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15. Troubleshooting

15.4 Advanced troubleshooting

The table below lists the potential causes and remedies for fault codes.

Code

Trouble

Cause

Remedy

F01

Ignition failure

Battery low

Check battery voltage
Charge or replace
battery

Empty fuel tank

Fill tank

Old or wrong fuel

Replace fuel

Blocked or broken
fuel line

Replace fuel line

Blocked or broken
fuel filter

Replace fuel filter

Broken or
damaged fuel
pump

Replace fuel pump

Broken glow plug

Replace glow plug

F02

Flame loss

Empty fuel tank

Fill tank

Old or wrong fuel

Replace fuel

Blocked fuel filter

Replace fuel filter

Blocked fuel line

Replace fuel line

Exhaust pipe
blocked

Clear exhaust pipe

Combustion air
intake blocked

Clear combustion air
intake pipe

Broken or
damaged fuel
pump

Replace fuel pump

F03

Under/
overvoltage

Battery low

Charge or replace
battery

Faulty or wrong
battery

Replace battery

Содержание Calaer 2 kW

Страница 1: ...Installation manual 2kW Calaer air heater 4kW Calaer air heater...

Страница 2: ......

Страница 3: ...s of the installation In the end of the manual you will find instructions on troubleshooting and maintenance Before installing the heater please read through the entire manual This manual is divided i...

Страница 4: ...2...

Страница 5: ...or death The Calaer heater is designed to minimize the risks as much as possible Nevertheless there is a risk of Carbon monoxide poisoning that may cause serious consequences to health if the heating...

Страница 6: ...artment that is well ventilated to the atmosphere Make sure that the exhaust gases are led straight to the atmosphere with leak tight pipes avoid passing through passenger compartments Attention Alway...

Страница 7: ...uring the warranty period does not prolong the original warranty period of the component or product Calaer excludes and limits from warranty the following Normal wear fuel filters and fuses are not co...

Страница 8: ...6...

Страница 9: ...ze the risk of injury and damage to personal property Combustion air intake The air for the combustion chamber of the heater must not be drawn from the passenger compartment Combustion air must be tak...

Страница 10: ...the heater must be shut down before refueling must be affixed to the fueling point Exhaust system The exhaust outlet must be located so as to prevent emissions from entering the compartment through ve...

Страница 11: ...accessible for inspection and the fuel terminus shall not be positioned within 20 inches 508 mm of a refueling fitting or fuel tank vent and shall be positioned to minimize exhaust re entry into the c...

Страница 12: ...10...

Страница 13: ...Volts 24 V 19 32 Volts 24 V 19 32 Volts Rated electric power consumption 19 41 Watts 19 48 Watts CO2 content in exhaust gas min to max power 7 5 10 9 8 3 11 8 Weight heater only 3 1 kg 5 1 kg 6 8 lbs...

Страница 14: ...12...

Страница 15: ...6 Heaterdimensions 13 6 Heater dimensions Calaer 2 kW heater All measurements are given in millimeters mm...

Страница 16: ...6Heaterdimensions 14 Calaer 4 kW heater All measurements are given in millimeter mm...

Страница 17: ...6 Heaterdimensions 15...

Страница 18: ...16...

Страница 19: ...bracket 1 Piece 9 Nylon Fuel line 5 x 1 5 Meter 10 Rubber fuel line 4 5 x 11 x 50mm 4 Piece 11 Exhaust pipe 25 mm 1 Meter 12 Combustion air pipe 25 mm 1 Meter 13 Air duct 60 90 mm 1 Meter 14 Air outl...

Страница 20: ...18...

Страница 21: ...nch Fuel connections and duct clamps 10 mm wrench Heater mounting 13 mm wrench Exhaust clamp In case you need to install lines through bulkheads the following drill heads may be needed 6 mm Fuel lines...

Страница 22: ...20...

Страница 23: ...faces refer to the fuel system chapter for further requirements Exhaust lines Consider the maximum length of the exhaust line and the outlet position The surface temperature of the exhaust line will b...

Страница 24: ...ning them 1 8 of a turn 2 Repeat the previous on the heating air output ring 3 Push down on the fastening clips 4 Lift the cover up 5 Re route the cables to the other side and place the sealing plug r...

Страница 25: ...ould be on a strong bulkhead thin bulkheads may require additional supports to ensure safe mounting For fastening the heater in place use the pre drilled mounting bracket which is provided with the he...

Страница 26: ...ng from vehicle boat movements It may be necessary to add reinforcements After the bracket has been fastened to the bulkhead make sure that the rubber casket is in place under the heater unit and secu...

Страница 27: ...ith information about the heater should be placed in a clearly visible position where it cannot be damaged The clearly readable label is necessary for warranty claims Heater warranty will be void if t...

Страница 28: ...26...

Страница 29: ...recommended or from a well ventilated internal source When drawing the combustion air from an internal source the line should be mounted on a slanting angle away from the heater to avoid condensation...

Страница 30: ...haust gases can reach temperatures up to 300 C 570 F therefore extreme caution needs to be taken to ensure that the exhaust lines are well insulated and at safe distance from any heat sensitive materi...

Страница 31: ...s inside the heater produces high temperature toxic gases therefore the exhaust tube must be installed according to the instructions given Do not perform any maintenance or work on the unit or exhaust...

Страница 32: ...10 Combustionairandexhaustsystem 30 Caution Position the exhaust outlet so that neither the combustion air intake or any other inlets would be able to draw in exhaust fumes...

Страница 33: ...not exceed 2 meters The hot air distribution ducts maximum lengths and number of vents are listed in the table below Adjustable vents are recommended to control the air flow Be aware that at least one...

Страница 34: ...cold outside air In the second Recirculation type of installation the heating air is extracted from the heated cabin When using this type of heating circuit make sure that the air intake vent is locat...

Страница 35: ...g lines In case the air ducting passes through a wet environment the use of spiral wire reinforced ducting is recommended The use of closable air outlets is only allowed in branch lines Care should be...

Страница 36: ...rom the heater unit by turning it counter clockwise then pull it carefully away from the heater Attach the air outlet duct to the heater using one of the supplied clamps The original air outlet ring c...

Страница 37: ...stated in the beginning of this chapter Figure 2 kW heater installation example NCV Non Closure vent Figure 4 kW heater installation example NCV Non Closure vent Warning The heating air temperature ca...

Страница 38: ...36...

Страница 39: ...ny other device Both plastic and metal fuel tanks can be used but make sure that the tanks comply with all legal regulations and standards in your country 12 2 Fuel standpipe The fuel stand pipe is in...

Страница 40: ...ositions of the fuel pump are determined by the location of the heater and the fuel tank The pump must be installed with a fuel line maximum length of 1 2meters 78 inch from the fuel tank and no more...

Страница 41: ...owed The pump can be turned 360 degrees around its central axes The fuel pump should be mounted to a bulkhead with the provided bracket The fuel filter is preinstalled to the fuel pump When fastening...

Страница 42: ...l pump and heater with the rubber tubes and hose clamps provided with the unit When mounting the fuel lines always connect them with a putt joint in order to prevent air pockets in the fuel system Cau...

Страница 43: ...m vibrations Fuel lines must be protected against any mechanical damage Make sure that the fuel lines are protected from any excessive heat source Do not fasten or route the fuel line with the exhaust...

Страница 44: ...42...

Страница 45: ...one or in separate directions depending on the installation of the heater and the location of the battery fuel supply and the selection of the controller location The wire harness of the heater unit...

Страница 46: ...he installation of the control knob to a surface pull the turning switch off then screw off the nut and remove the dial plate Make a hole in the mounting location with a diameter of 12 mm Place the un...

Страница 47: ...e at least 6 mm2 In case the cables are connected to a fuse box the cables leading to the fuse box shall be included in the calculation for the maximum voltage loss Caution For permanently live connec...

Страница 48: ...13 Electricalsystem 46 13 4 Wiring diagram Figure Wiring diagram for Calaer 2 and 4 kW air heaters...

Страница 49: ...he battery This will reset the failure mode and the heater can be started again Repeat this procedure until the fuel lines are filled and the heater starts to operate Let the heater run for at least 1...

Страница 50: ...e control button from off to the desired setting The heater responds by starting the fuel pump after 3 seconds and turning on the control button status light The fuel pump will stop after 7 seconds an...

Страница 51: ...vent that two sequential failures are detected the heater will flash the light on the control button to indicate an error In the event that the flame extinguishes during operation the heater will atte...

Страница 52: ...locked at any point o Check for a blocked fuel filter o Check that there is not a significant amount of water intruded into the burner Heater stops in the middle of operation Check that there is fuel...

Страница 53: ...rt F02 Flame loss 2 long 5 short F03 Under overvoltage 3 long 5 short F04 System overheat 4 long 5 short F05 Ignition sensor open load 5 long 5 short F06 The temperature sensor open load or shortcut 6...

Страница 54: ...ne Blocked or broken fuel filter Replace fuel filter Broken or damaged fuel pump Replace fuel pump Broken glow plug Replace glow plug F02 Flame loss Empty fuel tank Fill tank Old or wrong fuel Replace...

Страница 55: ...or shortcut Broken cable or connector Replace cable Broken temperature sensor Replace temperature sensor Broken control unit Replace control unit F07 Fuel pump open load or shortcut Broken cable or co...

Страница 56: ...erheating sensor Broken control unit Replace control unit F11 Ignition open load or shortcut Broken cable or connector Replace glow plug Broken glow plug Replace glow plug Broken control unit Replace...

Страница 57: ...us dense smoke while running Exhaust pipe blocked Clear exhaust pipe Combustion air intake blocked Clear combustion air intake pipe Old or wrong fuel Replace fuel Smell of exhaust fumes in cabin Leaki...

Страница 58: ......

Страница 59: ...Information in this manual is subject to change without notice the latest updated manual cab be found on our website at www calaer com...

Страница 60: ...CTH Technologies AB Skalholtsgatan 2 16440 Kista Sweden www calaer com Product number 100079 to100082 Book 334 000560 001 This product complies with ABYC standards...

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