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CAUTION

During operation the surface of the vacuum pump may reach tem-
peratures of more than 100°C.

Risk of burns!

The vacuum pump shall be protected against contact during opera-
tion. Before touching the vacuum pump, wait until it has cooled
down sufficiently or wear protective gloves.

CAUTION

Make sure that the installation space or location is vented in such a
way that sufficient cooling of the vacuum pump is warranted

CAUTION

The vacuum pump emits noise of medium intensity.

Risk of damage to the hearing.

People staying in the vicinity of a non noise insulated vacuum pump
over extended periods sof time must wear suitable ear protection.

Seco rotary vane pumps work absolutly oil free. The vanes are made of
special carbon materials and do not need any lubrication.

l

Make sure that all provided covers, guards, and protection grids
etc. have been fitted

l

Make sure that protective devices will not be disabled.

l

Make sure that cooling air inlets and outlets are not covered or
obstructed and that the cooling air flow is not affected adversely in
any other way

l

Make sure that the “Installation Prerequisites” (see “Installation
Prerequisites and Commissioning” are complied with and will re-
main so, particularly that there is sufficient cooling at all times.

The vacuum pumps can be equipped with a regulating valve (accesso-
ry).

Model SV: vacuum regulating valve

Model SD: pressure regulating valve

During operation of the vacuum pump, the regulation of either pres-
sure or vacuum can be done at any given time. To do this, turn the
button of the relevant valve.

CAUTION

The inlet pressure do not be less than 100 hPa (100 mbar abs.).
The overpressure do not be higher than 2000 hPa (2000 mbar abs.).

CAUTION

When the vacuum pump is switched off whilst still under vacuum,
gas may flow back into inlet pipe.

To avoid this, a non-return valve or shut-off valve has to be instal-
led.

Maintenance

CAUTION

Always wear protective clothing when carrying out maintenance
work.

CAUTION

During operation the surface of the vacuum pump may reach tem-
peratures of more than 100°C.

Risk of burns!

l

Make sure that the vacuum pump is shut down and cannot be ac-
cidentally switched on again

l

Let the vacuum pump cool down before starting any maintenance
work.

l

Prior to disconnecting pipe-work make sure that the connected pi-
pes/lines are vented to atmospheric pressure

Maintenance Schedule

NOTE

: The maintenance intervals depend very much on the individual

operating conditions. The intervals given below have to be considered
as starting values which should be shortened or extended as appro-
priate. Particularly heavy duty operation, such as high dust loads in the
environment or in the process gas, other contaminations or ingress of
process material, can make it necessary to shorten the maintenance
intervals significantly.

Every 6 Months:

l

Make sure that the vacuum pump is shut down and locked against
inadvertent start up

l

Check the suction lines for contamination or blockages.

l

Check the cooling coils and the fan cover regularly for dirt, clean
when neccessary.
A dirty fan cover or cooling coils prevent the proper intake of coo-
ling air which can lead to overheating of the vacuum pump.

l

The electrical connections must be checked by a specialist.

Every 100 - 500 Operating hours

l

Clean the inlet filter on the suction side at regular intervals. The
cleaning intervals depend on the quantity of dust contained in the
drawn air

u

If the filter is too dirty to be cleaned:
Remove the cover and replace the filter

Every 1000 Operating hours

l

Check the vanes, for the first time after 2000 operating hours (see
“Carbon vanes”)

Every 1000 - 2000 Operating hours

l

Replacing the outlet filter (SD version only). To do this, lift the co-
ver (see “Suction filter and outlet filter”)

l

Replacing the secondary suction filter (optional)

The bearings are pre-lubricated for life and will thus not require main-
tenance. Replace by original roller bearings only

Inlet filter and pressure filter (SD)

The inlet filter and the pressure filter must be cleaned at regular inter-
vals, depending on the amount of dust in the air being pumped. Blow
out the filter cartridges with compressed air from the inside out. If the
cartridge is too dirty to be cleaned, it must be replaced.
The cartridges can be taken out after the removal of the filter cover.

Vanes

The lifetime of thecarbon vanes (h) depends on the application of the
vacuum pump. If the width of the vane reaches the given limit for re-
placement it is necessary to change the vanes.
Remove the filter cover and the cylinder endplate to change the vanes.
Blow out the compression chamber with dry compressed air.
Make sure that the vanes are positioned correctly and the right way
round (curved edge facing the cylinder wall).

Maintenance

Page 7

Содержание SD 1063 B

Страница 1: ...Installation and Operating Instructions Vacuum pumps SV SD 1063 1080 B Ateliers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870513097 191211 Original instructions Modifications reserved ...

Страница 2: ...ull service kit 13 Technical data 14 EC Declaration of Conformity 15 Busch All over the World in Industry 16 Introduction Page 2 Introduction Congratulations on your purchase of this Buschvacuum pump With careful observation of the field s requirements innovation and conti nuous development Busch delivers modern vacuum and pressure solutions worldwide These operating instructions contain informati...

