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1.0

INTRODUCTION

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1.1 General Information...........................................................................................................- 3 -

1.2 Description........................................................................................................................- 4 -
1.3 Operation..........................................................................................................................- 6 -

1.4 Technical Data ................................................................................................................ - 15 -

1.5 Scale Drawing ................................................................................................................. - 16 -

2.0

INSTALLATION ................................................................................................................... - 17 -

2.1 Transport & Storage Conditions ........................................................................................ - 17 -
2.2 Unpacking the machine .................................................................................................... - 17 -

2.3 Delivery Contents ............................................................................................................ - 18 -

2.4 Location.......................................................................................................................... - 19 -

2.5 Fixing ............................................................................................................................. - 20 -

2.6 Electrical Connection........................................................................................................ - 20 -

2.7 Pneumatic Connection...................................................................................................... - 20 -
2.8 Hydraulic Connection ....................................................................................................... - 21 -

2.9 Assembly ........................................................................................................................ - 21 -

2.10

Completion of Work...................................................................................................... - 22 -

3.0

OPERATION ....................................................................................................................... - 23 -

3.1 Operating Instructions ..................................................................................................... - 23 -

3.2 Basic Information ............................................................................................................ - 24 -

4.0

MAINTENANCE ................................................................................................................... - 25 -

4.1 Consumables for installation, maintenance, and servicing..................................................... - 25

- 4.2 Safety Regulations for Oil ................................................................................................. - 26 -

4.3 Notes ............................................................................................................................. - 27 -

4.4 Maintenance or Service Plan ............................................................................................. - 27 -
4.5 Troubleshooting / Error Display and Solutions .................................................................... - 28 -

4.6 Maintenance and Service Instructions................................................................................ - 29 -

4.7 Disposal.......................................................................................................................... - 32 -

5.0 EG-/EU-KONFORMITÄTSERKLÄRUNG / EC-/EU-DECLARATION OF CONFORMITY...................... - 33 -

6.0 APPENDIX .......................................................................................................................... - 34 -

6.1 Pneumatic circuit diagram ................................................................................................ - 34 -

6.2 Electric circuit diagram ..................................................................................................... - 35 -

6.3 Hydraulic circuit diagram .................................................................................................. - 36 -

7.0 WARRANTY CARD............................................................................................................... - 37 -

7.1 Scope of the Product Warranty ......................................................................................... - 38 -

8.0 INSPECTION LOG ............................................................................................................... - 39 -

8.1 Installation and Handover Log .......................................................................................... - 40 -

8.2 Inspection Plan................................................................................................................ - 41 -

8.3 Visual inspection (authorized expert)................................................................................. - 42 -

9.0 NOTES ............................................................................................................................... - 46 -

Contents

Содержание 2765

Страница 1: ...OPERATING INSTRUCTIONS CAE 2765 2725 Tire Changer...

Страница 2: ...24 4 0 MAINTENANCE 25 4 1 Consumables for installation maintenance and servicing 25 4 2 Safety Regulations for Oil 26 4 3 Notes 27 4 4 Maintenance or Service Plan 27 4 5 Troubleshooting Error Display...

Страница 3: ...3...

Страница 4: ...MED FOR ANY DAMAGES CAUSED BY FAILURE TO FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS WARNING Follow the instructions to prevent injury or damage TIP Provides more information on functio...

Страница 5: ...adjustment of the assembly head 4 Assembly head To assemble disassemble tires 5 Assembly tower Can be swiveled backwards 6 Rotary plate To rotate the wheel 7 Clamping claws To clamp the wheel rim 8 G...

Страница 6: ...tarting position 3 The clamping claws open in the first position The middle position gently pressing the pedal allows you to close the clamping claws and set them to the wheel being used The clamping...

Страница 7: ...wheel rim is not authorized for sale in some countries On some wheel rims the nut in the middle of the wheel rim is very deep meaning that for assembly or disassembly the tire has to be pushed in very...

Страница 8: ...g You can place the bead breaker blade on the outside of the tire using the control lever To complete the assembly without any damage the blade must be positioned around 1 cm from the edge of the rim...

Страница 9: ...the narrow bead seat is facing up To prevent damage to alloy wheels when clamping it is recommended to only clamp these from the outside and to use plastic protectors Gently press down the gear chang...

Страница 10: ...e working position and release the locking device in order to bring the assembly head up to the rim flange by hand and put it on In order to do so the guide roller 3 and or the plastic contact strip f...

Страница 11: ...te the assembly head Press the bead in 3 6 and 12 o clock position up to the first wheel rim depression ensuring that the tire is not compressed whilst doing so Press down the gear change pedal for th...

Страница 12: ...over the wheel rim and commence the rotational motion in the same way as for the upper bead After disassembly press down on the gear change pedal to move the assembly tower so it swivels back Then re...

Страница 13: ...e tire so that the tire bead is under the nose but still on the guideway of the assembly head When doing so ensure that the tire is opposite the assembly head in the wheel rim depression Start the rot...

