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SR

-SERIES 

79 

 

FLAME WITH NO CALL FOR HEAT (FLAME FAULT) 

 

If at any time the main valve fails to close completely and maintains a flame, the full time flame 
sense circuit will detect it and energize the combustion blower. Should the main valve later close off 
completely removing the flame signal, the combustion blower will power off. 

 

IGNITION LOCK OUT (FAILURE TO LIGHT) 

 

FENWAL DSI Module will attempt three ignition trials before going into lockout. The valve relay will 
be de-energized immediately, and the combustion blower will be turned off.  

 

Recovery from lockout requires a manual reset by either resetting the thermostat or removing 24 
volts, or removing the electrical power supply for a period of 5-seconds. 

 

If  the  thermostat  is  still  calling  for  heat  after  one  hour,  the  control  will  automatically  reset  and 
attempt to ignite the burner again. 

If unit still does not operate, proceed as follows: 

 

Check flame sensor current. (see below) 

 

Check electrode for cracks and proper location, (see page 80) 

 

FLAME SENSOR CURRENT CHECK 

 

SERVICE CHECKS 

Flame  current  is  the  current  which 
passes  through  the  flame  from  the 
sensor  to  the  ground.  The  minimum 
flame  current  necessary  to  keep  the 
system from lockout is .7 micro amps. 
To  measure  flame  current,  connect 
an  analog  DC  micro  ammeter  to  the 
FC-  FC  terminals  per  figure.  Meter 
should read. 7 uA or higher. If meter 
reads below "0" on scale, meter leads 
are  reversed.  Disconnect  power  and 
reconnect  meter  leads  for  proper 
polarity. 

Figure 64.  FLAME SENSOR CURRENT CHECK 

 

 

 

Содержание SR Series

Страница 1: ...or any other appliance DANGER WHAT TO DO IF YOU SMELL GAS 1 Extinguish any open flame 2 DO NOT try to light any appliance 3 DO NOT use or touch any electrical switches 4 DO NOT use any phone in your...

Страница 2: ...PACKAGE 40 15 4 16M REFLECTOR PACKAGE 41 20 6 1M REFLECTOR PACKAGE 42 30 9 1M REFLECTOR PACKAGE 43 40 12 2M REFLECTOR PACKAGE 44 50 15 2M REFLECTOR PACKAGE 45 60 18 3M REFLECTOR PACKAGE 46 70 21 3M RE...

Страница 3: ...TUBE PARTS 83 28 3 PARTS LIST 84 REPLACEMENT BURNER HEADS 84 BURNER HEAD COMPONENTS 85 TUBE COMPONENTS 86 REFLECTOR COMPONENTS 86 29 0 WARRANTY 87 30 0 FUEL CONVERSION 88 30 1 CONVERSION KIT FOR HONEY...

Страница 4: ...HEAD INSTALLATION 36 Figure 34 JOINT HANGER INSTALLATION 36 Figure 35 CLAMP COUPLER INSTALLATION 37 Figure 36 END CAP INSTALLATION 37 Figure 37 BAFFLE TURBULATOR INSTALLATION 38 Figure 38 BAFFLE TURBU...

Страница 5: ...GENERAL HAZARD WARNING The heater and related gas piping fitting wiring must be installed by individuals or firms qualified licensed and specially trained and experienced in installation of this type...

Страница 6: ...rds of high surface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same place as the heater Clothing or other...

Страница 7: ...e heating load of the building property damage can occur due to freezing If unit is too large severe heat damage call occur to the building and or its contents fire explosion injury or death If in dou...

Страница 8: ...eck with all gas fired appliances operating See pages 67 73 74 for further details Provide adequate accessibility clearances for servicing Leave copy of this manual with owner or a copy for future ref...

Страница 9: ...SR 80 N A 80 000 20 6 1 m 30 9 14 m 40 12 2m SR 80HL 40 000 80 000 20 6 1 m 30 9 14 m 40 12 2m SR 80M 40 000 80 000 20 6 1 m 30 9 14 m 40 12 2m SR 100 N A 100 000 20 6 1 m 50 15 2m SR 100HL 50 000 10...

Страница 10: ...ng plug connection 24 volt low voltage thermostat STANDARD EQUIPMENT Burner control housing is pre assembled and pre wired unit comes complete with the following industry standard gas electrical and v...

Страница 11: ...m 50 000 Btu hr 20 4 6 4 m 20 4 6 4 m 60 000 Btu hr 20 4 6 4m 40 4 12 3 m 75 000 Btu hr 20 4 6 4m 40 4 12 3 m 80 000 Btu hr 20 4 6 4m 40 4 12 3 m 100 000 Btu hr 20 4 6 4m 50 4 15 3m 125 000 Btu hr 30...

