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TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

10. CONTROLLER

The PyroBurn Lambda boiler is equipped 

with a hi-tech reliable controller capable of 

managing  complex  heating  installations. 

Combustion process is managed through 

permanent monitoring of oxygen levels in 

exhaust gases, their temperature as well 

as the boiler temperature. Depending on 

those  values  becomes  adjusted  the  air 

intake  into  the  primary  and  secondary 

combustion  chamber.  The  control  unit 

has embedded in its logic the capacity of 

managing three principal types of heating 

installations. 
Thanks  to  the  integrated  lambda  sensor 

the  combustion  process  is  optimized 

to  such  an  extent  that  boiler  efficiency 

exceeds 92%, and exhaust gas emissions 

conform to strictest EU standards.

*

ATTENTION! HIGH VOLTAGE! 

Make  sure  the  regulator  is 

disconnected  from  the  mains 

before  working  on  the  power 

supply  (cable  connections,  device 

installation, etc.)!

*

All  connection  works  must  only 

be  carried  out  by  qualified 

electricians.

*

The regulator may not be operated 

in  a  closed-circuit  central  heating 

system.

*

Before  activating  the  controller, 

measure  the  motor  resetting 

efficiency,  check  the  boiler  and 

inspect  wire  insulation.  During 

assembly,  the  device  must  be 

disconnected  (make  sure  the 

power cord is unplugged)!

Improper  cable  connections  may 

damage the regulator!

*

The  device  may  be  damaged  if 

struck by a lightning. Make sure it 

is unplugged during the storms. 

10.1.  Controller`s  view.  Explanation  of 

buttons and indicators.

F1

 - Ignition.

F2

 - Not used.

F3

 - Not used.

F4

 - Calibration of the lambda sensor.

Pg↑

 - Go to previous page.

Pg↓

 - Go to next page.

+ ,  ̶

   - Used to adjust (increase/reduce the 

value of a parameter).

Enter

 - Confirm value of parameter.

Esc

 - Step back.

 - Switch to a parameter up the page.

 - Switch to a parameter down the page.

The  menu  display  of  the  controller  is 

composed  of  2  main  on-screen  menus 

and 5 on-screen menus with parameters. 

In the top left corner of the display screen 

appears an icon symbol of the respective 

on-screen menu showing always in which 

menu you are.

*

Important:  changing  parameters 

in boiler settings is permitted to be 

performed only by an authorized 

installer.  Entering  wrong  values 

for any of the parameters by the 

user may have negative impact on 

the boiler performance.

Содержание Lambda series

Страница 1: ...PyroBurn Wood Gasifying Boiler Lambda series TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Version i0 1 3 EN model serial number...

Страница 2: ......

Страница 3: ...Connecting the boiler to the mains power supply 10 7 3 Connecting the boiler to the heating installation 11 7 4 Connecting the boiler to the safety heat exchanger 12 7 5 Connection diagrams for PyroB...

Страница 4: ...be observed local building regulations on the installation air supply and exhaust gas extraction as well as chimney connection regulations and norms concerning the fitting of the heating installation...

Страница 5: ...oiler surface using non flammable agents only Do not place flammable objects onto the heating boiler or in its proximity see diagram 1 for the minimum clearances Do not store flammable materials in th...

Страница 6: ...ich in carbon compounds When combined with the primary air it forms a burnable mixture and is then routed to the nozzle in the combustion chamber In the nozzle the mixture is enriched with secondary a...

Страница 7: ...d heating value we recommend to use wood which has dried over a period of 1 5 2 years High moisture content of the wood decreases its heating value which in turn reduces boiler output Diagram 2 Relati...

Страница 8: ...n and set up of the boiler must be performed by a technician authorized for such operations Installer must indicate to the user of the installation the minimum clearances from flammable materials and...

Страница 9: ...ess of its interior walls No other appliance may be connected to the chimney serving the boiler Chimney diameter must not be smaller than the flue outlet of the boiler Flue outlet must be connected to...

Страница 10: ...tart Observe installation instructions Diagram 5 Connection of the controller with power supply and peripheral equipment Socket X61 used to connect the display to the controller Next photo shows how t...

Страница 11: ...g diagram Create solid connection with the electrical mains which complies with the local regulations It is mandatory to assure a backup powergeneratorofcorresponding rated power see 12 Table 4 Proble...

Страница 12: ...ve 4 Safety heat exchanger inlet 5 BVTS valve sensor 6 Safety heat exchanger outlet Diagram 6 The water is then discharged into the sewage system This arrangement ensures safe evacuation of the excess...