Страница 14: ...tire is positioned correctly in relation to the assembly head Start the rotational movement of the clamping plate During the assembly process ensure that the bead run is correct Failing to ensure thi...

Страница 15: ...e tire over the wheel rim you can increase the air volume by removing the inner valve This must be replaced quickly afterwards Ensure that the tire has been inflated to the correct pressure Consult th...

Страница 16: ...plate torque 1100 Nm Rotary plate speed 7 rpm Power supply 380 50 16 V Hz A 220 50 16 V Hz A Drive power 0 75 kW 1 10 kW Motor speed 1380 rpm Working pressure 8 10 bar 0 8 1 0 Mpa Noise emission 70 dB...

Страница 17: ...17 1 5 Scale Drawing...

Страница 18: ...tioning the machine always use suitable lifting and material handling equipment and consider the machine s centre of gravity The machine should only be transported with the original packaging Data Wid...

Страница 19: ...1 Steel assembly head 2 Plastic contact strip 3 Tire assembly iron 4 Impact anchor 5 Seal kit and membrane for rapid air vent 6 Plastic protector for side bead breakers 7 Manual tire inflator 8 Compre...

Страница 20: ...he ground conditions the guidelines and instructions of the accident prevention regulations as well as the workplace regulations must be observed when selecting an installation site When assembling on...

Страница 21: ...2 6 Electrical Connection General and local regulations must be observed Therefore these steps may only be carried out by a trained professional Pay attention to the necessary supply line see technic...

Страница 22: ...recommendations of the manufacturer Used media that do not meet the specific requirements or which have unauthorised contamination damage the entire hydraulic system and shorten the service life of th...

Страница 23: ...side of the holes Insert the anchor bolts into the holes until they have reached an appropriate depth Tighten the nuts to the torque specified by the manufacturer Clamping thickness B varies depending...

Страница 24: ...to catch any flying parts Keep people out of the danger area Tire filling must be monitored and the maximum permissible assembly air pressures must not be exceeded Only operate motor driven wheel bala...

Страница 25: ...ions for mounting or dismounting of vehicle specific work An important part of the guarantee warranty is fulfilment of the maintenance plan This includes in particular ensuring cleanliness corrosion p...

Страница 26: ...nt especially for 2 post lifts Eni PRECIS HVLP D Item No 00067218 Summer 15 to 45 HVLP D 32 e g Eni PRECIS HVLP D Winter under 10 HVLP D 22 e g Eni PRECIS HVLP D Preservative for ropes welds screws co...

Страница 27: ...s in the tread area and plastic parts Minimum requirement Valet Pro Classic Protectant Plastic Sealant 500 ml 4 2 Safety Regulations for Oil Always observe the legal requirements or regulations for ha...

Страница 28: ...r restore surface protection X Check for leaks in the hydraulic system X Check or restore surface protection or corrosion protection X Check or restore damage to the paint and components X Check or re...

Страница 29: ...eplace components Pneumatic hydraulic cylinder jams or leaks Replace cylinder or replace seals Air pressure hydraulic pressure too low Increase air pressure check oil level Valve block does not respon...

Страница 30: ...regulator A Pull the pressure regulator upwards to make adjustments Turn the knob clockwise to increase the pressure in the machine turn it counter clockwise to decrease OILER Check the oil level in t...

Страница 31: ...should give by a maximum of 8 mm 1 2 The counter nut B and all motor fixing screws must be tightened for final fixing The final stage is to reassemble the cover PNEUMATIC LOCKING OF THE MOUNTING HEAD...

Страница 32: ...ojects approx 6 7 mm over the rim flange The approach roller 3 contacts the rim flange After setting ensure that both grub screws 2 and the fixing screw 1 are secured again CHECKING AND REFILLING THE...

Страница 33: ...tore them in accordance with local regulations Remove the oil from the machine and store it in accordance with local regulations Recycle all metallic substances The machine contains some substances th...

Страница 34: ...34...

Страница 35: ...35 6 1 Pneumatic circuit diagram 6 0 APPENDIX...

Страница 36: ...36 6 2 Electric circuit diagram...

Страница 37: ...37 6 3 Hydraulic circuit diagram Not relevant...

Страница 38: ...Reference number Message description Description of required spare parts Spare part Item number Amount IMPORTANT Transport damages Visible defect visible transport damage note on freight forwarder del...

Страница 39: ...uctions Normal wear and tear on parts requiring service to keep the product in safe working condition Any component that has been damaged during transport Other components that have not been explicitl...

Страница 40: ...of operation by a suitable and approved company or facility In the case of changes or extensions to the product type an additional inspection book must be maintained and accepted Scope of Inspection...

Страница 41: ...proper assembly handover and if necessary training as well as yearly maintenance carried out by an expert authorised by the manufacturer The interval between services must not exceed 12 months In cas...

Страница 42: ...on Condition cylinder Condition valve Condition electrical control Condition electric buttons Condition electric switches Condition electric lines Condition hydraulic lines Condition hydraulic screws...

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