Страница 12: ...Certain materials or items when stored under the heater will be subjected to radiant heat and could be seriously damaged WARNING The stated clearance to combustibles represents a surface temperature o...

Страница 13: ...n doubt check heat tolerance of building material s with their manufacturer INSTALLATION TYPE 1 inches cm INSTALLATION TYPE 2 inches cm Input A B C D Input A B C D 40 6 16cm 12 31cm 36 92cm 12 31cm 40...

Страница 14: ...When in doubt check heat tolerance of building material s with their manufacturer INSTALLATION TYPE 3 inches cm INSTALLATION TYPE 4 inches cm Input A B C D Input A B C D 40 6 16cm 15 39cm 53 135 cm 1...

Страница 15: ...er s responsibility to assure that adjacent materials are protected from degradation When in doubt check heat tolerance of building material s with their manufacturer INSTALLATION TYPE 5 inches cm INS...

Страница 16: ...ross the face of the freight bill otherwise no claim can be enforced against the transportation company If concealed loss or damage is discovered notify your carrier at once and request an inspection...

Страница 17: ...SR SERIES 13 8 0 PACKAGING CONTENTS DESCRIPTION OF PARTS BURNER PACKAGE Figure 10 BURNER PACKAGE CONTENTS...

Страница 18: ...SR SERIES 14 PIPE BOXES Figure 11 PIPE BOX CONTENT...

Страница 19: ...SR SERIES 15 10 3 M REFLECTOR PACKAGE Figure 12 10 3 M REFLECTOR PACKAGE CONTENTS...

Страница 20: ...SR SERIES 16 15 4 16 M REFLECTOR PACKAGE Figure 13 15 4 16 M REFLECTOR PACKAGE CONTENTS...

Страница 21: ...SR SERIES 17 20 6 1 M REFLECTOR PACKAGE Figure 14 20 6 1 M REFLECTOR PACKAGE CONTENTS...

Страница 22: ...SR SERIES 18 30 9 1 M REFLECTOR PACKAGE Figure 15 30 9 1 M REFLECTOR PACKAGE CONTENTS...

Страница 23: ...SR SERIES 19 40 12 2 M REFLECTOR PACKAGE Figure 16 40 12 2 M REFLECTOR PACKAGE CONTENTS...

Страница 24: ...SR SERIES 20 50 15 2 M REFLECTOR PACKAGE Figure 17 50 15 2 M REFLECTOR PACKAGE CONTENTS...

Страница 25: ...SR SERIES 21 60 18 3 M REFLECTOR PACKAGE Figure 18 60 18 3 M REFLECTOR PACKAGE CONTENTS...

Страница 26: ...SR SERIES 22 70 21 3 M REFLECTOR PACKAGE Figure 19 70 21 3 M REFLECTOR PACKAGE CONTENTS...

Страница 27: ...SR SERIES 23 80 24 4 M REFLECTOR PACKAGE Figure 20 80 24 4 M REFLECTOR PACKAGE CONTENTS...

Страница 28: ...SR SERIES 24 10 3 M EXTENSION KIT Figure 21 10 3 M EXTENSION PACKAGE CONTENTS...

Страница 29: ...SR SERIES 25 SIDE REFLECTOR PACKAGE Figure 22 SIDE REFLECTOR PACKAGE CONTENTS...

Страница 30: ...SR SERIES 26 90 ELBOW PACKAGE Figure 23 90 ELBOW PACKAGE 180 U BEND PACKAGE Figure 24 180 U BEND PACKAGE...

Страница 31: ...SR SERIES 27 SIDE WALL VENT KIT Figure 25 SIDE WALL VENT KIT OUTDOOR INSTALLATION KIT Figure 26 OUTDOOR INSTALLATION PACKAGE CONTENTS...

Страница 32: ...a where unit is to be installed Locate area where any holes might have to be cut for a Venting b Any gas piping requirements Make sure that there is no obstruction such as hidden electrical wiring wat...

Страница 33: ...EXAMPLE SUSPENSION DETAILS WARNING It is the responsibility of the installer to use hanging chain that is a minimum of 2 0 or with a minimum support capacity of no less than 75 lbs Also make sure all...

Страница 34: ...SR SERIES 30 HORIZONTAL INSTALLATION 10 3 M REFLECTOR PACKAGE Figure 28 HORIZONTAL INSTALLATION 10 3 M PACKAGE...

