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Burnham V1104H, Инструкция по установке, эксплуатации и обслуживанию

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74

ITEM 

NO.

DESCRIPTION

BOILER SECTIONS / QUANTITY

PART 

NO.

04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1

Front Section

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

7172614

2

"C" Center Section - Steam Boiler

2

3

4

5

6

7

7

8

9

10

10

11

12

13

13

14

15

16

16

17

7172617

Water Boiler

2

3

4

5

6

7

8

9

10

11

12

13

13

14

15

16

17

18

19

20

7172617

Optional - "CT" Center Section w/Tankless Heater Opening -

3

Max. No. Heater -

1

2

2

3

3

4

4

4

5

5

5

6

6

6

7

7

8

8

9

9

7172619

("CT") Replaces "C" Center Section

4

"CX" Center Section with 4" Supply Tapping - Steam Boiler

1

1

1

1

2

2

2

2

3

3

3

3

4

4

7172618

Water Boiler 

1

1

1

1

1

1

1

1

7172618

5

Back Section

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

7172616

6

Target Wall (V1104H thru V1106H only)

1

1

1

6202601

Silastic, 500°F, 10 oz. Tube

2

2

3

4

5

5

6

7

8

8

9

10

11

11

12

13

14

14

15

16

9056060

7

7" Cast Iron Slip Nipple

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

7066004

8

3" Cast Iron Slip Nipple

6

8

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

42

44

7066002

Nipple Gauge, 3" & 7"

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

806600023

Nipple Lubricant, Loctitie® #592, 50 ml

2

2

3

3

1

1

2

2

3

3

8056254

250 ml

1

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

8056255

9

3/4" - 10 x 11" Lg. Tie Rod

12

16

20

24

28

32

36

40

44

48

52

56

60

64

68

72

76

80

84

88

80861092

10

"Front" Firewall Plate

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

8202603

11

"Common" Firewall Plate

1

1

2

2

3

3

4

4

5

5

5

5

5

5

5

5

5

5

8202604

12

Formed Steel Flue Cover Plate

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

6112601

13

Flue Cover "J" Bolt, 5/16" -18 x 2-3/4" Lg.

6

8

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

42

44

80861680

14

Tankless Heater/Cover Plate Gasket

(One Required for each "CT" Section)

8032601

15A

V11H-2 Tankless Heater Assembly

(One Required for each "CT" Section)

6032601

- OR - 

15B

Blank Heater Cover Plate Only

(One Required for each "CT" Section)

6032602

16

Rear Observation Port Cover

(Incls. gasket & mounting hdwe)

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

609600011

17

Canopy Assemblies

One Piece Canopy

17A Canopy Assembly, V1104H

1

6112604

17B Canopy Assembly, V1105H

1

6112605

17C Canopy Assembly, V1106H

1

6112606

17D Canopy Assembly, V1107H

1

6112607

17E Canopy Assembly, V1108H

1

6112608

17F Canopy Assembly, V1109H

1

6112609

17G Canopy Assembly, V1110H

1

6112610

17H Canopy Assembly, V1111H

1

6112611

17I Canopy Assembly, V1112H

1

6112612

Two Piece Canopy

17J Canopy Front Portion Assembly, V1113H

1

6112624

17K Canopy Front Portion Assembly, V1114H - V1117H

1

1

1

1

6112625

17L Canopy Front Portion Assembly, V1118H - V1121H

1

1

1

1

6112626

17M Canopy Front Portion Assembly, V1122H & V1123H

1

1

61126260

17N Canopy Front Portion Assembly, V1113H

1

6112613

17O Canopy Front Portion Assembly, V1114H

1

6112614

17P Canopy Front Portion Assembly, V1115H

1

6112615

17Q Canopy Front Portion Assembly, V1116H

1

6112616

17R Canopy Front Portion Assembly, V1117H

1

6112617

17S Canopy Front Portion Assembly, V1118H

1

6112618

17T Canopy Front Portion Assembly, V1119H

1

6112619

17U Canopy Front Portion Assembly, V1120H

1

6112620

17V Canopy Front Portion Assembly, V1121H

1

6112621

17W Canopy Front Portion Assembly, V1122H

1

6112622

17X Canopy Front Portion Assembly, V1123H

1

6112623

18

Cerafelt Gasket (1/2" x 2" Wide x L.F.)

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

9206003

19

Canopy Mounting Bracket

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

71126002

REPAIR PARTS FOR BARE BOILER ASSEMBLY

Содержание V1104H

Страница 1: ...steps in the order given Failure to comply could result in severe personal injury death or substantial property damage Ce manuel ne doit tre utilis que par un installateur de chauffage technicien d en...

