background image

BÜTTNER ELEKTRONIK – Batt erie-Control-Booster MT BCB 30/30, MT BCB 40/40, MT BCB 60/40

10

Option:

included in

cable set

to D+

Si.

5A

Si.

I

Si.

II

 chassis

6

 – 

10 mm

2

(present)

Central electrics with 

integrated separator

relay and mains 

charger e.g. 

Schaudt EBL,

CBE, NE, Toptron

D+

+B1

+B2

black

purple

6

 – 10 mm

2

(present)

Installation cable set

with high load relay EBL

30

85

black

87a

yellow

blue

87

orange
86

negativ/ground

chassis

To be used for

mains detection 

signal, for example

CBE electrics

(conn. J10), if charger

will be de-activated

NOTE:

The fuses protect the 

cabling (cable fire), therefore 

place them as close as

possible to the batteries.

Temperature Sensor

negativ/ground

chassis

negativ/ground

chassis

negativ/ground

chassis

to consumers

General all negative wirings

on negative-terminal of

BORD-Battery!

-Batt.

separate wiring acc.

table 1, if needed

Batteryseperator 

relay

Remark:

De-nude cable ends only:

- Signal cable 0.75 – 1.5 mm

2

: 9 mm

- Charging cables – 12 mm

Don’t use bootlace ferrules!

Installation type 3a – Recreational vehicles with central electric station (Schaudt, CBE, 

NE, Toptron)

With the installation cable set, the BCB 30/30 and BCB 40/40 can be simply inserted between the 

originally present cabling between board battery and central electric station. The high-load relay 

ensures that the consumers can be supplied by the battery again at closed contacts. While driving, 

the relay is open and the BCB is charging the battery.

Содержание Batterie-Control-Booster

Страница 1: ...INSTALLATION AND OPERATION MANUAL CI BUS CI BUS READY Batterie Control Booster MT BCB 30 30 20 12V 30A 30A Nr MT 03030 MT BCB 40 40 30 12V 40A 40A Nr MT 03040 MT BCB 60 40 40 12V 60A 40A Nr MT 03060...

Страница 2: ...rmation please read section Settings on page 12 We hope you enjoy your new Mobile Tech nology Batterie Control Booster Your B TTNER ELEKTRONIK team Danger Warns of dangers to persons dama ge to the de...

Страница 3: ...on instructions 16 3 6 Connection of Com BORD START 16 3 7 Connections on 9 pin plug in connector 17 4 Commissioning and function 19 4 1 Charging programs for various types of board batteries 19 4 2 C...

Страница 4: ...ections at the BCB inputs and outputs with the appropriate fuses close to battery to protect the wiring bet ween batteries and BCB connec tions in perfect technical condition in well ventilated non co...

Страница 5: ...quent 100 charge retention of the connected board battery from any state of charge and always enables simultaneous supply of 12 V consumers The built in auxiliary charging output 12 V 4 5 A ensures th...

Страница 6: ...rging cable compensation voltage drops on the charging cables are auto matically corrected Charging possibility of deeply discharged batteries 0 V with initially reduced char ging current until batter...

Страница 7: ...aranteed 3 3 Control panel Depending the mounting position of the BCB the display panel can for optimized readability and operability be mounted rotated in 90 steps after loosening 2 fastening screws...

Страница 8: ...it is also possible to use the D active simulator See also information in the manual to D Si 5A Si I Si II Temperature Sensor Batt separate wiring acc table 1 if needed negativ ground chassis negativ...

Страница 9: ...not the case and when using the BCB 40 40 and BCB 60 40 the maximum power consumption must be limited with the Limit Boo switch position to the left This ensures that originally present cabling fuses...

Страница 10: ...to the batteries Temperature Sensor negativ ground chassis negativ ground chassis negativ ground chassis to consumers General all negative wirings on negative terminal of BORD Battery Batt separate w...

Страница 11: ...erature related controlled charging is always ensured even at extreme temperatures 0 C and 50 C When connected to the mains the board battery will be charged and the starter battery be maintained in c...

Страница 12: ...ring acc table 1 if needed Remark De nude cable ends only Signal cable 0 75 1 5 mm2 9 mm Charging cables 12 mm Don t use bootlace ferrules 30 85 black 87a 87 orange 86 Installation type 3b Special cas...

Страница 13: ...hen connected to the mains the board battery will be charged and the starter battery be maintained in charge with max 10 A In mains operation the BCB supports the existing charger and the charging cur...

Страница 14: ...6 m with cable lugs and 250 A fusing See text BCB 30 30 6 mm2 BCB 40 40 10 mm2 BCB 60 40 16 mm2 High load relay 12 V 100 A 180 A Nr MT 02156 Fix cable lugs on relay D negativ ground chassis To be use...

