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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

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2. PRODUCT DESCRIPTION

PyroBurn Lambda boilers are designed to 

burn solid fuel – wood or wood briquettes 

class  B  on  the  principle  of  wood  gas 

generation  using  a  fan.  The  body  of 

the  boiler  is  manufactured  as  welded 

sheet-steel  structure.  It  comprises  a 

loading  chamber  which  in  its  lower  part 

is  equipped  with  ceramic  nozzle  with 

longitudinal  slot  through  which  passes 

the  wood  gas  produced.  Below  it  is  the 

combustion  chamber  where  the  wood 

gas  burns,  lined  with  ceramic  refractory 

pieces. On the front, in the upper part of 

the  boiler  is  located  the  upper  door  for 

loading  the  upper  chamber  with  wood, 

and  in  the lower part is  the combustion 

chamber door. Open door sensor detects 

when  boiler  door  is  open  and  activates 

fume extractor fan on full speed (100%). 

Fume  extractor  fan  draws  smoke  from 

the  chamber  to  the  chimney  via  back-

side upper chamber opening. Open door 

sensor function is to prevent boiler room 

from  fume  pollution  when  reloading. 

The boiler body is heat-insulated on the 

outside with mineral wool inserted under 

the  housing.  Smart  MCU  controller  is 

build-up in boiler upper part.

• 

Design

.  Boiler  body  is  made  of  high-

quality boiler steel sheets with thickness 

of  6  mm  for  the  combustion  chamber 

and 4 mm for the water jacket. The built-

in  refractory  ceramic  pieces  help  ensure 

the uniform transfer of the heat produced 

to the water jacket and protect the steel 

walls from the high temperatures (up to 

1200 °С).

• 

Pyrolytic  combustion

.  Wood  in  the 

loading  chamber  burns  (above  580°С) 

and  releases  wood  gas  rich  in  carbon 

compounds.  When  combined  with  the 

primary  air  it  forms  a  burnable  mixture 

and  is  then  routed  to  the  nozzle  in  the 

combustion  chamber.  In  the  nozzle  the 

mixture  is  enriched  with  secondary  air 

and  is  self-ignited  in  order  to  reach  the 

combustion  chamber  at  1200°С.  Before 

leaving  the  boiler  body,  flue  gases  pass 

through flue pipes where they lose their 

heat  and  cool  down  to  150°С.  Pyrolytic 

combustion helps achieve efficient wood 

burning with minimum production of ash.

• 

Effective

.  Thanks  to  the  pyrolytic 

principle  of  wood  burning,  the  boiler 

achieves  efficiency  of  more  than 

92%

The  water  jacket  envelops  the  entirety 

of  the  combustion  chamber  in  order  to 

utilize  maximum  amount  of  the  heat 

produced. On the outside, the boiler body 

is insulated by means of 50 mm layer of 

mineral wool thermal insulation.

• 

Intelligent microprocessor control unit

The PyroBurn Lambda boiler is equipped 

with  a  hi-tech  reliable  controller 

capable  of  managing  complex  heating 

installations.  The  controller  manages 

the  combustion  process  via  permanent 

monitoring  of  oxygen  levels  in  exhaust 

gases,  their  temperature  as  well  as 

the  boiler  temperature.  Depending  on 

those  values  the  controller  adjusts  air 

intake  into  the  primary  and  secondary 

combustion  chamber.  The  control  unit 

is  capable  of  managing  various  heating 

circuits whereas it has 3 types of heating 

installations embedded in its logic. Thanks 

to  the  integrated  lambda  sensor  the 

combustion process is optimized to such 

an  extent  that  boiler  efficiency  exceeds 

92%, and exhaust gas emissions conform 

to strictest EU standards.

The  microprocessor  control  is  able  to 

control one heating circuit and one DHW 

circuit  through  the  built-in  terminals  for 

connecting  circulation  pumps  and  DHW 

sensor.

• 

Lambda sensor for accurate 

Содержание Lambda series

Страница 1: ...PyroBurn Wood Gasifying Boiler Lambda series TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Version i0 1 3 EN model serial number...

Страница 2: ......

Страница 3: ...Connecting the boiler to the mains power supply 10 7 3 Connecting the boiler to the heating installation 11 7 4 Connecting the boiler to the safety heat exchanger 12 7 5 Connection diagrams for PyroB...

Страница 4: ...be observed local building regulations on the installation air supply and exhaust gas extraction as well as chimney connection regulations and norms concerning the fitting of the heating installation...

Страница 5: ...oiler surface using non flammable agents only Do not place flammable objects onto the heating boiler or in its proximity see diagram 1 for the minimum clearances Do not store flammable materials in th...

Страница 6: ...ich in carbon compounds When combined with the primary air it forms a burnable mixture and is then routed to the nozzle in the combustion chamber In the nozzle the mixture is enriched with secondary a...

Страница 7: ...d heating value we recommend to use wood which has dried over a period of 1 5 2 years High moisture content of the wood decreases its heating value which in turn reduces boiler output Diagram 2 Relati...

Страница 8: ...n and set up of the boiler must be performed by a technician authorized for such operations Installer must indicate to the user of the installation the minimum clearances from flammable materials and...