Страница 3: ...The centrifugal force of the rotation pushes the vanes h which are sliding in slots in the rotor to wards the wall of the cylinder The vanes separate the sickle shaped space between rotor and cylinder into different chambers When the chambers are connected with the inlet channel gas is drawn in com pressed by the next rotation and then discharged The compression is done without the use of any kind...

Страница 4: ... to accidents with fatal or se rious injuries CAUTION Disregard of this safety note may lead to accidents with minor inju ries or property damage Sound Emissions For the sound pressure level in free field operation according to EN ISO 2151 please see Technical Data CAUTION The vacuum pump emits noise of medium intensity Risk of damage to hearing People staying in the vicinity of a non noise insula...

Страница 5: ...ing off the vacuum pump u Provide a manual or automatic valve non return valve in the suction line the non return valve that is installed inside the suction connection is not meant to be used for this purpose l Make sure that the suction line does not contain any foreign ob jects e g welding slag or swarf Discharge connection The following guidelines for the discharge line do not apply if the aspi...

Страница 6: ... of rotation In the case of portable installation of the vacuum pump the electrical connection has to be equipped with cable guides in order to prevent undue stresses on the electrical cable If the direction of rotation of the fan must be changed u Switch any two of the drive motor wires in the terminal box Looking at the motor fan cover the direction of rotation is clockwise Operation notes Appli...

Страница 7: ...e sure that the connected pi pes lines are vented to atmospheric pressure Maintenance Schedule NOTE The maintenance intervals depend very much on the individual operating conditions The intervals given below have to be considered as starting values which should be shortened or extended as appro priate Particularly heavy duty operation such as high dust loads in the environment or in the process ga...

Страница 8: ...ted to atmospheric pressure Recommissioning CAUTION Vanes can stick after a long period of standstill Risk of vane breakage if the vacuum pump is started with the drive motor After longer periods of standstill the vacuum pump must be turned by hand After longer periods of standstill u Make sure that the vacuum pump is shut down and cannot be accidentally switched on again u Remove the fan cover of...

Страница 9: ...e the filter Partial clogging or blockage in suction or dis charge lines Remove foreign particles Suction or discharge lines too long or too small diameter Use larger diameter lines The disc of the non return valve SD at the inlet is fully or partially jammed in closed po sition Dismantle the inlet clean the valve and reas semble A pressure valve is jammed in partially open position Dismantle clea...

Страница 10: ...ires against the wiring diagram Tighten or change the connections The vacuum pump runs in the wrong direc tion of rotation Check rotation of the drive motor See Installation and Commissioning change if necessary Standstill of the vacuum pump over several weeks or months in a damp environment Switch on the vacuum pump and let it warm up with the inlet closed Broken vanes Seized bearings Have the va...

Страница 11: ...Partial clogging or blockage in suction or dis charge lines Remove foreign particles Suction or discharge lines too long or too small diameter Use larger diameter lines Troubleshooting Page 11 ...

Страница 12: ...Exploded view Exploded view Page 12 ...

Страница 13: ... kit The full service kits contain all relevant gasket kits as well as the parts subjected to wear and tear that need to be changed Partnumber 0994 000 018 Pos Part Qt SV 1063 B 8 Vane 4 0722 000 016 15 Ball bearing 1 0473 000 262 33 Cylindrical roller bearing 1 0473 000 118 53 Filter cartridge 1 0532 000 017 114 Clutch disk 1 0512 000 140 Gasket kit 1 0990 000 454 Partnumber 0993 509 987 Pos Part...

Страница 14: ...e pressure hPa abs 100 100 Overpressure hPa abs 2000 2000 Nominal motor rating 50 60 Hz kW 1 7 2 2 2 2 2 2 2 2 3 Nominal motor speed 50 60 Hz min 1 1500 1800 Sound level EN ISO 2151 50 60 Hz dB A 70 72 Ambient pressure Atmospheric pressure Temperature compressed air C 42 45 48 52 Weight approx kg 79 89 Technical data Page 14 ...

Страница 15: ...04 108 EC have been designed and manufactured to the following specifications Standards Title of the standard Harmonised standards EN ISO 12100 1 EN ISO 12100 2 Safety of machinery Basic concepts general principles of design Part 1 and 2 EN ISO 13857 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs EN 1012 1 EN 1012 2 Compressors and vacuum pumps ...

Страница 16: ...ael Busch Israel Ltd 1 Mevo Sivan Street Qiryat Gat 82022 Israel Tel 972 0 8 6810485 Fax 972 0 8 6810486 e mail service_sales busch co il Italy Busch Italia S r l Via Ettore Majorana 16 20054 Nova Milanese Tel 39 0362 370 91 Fax 39 0362 370 999 e mail info busch it Japan Nippon Busch K K 1 23 33 Megumigaoka Hiratsuka City Kanagawa Japan 259 1220 Tel 81 463 50 4000 Fax 81 463 50 4004 e mail info bu...

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