Страница 35: ...SR SERIES 31 HORIZONTAL INSTALLATION SUSPENSION LOCATIONS 15 4 6 M TO 80 24 4 M REFLECTOR PACKAGES Figure 29 HORIZONTAL INSTALLATIONS 15 4 6 M TO 80 24 4 M PACKAGES...

Страница 36: ...o use hanging chain that is a minimum of 2 0 or with a minimum support capacity of no less than 75 lbs Also make sure all suspension points are adequate to support weight of heater and any accessories...

Страница 37: ...t causes the ambient air to form a convection current over the tube The net effect of this action is reduced infrared output decreased heating capacity as well as decreased exhaust temperature which m...

Страница 38: ...joint hanger by overlapping reflector on hanger and securing via provided self tapping screws see page 6 Hang assembly from suspended chains via S hooks 7 Install radiant tube by positioning one end i...

Страница 39: ...upport strap as per 8 17 Install any accessories as per their related instruction and illustrations contained in this manual 18 Connect to vent 19 Connect to outside combustion air optional 20 Connect...

Страница 40: ...SR SERIES 36 BURNER HEAD TO FIRST 10 3 M OF REFLECTOR PACKAGE Figure 33 BURNER HEAD INSTALLATION JOINT HANGER TO REFLECTOR Figure 34 JOINT HANGER INSTALLATION...

Страница 41: ...SR SERIES 37 CLAMP COUPLER Figure 35 CLAMP COUPLER INSTALLATION END CAP TO REFLECTOR Figure 36 END CAP INSTALLATION...

Страница 42: ...SR SERIES 38 BAFFLE TURBULATOR INSTALLATION Figure 37 BAFFLE TURBULATOR INSTALLATION VENT ADAPTOR INSTALLATION Figure 38 BAFFLE TURBULATOR FLUE ADAPTOR INSTALLATION...

Страница 43: ...s required to install the unit REFLECTOR PACKAGE LENGTH CORRESPONDING PAGE 10 3m 40 15 4 6m 40 20 6 1m 40 30 9 1m 40 40 12 2m 40 50 15 2m 40 60 18 3m 40 70 21 3m 40 80 24 4m 40 12 1 ASSEMBLY OF OPTION...

Страница 44: ...R SERIES 40 12 2 REFLECTOR ASSEMBLY ALL LENGTHS 10 3M REFLECTOR PACKAGE Figure 39 10 3m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 40 000 Btu hr...

Страница 45: ...SR SERIES 41 15 4 16M REFLECTOR PACKAGE Figure 40 15 4 16m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 40 000 Btu hr...

Страница 46: ...1 20 6 1m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 40 000 Btu hr 50 000 Btu hr 60 000 Btu hr 75 000 Btu hr 80 000 Btu hr and 100 000 Btu hr PI...

Страница 47: ...gure 42 30 9 1m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 60 000 Btu hr 75 000 Btu hr 80 000 Btu hr 100 000 Btu hr and 125 000 Btu hr PIPE BOXE...

Страница 48: ...REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 60 000 Btu hr 75 000 Btu hr 80 000 Btu hr 100 000 Btu hr 125 000 Btu hr 150 000 Btu hr and 175 000 Bt...

Страница 49: ...igure 44 50 15 2m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 100 000 Btu hr 125 000 Btu hr 150 000 Btu hr 175 000 Btu hr 200 000 btu hr PIPE BOX...

Страница 50: ...E Figure 45 60 18 3m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 150 000 Btu hr 175 000 Btu hr 200 000 Btu hr and 225 000 Btu hr PIPE BOXES REQUI...

Страница 51: ...ECTOR PACKAGE Figure 46 70 21 3m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 175 000 Btu hr 200 000 Btu hr 225 000 Btu hr PIPE BOXES REQUIRED RAD...

Страница 52: ...REFLECTOR PACKAGE Figure 47 80 24 4m REFLECTOR PACKAGE INSTALLATION NOTE THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS 200 000 Btu hr 225 000 Btu hr PIPE BOXES REQUIRED RADIANT TUBE...

Страница 53: ...SR SERIES 49 SIDE WALL VENT KIT Figure 48 SIDE WALL VENT KIT INSTALLATION OUTDOOR INSTALLATION KIT Figure 49 OUTDOOR INSTALLATION KIT...

Страница 54: ...SR SERIES 50 90 ELBOW KIT Figure 50 90 ELBOW KIT INSTALLATION MODELS 40 000 100 000 MINIMUM LENGTH BEFORE ELBOW 10 3m MODELS 125 000 200 000 MINIMUM LENGTH BEFORE ELBOW 20 6 1m...