Страница 9: ...ess of its interior walls No other appliance may be connected to the chimney serving the boiler Chimney diameter must not be smaller than the flue outlet of the boiler Flue outlet must be connected to...

Страница 10: ...tart Observe installation instructions Diagram 5 Connection of the controller with power supply and peripheral equipment Socket X61 used to connect the display to the controller Next photo shows how t...

Страница 11: ...g diagram Create solid connection with the electrical mains which complies with the local regulations It is mandatory to assure a backup powergeneratorofcorresponding rated power see 12 Table 4 Proble...

Страница 12: ...ve 4 Safety heat exchanger inlet 5 BVTS valve sensor 6 Safety heat exchanger outlet Diagram 6 The water is then discharged into the sewage system This arrangement ensures safe evacuation of the excess...

Страница 13: ...1 T 2 T B T EG P BB Diagram 7 Connection of PyroBurn Lambda boiler to P type buffer tank and three way valve An extra thermostat reads the temperature inside the buffer tank and upon reaching the set...

Страница 14: ...T 1 T 2 P BB P DHW T Diagram 8 Connection of PyroBurn Lambda boiler to solar tank SN buffer tank P and three way valve An extra thermostat reads the temperature inside the buffer tank and upon reachi...

Страница 15: ...1 T 2 T B T EG P BB T Diagram 9 Connection of PyroBurn Lambda boiler to combi tank KSC2 and three way valve An extra thermostat reads the temperature inside the buffer tank and upon reaching the set...

Страница 16: ...e a condensate is formed which is later drained this is not a fault in the boiler When burning moist wood the boiler stops working effectively and fuel consumption increases significantly desired outp...

Страница 17: ...upper part of boiler chamber 3 2 Loading of small brushwood pieces of wood and joiner waste We recommend first to arrange standard sized firewood at least 3 lines and then stack all the little pieces...

Страница 18: ...the respective flap Sustainable combustion process depends on the proper adjustment of the flaps and the correct settings of the controller 9 3 Requirements concerning cleaning and maintenance of the...

Страница 19: ...steel plates from the upper chamber and clean the area behind them Thoroughly clean the ash using a paddle brush and a vacuum cleaner hoover Assemble protective steel plates back to the upper chamber...

Страница 20: ...ning Unscrew the two wing nuts Disassemble the decorative lid of lower cleaning opening on boiler casing 5 Remove soot accumulation after the cleaning of fume exhaust tubes Assemble the lid of upper c...

Страница 21: ...er vessel with capacity of 55 l per 1 kW of installed power 3 Due to freezing 3 If the heating installation including the piping network has not been built frost proof we recommend that you fill the h...

Страница 22: ...or burn fuel with high moisture content Boiler water too hot heating bodies too cold 1 Hydraulic resistance is too high 2 Air in the system 3 Inoperable circulation pump Make sure the circulation pump...

Страница 23: ...in a closed circuit central heating system Before activating the controller measure the motor resetting efficiency check the boiler and inspect wire insulation During assembly the device must be disc...

Страница 24: ...ustion of fuel and increase of oxygen level in the exhaust gases above the preset limit value 2 1 6 Glow This is the process of sustaining the glow bed inside the boiler The controller switches to thi...

Страница 25: ...sets the percentage of oxygen to be monitored and sustained by controller in minimum power boiler operation mode EXHAUST TEMP RISE This parameter sets the temperature at which the controller shifts f...

Страница 26: ...s parameter specifies the maximum oxygen content in the exhaust gases above which the controller will shift from operation mode to extinction mode O2 STOP BURNOUT This parameter specifies the maximum...

Страница 27: ...option and is not required for operation of the boiler LANGUAGE From here you can change controller language Variant 00 English language Variant 01 German language A mixing valve can be operated by th...

Страница 28: ...3 14 1 Microprocessor control 8 Chimney flue 2 Safety heat exchanger 9 Draught fan 3 Thermal mineral wool insulation 10 Primary air flap 4 Water jacket 11 Secondary air flap 5 Fuel loading chamber 12...

Страница 29: ...014 89080031000006 Nozzle 1 1 3 89081231000312 89080031000005 Rearelementofbottomcombustionchamber 1 1 4 31080031000016 89080031000001 Bottomelementofbottomcombustionchamber long 1 1 5 89080031000002...

Страница 30: ...W pcs 30 kW 1 31480031000001 31480031000001 Rubber handle 1 1 2 89081231000308 8908123100211 Axis of the cleaning system 1 1 3 89081231000304 89081231000207 Tube of the cleaning system 1 1 4 Bolt M8 x...

Страница 31: ...heating season m3 10 20 15 23 Burning time partial full load h 10 6 14 8 Operating temp range Max temp 65 85 95 65 85 95 Exhaust gas temperature operat mode 130 150 130 150 Operating pressure bar 3 3...

Страница 32: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE 32...

Страница 33: ...tted for processing to an authorized factory which complies with the environmental protection regulation 13 2 Recycling and waste disposal At the end of life cycle of each product its components are d...

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Страница 36: ...9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 129 Vitosha Blvd 1000 Sofia Bulgaria t 359 02 952 24 05 f 359 02 952 67 20 e mail sunsofia sunsystem bg www sunsystem...

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