Страница 13: ...1 T 2 T B T EG P BB Diagram 7 Connection of PyroBurn Lambda boiler to P type buffer tank and three way valve An extra thermostat reads the temperature inside the buffer tank and upon reaching the set...

Страница 14: ...T 1 T 2 P BB P DHW T Diagram 8 Connection of PyroBurn Lambda boiler to solar tank SN buffer tank P and three way valve An extra thermostat reads the temperature inside the buffer tank and upon reachi...

Страница 15: ...1 T 2 T B T EG P BB T Diagram 9 Connection of PyroBurn Lambda boiler to combi tank KSC2 and three way valve An extra thermostat reads the temperature inside the buffer tank and upon reaching the set...

Страница 16: ...e a condensate is formed which is later drained this is not a fault in the boiler When burning moist wood the boiler stops working effectively and fuel consumption increases significantly desired outp...

Страница 17: ...upper part of boiler chamber 3 2 Loading of small brushwood pieces of wood and joiner waste We recommend first to arrange standard sized firewood at least 3 lines and then stack all the little pieces...

Страница 18: ...the respective flap Sustainable combustion process depends on the proper adjustment of the flaps and the correct settings of the controller 9 3 Requirements concerning cleaning and maintenance of the...

Страница 19: ...steel plates from the upper chamber and clean the area behind them Thoroughly clean the ash using a paddle brush and a vacuum cleaner hoover Assemble protective steel plates back to the upper chamber...

Страница 20: ...ning Unscrew the two wing nuts Disassemble the decorative lid of lower cleaning opening on boiler casing 5 Remove soot accumulation after the cleaning of fume exhaust tubes Assemble the lid of upper c...

Страница 21: ...er vessel with capacity of 55 l per 1 kW of installed power 3 Due to freezing 3 If the heating installation including the piping network has not been built frost proof we recommend that you fill the h...

Страница 22: ...or burn fuel with high moisture content Boiler water too hot heating bodies too cold 1 Hydraulic resistance is too high 2 Air in the system 3 Inoperable circulation pump Make sure the circulation pump...

Страница 23: ...in a closed circuit central heating system Before activating the controller measure the motor resetting efficiency check the boiler and inspect wire insulation During assembly the device must be disc...

Страница 24: ...ustion of fuel and increase of oxygen level in the exhaust gases above the preset limit value 2 1 6 Glow This is the process of sustaining the glow bed inside the boiler The controller switches to thi...

Страница 25: ...sets the percentage of oxygen to be monitored and sustained by controller in minimum power boiler operation mode EXHAUST TEMP RISE This parameter sets the temperature at which the controller shifts f...

Страница 26: ...s parameter specifies the maximum oxygen content in the exhaust gases above which the controller will shift from operation mode to extinction mode O2 STOP BURNOUT This parameter specifies the maximum...

Страница 27: ...option and is not required for operation of the boiler LANGUAGE From here you can change controller language Variant 00 English language Variant 01 German language A mixing valve can be operated by th...

Страница 28: ...3 14 1 Microprocessor control 8 Chimney flue 2 Safety heat exchanger 9 Draught fan 3 Thermal mineral wool insulation 10 Primary air flap 4 Water jacket 11 Secondary air flap 5 Fuel loading chamber 12...

Страница 29: ...014 89080031000006 Nozzle 1 1 3 89081231000312 89080031000005 Rearelementofbottomcombustionchamber 1 1 4 31080031000016 89080031000001 Bottomelementofbottomcombustionchamber long 1 1 5 89080031000002...

Страница 30: ...W pcs 30 kW 1 31480031000001 31480031000001 Rubber handle 1 1 2 89081231000308 8908123100211 Axis of the cleaning system 1 1 3 89081231000304 89081231000207 Tube of the cleaning system 1 1 4 Bolt M8 x...

Страница 31: ...heating season m3 10 20 15 23 Burning time partial full load h 10 6 14 8 Operating temp range Max temp 65 85 95 65 85 95 Exhaust gas temperature operat mode 130 150 130 150 Operating pressure bar 3 3...

Страница 32: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE 32...

Страница 33: ...tted for processing to an authorized factory which complies with the environmental protection regulation 13 2 Recycling and waste disposal At the end of life cycle of each product its components are d...

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Страница 36: ...9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 129 Vitosha Blvd 1000 Sofia Bulgaria t 359 02 952 24 05 f 359 02 952 67 20 e mail sunsofia sunsystem bg www sunsystem...

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