Страница 15: ...wer This should be at least twice as much as the consumer consumption When connected to mains the board battery will be charged and the starter battery be main tained in charge with 4 A 5 A or 10 A de...

Страница 16: ...oles of star ter and board battery as shown is only required for Isolated motorhome constructions To avoid galvanic equalizing currents in lightweight vehicle chassis Terminals BORD START Connect the...

Страница 17: ...Technical data Protection All inputs and outputs on this connector are protected against overvolta ge reverse polarity and overload The ma ximum load of all outputs is up to 1 A and protected by a sel...

Страница 18: ...r operation on off Connect terminal D directly with the control signal of the vehicle Preferably the vehicle D signal generated from the active alternator should be used In the case of E6 engines the...

Страница 19: ...g program for the battery type can be determined based on the following description and the technical data U1 and U2 voltages and U1 charging times Lead Acid 14 4 V Universal charging program for lead...

Страница 20: ...4 4 V charging voltage and only operate completely with their own BMS and the required protective circuit U1 Absorption voltage 14 40 V 0 3 h 1h U2 Float voltage 13 60 V 24 h U3 Storage voltage 13 50...

Страница 21: ...Ah 30 A 60 A 90 220 Ah 30 A 20 A 120 300 Ah 40 A 30 A 100 300 Ah 40 A 45 A 90 300 Ah 30 A 30 A 120 400 Ah 40 A 40 A 150 560 Ah 40 A 50 A Note i If two or more batteries are connected in parallel at t...

Страница 22: ...pt charged but also the starter battery BMS DIP 8 Control signal for LiFePO4 batteries BMS for 12 V control signal of a LiFePO4 battery high active BMS for 0 V control signal of a LiFePO4 battery low...

Страница 23: ...tery Limit Netz max DIP 11 AC input current limitation during charging on mains LimitNetz All with A Boost A Netz according Table 2 selected charging currents are reduced in mains operation by 25 as f...

Страница 24: ...ressed again 2 AC Power Limit Funktion Enables operation of the device with reduced power on weak local power grids e g weak fused camp site mains power supply or generator operation Activation takes...

Страница 25: ...l possible at correspondingly reduced power see 5 Technical specifica tions 4 6 Charging while driving When the engine is running the booster draws power from the starter battery cir cuit in order to...

Страница 26: ...ept constant at a high level the green LED Battery Full flashes only briefly with increasing charge flashing interval increases The duration of the constant voltage phase depends on the battery type a...

Страница 27: ...ry tempe rature is too high more than 50 C the charging voltage is strongly decreased to safety charging voltage of approximately 12 80 V and the maximum charging cur rent reduced to 50 for protection...

Страница 28: ...can be expected LED Batt I is extincted briefly every 2 s Note Without temperature sensor no device function LED Main Charging flashes Charge program LiFePO4 13 9 V Charging voltage V U1 U2 1 U2 U3 B...

Страница 29: ...pes of charging which means longer charging times for discharged batteries off No charging safety switch is switched off Battery full Board batt green illum State of charge 100 Maintenance charge U2 U...

Страница 30: ...charging current is not achieved 1 Board battery is already charged Load with heavy consumers 2 Check wiring Com BORD and fuse I check cross sections and lengths according to Table 1 check S and S sen...

Страница 31: ...the booster can increase Check points 1 to 4 of mains operation If mains operation is working properly Check wiring START fuse II cross sections and lengths also chassis minus connection if necessary...

Страница 32: ...low selectable Ri 30 kOhm yes yes yes Charging input output starter battery START Starter battery nominal voltage 12 V 12 V 12 V Battery capacity minimum recommendation 60 Ah 80 Ah 100 Ah Mains operat...

Страница 33: ...20 s every 20 s every 20 s Under voltage cut off 12 0 V 12 0 V 12 0 V T T input for battery temperature sensor BORD yes yes yes Sense voltage sense wiring S and S for battery BORD yes yes yes yes yes...

Страница 34: ...device and product safety law law on the electronic com patibility of devices When reselling in the event of a conversion the person responsible for the conversion becomes the manufacturer and is lia...

Страница 35: ...errors and technical changes reserved All rights in particular reproduction is reserved Copyright B TTNER ELEKTRONIK 01 2021 Declaration of conformity In accordance with the provisions of directives...

Страница 36: ...Mail info buettner elektronik de Web www buettner elektronik de Solar modules complete sets Monitoring displays Bord electronics Bord batteries accessory Charging boosters Charging Technology Inverte...

Отзывы: