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Troubleshooting

WARNING

Risk of electrical shock, risk of damage to equipment.

Electrical installation work must only be carried out by qualified personnel that knows and adheres to the following regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100, respectively,
- IEC-Report 664 or DIN VDE 0110,
- BGV A2 (VBG 4) or equivalent national accident prevention regulations.

CAUTION

During operation, the surface of the vacuum pump may exceed temperatures of 100°C.

Risk of burns!

Do not touch the hot surfaces of the vacuum pump.

Please contact your local Busch representative if you have any doubts or questions

Problem

Possible Cause

Remedy

The vacuum pump does not reach the usual
working pressure

The vacuum system or suction line are not
leak-tight

Check piping, hoses or pipe connections for
any possible leaks

The amperage of the motor is too high (com-
pared with the initial values after commissio-
ning)

The exhaust filter is dirty

Replace the exhaust filter

(see “Maintenance”)

Reaching operational pressure takes too long

In case an inlet filter is installed on the suction
side (a):

The filter on the suction side (a) is partially
clogged

Clean or change the filter

Partial clogging or blockage in suction or dis-
charge lines

Remove foreign particles

Suction or discharge lines too long or too
small (diameter)

Use larger diameter lines

The disc of the non-return valve (SD) at the
inlet is (fully or partially) jammed in closed po-
sition

Dismantle the inlet, clean the valve and reas-
semble

A pressure valve is jammed in partially open
position

Dismantle, clean, check and reassemble the
pressure valve (Busch service)

A vane (h) is jammed in the rotor or damaged

Free the vanes or replace them with new ones
(Busch service)

The radial clearance between the rotor (i) and
the cylinder is no longer correct

Reset the clearances in the vacuum pump
(Busch service)

Internal parts of the vacuum pump worn or
damaged

Have the vacuum pump repaired (Busch ser-
vice)

The vacuum pump does not start

The drive motor is not supplied with the cor-
rect voltage or is overloaded

Supply the drive motor with the correct vol-
tage

The drive motor trip switch protection is too
weak or trip level is set too low

Compare the technical data of the drive motor
trip switch with the data on the name plate of
the motor.

Correct if necessary

In case of high ambient temperature:

Set the trip level of the drive motor trip
switch 5% above the nominal drive motor
current

One of the fuses has blown

Check the fuses

Troubleshooting

Page 9

Содержание SD 1063 B

Страница 1: ...Installation and Operating Instructions Vacuum pumps SV SD 1063 1080 B Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870513097 191211 Original instructions Modifications reserved ...

Страница 2: ...ull service kit 13 Technical data 14 EC Declaration of Conformity 15 Busch All over the World in Industry 16 Introduction Page 2 Introduction Congratulations on your purchase of this Buschvacuum pump With careful observation of the field s requirements innovation and conti nuous development Busch delivers modern vacuum and pressure solutions worldwide These operating instructions contain informati...

Страница 3: ...The centrifugal force of the rotation pushes the vanes h which are sliding in slots in the rotor to wards the wall of the cylinder The vanes separate the sickle shaped space between rotor and cylinder into different chambers When the chambers are connected with the inlet channel gas is drawn in com pressed by the next rotation and then discharged The compression is done without the use of any kind...

Страница 4: ... to accidents with fatal or se rious injuries CAUTION Disregard of this safety note may lead to accidents with minor inju ries or property damage Sound Emissions For the sound pressure level in free field operation according to EN ISO 2151 please see Technical Data CAUTION The vacuum pump emits noise of medium intensity Risk of damage to hearing People staying in the vicinity of a non noise insula...

Страница 5: ...ing off the vacuum pump u Provide a manual or automatic valve non return valve in the suction line the non return valve that is installed inside the suction connection is not meant to be used for this purpose l Make sure that the suction line does not contain any foreign ob jects e g welding slag or swarf Discharge connection The following guidelines for the discharge line do not apply if the aspi...

Страница 6: ... of rotation In the case of portable installation of the vacuum pump the electrical connection has to be equipped with cable guides in order to prevent undue stresses on the electrical cable If the direction of rotation of the fan must be changed u Switch any two of the drive motor wires in the terminal box Looking at the motor fan cover the direction of rotation is clockwise Operation notes Appli...

Страница 7: ...e sure that the connected pi pes lines are vented to atmospheric pressure Maintenance Schedule NOTE The maintenance intervals depend very much on the individual operating conditions The intervals given below have to be considered as starting values which should be shortened or extended as appro priate Particularly heavy duty operation such as high dust loads in the environment or in the process ga...

Страница 8: ...ted to atmospheric pressure Recommissioning CAUTION Vanes can stick after a long period of standstill Risk of vane breakage if the vacuum pump is started with the drive motor After longer periods of standstill the vacuum pump must be turned by hand After longer periods of standstill u Make sure that the vacuum pump is shut down and cannot be accidentally switched on again u Remove the fan cover of...

Страница 9: ...e the filter Partial clogging or blockage in suction or dis charge lines Remove foreign particles Suction or discharge lines too long or too small diameter Use larger diameter lines The disc of the non return valve SD at the inlet is fully or partially jammed in closed po sition Dismantle the inlet clean the valve and reas semble A pressure valve is jammed in partially open position Dismantle clea...

Страница 10: ...ires against the wiring diagram Tighten or change the connections The vacuum pump runs in the wrong direc tion of rotation Check rotation of the drive motor See Installation and Commissioning change if necessary Standstill of the vacuum pump over several weeks or months in a damp environment Switch on the vacuum pump and let it warm up with the inlet closed Broken vanes Seized bearings Have the va...

Страница 11: ...Partial clogging or blockage in suction or dis charge lines Remove foreign particles Suction or discharge lines too long or too small diameter Use larger diameter lines Troubleshooting Page 11 ...

Страница 12: ...Exploded view Exploded view Page 12 ...

Страница 13: ... kit The full service kits contain all relevant gasket kits as well as the parts subjected to wear and tear that need to be changed Partnumber 0994 000 018 Pos Part Qt SV 1063 B 8 Vane 4 0722 000 016 15 Ball bearing 1 0473 000 262 33 Cylindrical roller bearing 1 0473 000 118 53 Filter cartridge 1 0532 000 017 114 Clutch disk 1 0512 000 140 Gasket kit 1 0990 000 454 Partnumber 0993 509 987 Pos Part...

Страница 14: ...e pressure hPa abs 100 100 Overpressure hPa abs 2000 2000 Nominal motor rating 50 60 Hz kW 1 7 2 2 2 2 2 2 2 2 3 Nominal motor speed 50 60 Hz min 1 1500 1800 Sound level EN ISO 2151 50 60 Hz dB A 70 72 Ambient pressure Atmospheric pressure Temperature compressed air C 42 45 48 52 Weight approx kg 79 89 Technical data Page 14 ...

Страница 15: ...04 108 EC have been designed and manufactured to the following specifications Standards Title of the standard Harmonised standards EN ISO 12100 1 EN ISO 12100 2 Safety of machinery Basic concepts general principles of design Part 1 and 2 EN ISO 13857 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs EN 1012 1 EN 1012 2 Compressors and vacuum pumps ...

Страница 16: ...ael Busch Israel Ltd 1 Mevo Sivan Street Qiryat Gat 82022 Israel Tel 972 0 8 6810485 Fax 972 0 8 6810486 e mail service_sales busch co il Italy Busch Italia S r l Via Ettore Majorana 16 20054 Nova Milanese Tel 39 0362 370 91 Fax 39 0362 370 999 e mail info busch it Japan Nippon Busch K K 1 23 33 Megumigaoka Hiratsuka City Kanagawa Japan 259 1220 Tel 81 463 50 4000 Fax 81 463 50 4004 e mail info bu...

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