Страница 55: ...SR SERIES 51 180 U BEND KIT Figure 51 180 U BEND KIT INSTALLATION MODELS 40 000 100 000 MINIMUM LENGTH BEFORE ELBOW 10 3m MODELS 125 000 200 000 MINIMUM LENGTH BEFORE ELBOW 20 6 1m...

Страница 56: ...SR SERIES 52 SIDE REFLECTOR Figure 52 SIDE REFLECTOR INSTALLATION...

Страница 57: ...ength Deduct 10 3m for every 90 elbow and 5 1 52m for every 45 elbow used Maximum duct length for inputs of 175 000 to 200 000 Btu hr s 30 9 1m Total length of heater including the length of intake an...

Страница 58: ...USED AND 5 1 53m FOR EVERY 45 ELBOW USED 175 000 200 000 Btu hr input MAXIMUM LENGTH IS 30 9 1m TOTAL LENGTH OF HEATER INCLUDING THE LENGTH OF OUTSIDE COMBUSTION AIR INTAKE DUCT AND EXHAUST VENTING I...

Страница 59: ...ustibles or B vent and related accessories can be used If a portion of venting is to pass through a roof installer to use B vent and related accessories for these sections Use approved chimney cap for...

Страница 60: ...or assembly within 3 feet 92cm horizontally of the vertical line of the regulator 3 within 6 feet 1 9m of any gas service regulator vent outlet 4 less than 1 foot 31 cm above grade level 5 less than 7...

Страница 61: ...tal sidewall venting a single unit use 4 10 16 cm B Vent equal to DuraVent PIN 4GV36 in combination with a combustible wall thimble a B vent to C Vent single wall adaptor equal to DuraVent PIN 4GVC an...

Страница 62: ...SR SERIES 58 ROOF EXHAUST Single Unit Use B style chimney SINGLE UNIT INTO ONE 1 B Vent Chimney...

Страница 63: ...ters into one common chimney in Canada refer to the Natural Gas and Propane Installation Code CSA B149 1 or latest edition and in the USA the National Fuel Gas Code ANSI Z223 1 NFPA 54 or latest editi...

Страница 64: ...warms up Make sure venting is sealed as previously noted VENTING LENGTHS NOTE Maximum duct length for inputs of 40 000 to 150 000 Btu hr s 45 13 7m minus any outside air intake duct length Deduct 10 3...

Страница 65: ...venting should be insulated or shortened In Canada install according to the Natural Gas and Propane Installation Code CSA B149 1 or latest edition and in the USA the National Fuel Gas Code ANSI Z223 1...

Страница 66: ...to seal joint Attach vent cap to exhaust end of heater with two 3 screws Electrical connections for outdoor locations must be made in accordance with CSA 022 1 CANADIAN ELECTRICAL CODE PART 1 as well...

Страница 67: ...rds the floor see Figure 55 2 The heater must be interlocked with an exhaust fan sized at 4 four CFM 114 Liters for every 1000 Btu hr input 3 For BROODER NSTALLATION ONLY the fan interlock is not requ...

Страница 68: ...tions must have special sealing compound applied to them f A drip leg must be installed before the heater to prevent contaminating matter interfering with the operation of the unit g Check piping for...

Страница 69: ...urner head to move horizontally with reference to the gas supply line If the gas connection Is not Installed In strict accordance as shown in Figure 56 a gas leak can occur resulting in an extreme uns...

Страница 70: ...eater shall only be connected with a Type 1 hose connector that is a certified as being in compliance with the Standard for Elastomeric Composite Hose and Hose couplings for Conducting Propane and Nat...

Страница 71: ...nction is apparent contact qualified service agency and or gas utility for assistance How to Determine Gas Input Rate Where gas is metered the input rate may be determined by the following method Cont...

Страница 72: ...wiring must be made in accordance as follows CANADA Canadian Electrical Code CSA C22 1 or latest edition USA National Electrical Code ANSI NFPA 70 or latest edition In Canada Electrical equipment and...

Страница 73: ...supplied with the appliance must be replaced it must be replaced with wiring material having a temperature rating of at least 105 degrees C 221 F 21 0 WIRING DIAGRAM 21 1 BURNER ASSEMBLY WIRING DIAGR...

Страница 74: ...lied with the appliance must be replaced it must be replaced with wiring material having a temperature rating of at least 105 degrees C 221 F 21 2 BURNER ASSEMBLY WIRING DIAGRAM LADDER DIAGRAM Figure...

Страница 75: ...Attach low voltage wire to connector block on heater d Run wire from unit to thermostat securing wire to joists or studs along the way e Trim excess wire and attach to thermostat accordingly NOTE Ther...

