply to the clipper is disabled and the clipper is not...

Страница 20: ...ping boxes with a cloth and hot water detergent solution and rinse with a second cloth and clean water DO NOT USE stainless steel or other metal scrub pads or other materials and implements that may scratch the kettle surface Pasta Kettles Remove clean and rinse the drop down valve or ball valve Clean the kettle interiors with a brush and a hot water detergent solution or a high pressure spray hos...

Страница 21: ...secured to with a cloth and hot water detergent solution and then rinse with a clean cloth and clear water Reassemble the piping components and product valve with the Tri Clamps and gaskets and secure the assembly to the support pipe frame Cleaning Tips When you are finished with a kettle load and intend to do another load CLOSE the kettle outlet valve drop down or ball rinse the kettle interior w...

Страница 22: ... Shell Turbo Oil 100 or equivalent Semi annually TIPPERTIE CLIPPER Inspect Oiler and add oil if required Use light weight mineral oil Daily Inspect air lines should not be taught pinched or bound Daily Inspect cut off knife no nicks or dullness Monthly Inspect Oiler drip rate adjust if necessary to 1 drop per 6 strokes Monthly Inspect clipper for tightness of clip fill a casing with water clip clo...

Страница 23: ...OM CKPF 3 23 Maintenance PRODUCT VALVE OPERATOR FOOT SWITCH INVERTER PUMP MOTOR ...

Страница 24: ...talled d Plug in the unit and connect the air lines e Prime the food transfer hoses with water f Check that valve on the kettle underside is OPEN g Check the control panel to make sure the pump fill is in the AUTO CONTINUOUS or MANUAL mode h Check the pump motor for damage X i Check the drop down ball valve for damage X Tipper Tie clipper will not operate User a Check for jammed clips and remove t...

Страница 25: ... 1 8a Stud Long 6 Pump N103533 3 8b Gasket 6 Pump 005330 1 8c O Ring 6 Pump 005887 4 8d Shaft Seal 6 Pump 005886 4 8e Bearing Seal 6 Pump 060108 2 8f Rotor Single Lobe 6 Pump 027179 2 Lip Seal Inserter Tool 6 Pump 005340 1 Wrench Cross 6 Pump 005339 1 Wrench Spanner 6 Pump N91459 1 9 Pump Drive Motor 1 5 HP 120437 1 10 Inverter 3 HP Pump Speed Control 141918 1 10a Thermal Overload Relay 171774 1 1...

Страница 26: ... 27 Vacuum Gauge N84184 1 28 Regulator Air Pressure 084511 1 29 Pump Vacuum Eductor 097114 1 30 Filter 097115 1 31 Valve Air 2 Way 097190 1 32 Air Valve Actuator 097191 1 33 Waste Tank Assembly 120412 1 33a Tank Cover 120408 1 33b Tank 120410 1 33c Gasket 120411 1 CONSUMABLE ITEMS Paper Gasket 6 Pump Box of 100 110898 Oil Gear Box 6 Pump 5 Gallons 099733 Lubricant 4 Ounces 162519 ACCESSORIES 3 San...

Страница 27: ...OM CKPF 3 27 Suggested Spare Parts List ...

Страница 28: ...28 OM CKPF 3 Suggested Spare Parts List ...

Страница 29: ...OM CKPF 3 29 Suggested Spare Parts List ...

Страница 30: ...30 OM CKPF 3 Wiring Schematic ...

Страница 31: ...OM CKPF 3 31 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By ...

Страница 32: ... REV G 02 18 1055 Mendell Davis Drive Jackson MS 39272 888 994 7636 601 372 3903 Fax 888 864 7636 unifiedbrands net 2018 Unified Brands All Rights Reserved Unified Brands is a wholly owned subsidiary of Dover Corporation ...

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