Страница 76: ...voltage circuit to heaters controlled by a line voltage thermostat b Connect a short piece of wire between the two low voltage thermostat connections to close low voltage circuit Recommended line volt...

Страница 77: ...t down for 5 seconds then turn back up or interrupt electrical supply to unit for 5 seconds and allow unit to try again i Verify that the manifold pressure outlet pressure tap on the gas valve is the...

Страница 78: ...SR SERIES 74 24 0 GAS VALVES Figure 62 GAS VALVE Figure 63 PRESSURE REGULATOR...

Страница 79: ...y open contacts The combustion blower is then energized and once the pressure switch contacts close a pre purge delay begins Following the pre purge period the gas valve is energized and sparks commen...

Страница 80: ...nnection is secure c Check electrical supply for blown fuse or breaker d Test for power to burner head e Check wiring to components Refer to wiring diagrams on pages 69 to 72 Also refer to legend belo...

Страница 81: ...ng procedure Symptom Cause Cure 1 Dead A Miswired B Transformer bad C Fuse circuit breaker bad D Bad control check LED for steady on 2 Thermostat on No Blower Output A Miswired check PSW terminal volt...

Страница 82: ...ult will be declared and the control will stay in this mode with the combustion blower off If the airflow signal is lost while the burner is firing the control will immediately de energize the gas val...

Страница 83: ...moving the electrical power supply for a period of 5 seconds If the thermostat is still calling for heat after one hour the control will automatically reset and attempt to ignite the burner again If u...

Страница 84: ...to 1 2 54 cm CAUTIONS 1 Ceramic insulators should not be in or close to the flame 2 Electrode assemblies should not be adjusted or disassembled Electrodes should have a gap spacing of 125 3 175 mm If...

Страница 85: ...ry Check exchanger tube for holes and or cracks dirt and or deposits Clean and or replace as necessary Wash any dirt or just off of the unit with a soap and water solution Check any gas connections th...

Страница 86: ...SR SERIES 82 28 0 PARTS 28 1 BURNER HEAD AND RELATED PARTS Refer to pages 84 84 for part number description Figure 66 BURNER HEAD PARTS...

Страница 87: ...SR SERIES 83 28 2 REFLECTOR AND TUBE PARTS Refer to page 85 for part number description Figure 67 REFLECTOR AND TUBE PARTS...

Страница 88: ...120193 SR 125 NG 36 LBS 16 4 KG 1 5120195 SR 150 NG 36 LBS 16 4 KG 1 5120197 SR 175 NG 36 LBS 16 4 KG 1 5120199 SR 200 NG 36 LBS 16 4 KG STANDARD BURNER HEAD ONLY L P G Propane ITEM PIN MODEL FUEL WEI...

Страница 89: ...SR 40 to SR 100 Series 6 3030377 Electrode Assembly SR 125 to SR 200 Series 7 5010379 Air Shutter with dam SR 40 NG 6 7 3010090 Air Shutter with dam SR 40 LPG 7 5010381 Air Shutter with dam SR 50 60...

Страница 90: ...4 10 2cm x 5 1 53m 15 lbs 6 8 kg 23 3170169 Standard Tube 4 10 2cm x 10 3m 30 lbs 13 7 kg 24 3180245 Aluminized Tube 4 10 2cm x 10 3m 30 lbs 13 7 kg 26 3170201 Tube Clamp REFLECTOR COMPONENTS See page...

Страница 91: ...to hurricanes gales tornadoes wind snow sleet hail rain flood fire or any other similar or dissimilar condition or by normal wear and tear which included marks and or dents to the reflector caused by...

Страница 92: ...anual DO NOT INSTALL THIS CONVERSION KIT OR OPERATE THE UNIT ASSOCATED WITH THIS GAS CONVERSION DIRECTIONS 1 Caution the gas supply shall be shut off prior to disconnecting the electrical power before...

Страница 93: ...LP NG 5 3 mm SR SLR 150 3025008 NG LPG 3 4mm SR SLR 150 3025019 LP NG 6 1mm SR SLR 175 3025009 NG LPG 25 SR SLR 175 3025020 LP NG H SR SLR 200 3025010 NG LPG 20 SR SLR 200 3025021 LP NG 7 3 mm CAL 40...

Страница 94: ...SR SERIES 90...

Страница 95: ...SR SERIES 91...

Страница 96: ..._____________ Orifice Size _______ leak Test Performed Yes _______ Manifold Pressure Min____________ Max____________ Input ___________________ Altitude _______________ The name of the individual and o...

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