Страница 2: ...n CSA B139 Installation Code for Oil Burning Equipment for recommended Installation Practices Equipment for recommended Installation Practices B The equipment shall be installed in accordance with the...

Страница 3: ...he combustion chamber and potentially reduce boiler longevity In addition the return water cannot be introduced into the boiler if it is more than 40 F less than the idle boiler tem perature Continued...

Страница 4: ...chaudi re ne convient PAS pour une installation sur un plancher combustible Ne pas alt rer ni modifier la chaudi re ou les commandes Faites appel votre entrepreneur ou un technicien qualifi pour vous...

Страница 5: ...ou d autres substances toxiques ou nocives qui peuvent causer la mort ou des blessures graves et qui sont connues de l tat de Californie causer le cancer des anomalies cong nitales et d autres trouble...

Страница 6: ...lief valve set pressures Cette chaudi re a une garantie limit e dont une copie est imprim e au dos de ce manuel Il est de la responsabilit de l installateur de s assurer que toutes les commandes sont...

Страница 7: ...sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately fr...

Страница 8: ...manches longues 3 Gants 4 Protection des yeux Prendre des mesures pour assurer une ventilation ad quate Laver d licatement toutes les parties du corps expos es avec du savon et de l eau apr s contact...

Страница 9: ...g Steam Applications 37 Boiler Piping Domestic Hot Water DHW Applications 46 Tankless Heater Piping 47 Electric Wiring 48 SECTION IV OPERATING INSTRUCTIONS Filling System 52 Adjusting Controls 53 Adju...

Страница 10: ...10 SECTION I GENERAL INFORMATION Figure 1 Dimensional Information...

Страница 11: ...6 45 0 0 44 189 241 9397 9831 16 V1119H 114 5 115 5 3833 3865 12401 2976 3361 32 3 4691 346 1 401 4 47 7 0 43 199 253 9889 10338 16 V1120H 121 5 122 6 4066 4104 13154 3157 3568 34 3 4979 365 423 2 50...

Страница 12: ...Figure 1 for boiler dimensional data FRONT Provide 54 service clearance for removal maintenance and servicing of burner and controls REAR Provide a minimum service clearance from the boiler jacket for...

Страница 13: ...g an ample amount of outside air shall be provided in accordance with the following For boiler rooms adjacent to outside walls and where combustion air is provided by natural ventilation from the outs...

Страница 14: ...ntional natural draft stack 15 minimum height or a stub vent sometimes called a diesel stack see Figure 3a See Table I for the proper vent outlet size For low silhouette vent terminations see Figure 3...

Страница 15: ...de combustion peuvent fuir du monoxyde de carbone des joints de ces mat riaux et entra ner des blessures graves ou la mort Les installations ayant de longues distances horizontales ou une quantit exc...

Страница 16: ...SECTIONS If the boiler was ordered to be field assembled follow the assembly procedure outlined on the following pages 1 ASSEMBLY OF SECTIONS MANUAL DRAW UP These sections are designed to be drawn to...

Страница 17: ...NOT use steel iron head hammer to drive nipples without using a wood block Nipple damage may result Les mamelons doivent tre enfonc s uniform ment et la profondeur appropri e pour assurer des joints s...

Страница 18: ...18 V11H SECTION ARRANGEMENT Figure 8...

Страница 19: ...two 2 hours of applying sealant humidity and temperature affect cure time If a thick skin has been formed on the sealant bead remove and re apply sealant Sealant must be properly applied to ALL boiler...

Страница 20: ...t The silastic sealant should continue to squeeze out wafer thin until the sections are connected metal to metal If the silastic has stopped squeezing out from the connection and the sections still do...

Страница 21: ...upports de la veste doivent tre fix s voir la figure 8 la page 18 i LOCATE JACKET INTERMEDIATE PANEL MOUNTING BRACKETS NO 1 NO 2 AND NO 3 IN JACKET CARTON Brackets are shipped flat and must be formed...

Страница 22: ...to draw up sections by applying pressure alternately on the draw up rods When rams reach stroke limit release pressure in ram pumps and then move clamps to new position Do not apply pressure directly...

Страница 23: ...flue cover plates jacket or piping is installed 1 Tankless Heater Installation If boiler is ordered with tankless heaters install heaters with the gaskets provided Table V gives the maximum number of...

Страница 24: ...24 SECTION III INSTALLATION INSTRUCTIONS Figure 15 Bare Boiler Assembly...

Страница 25: ...still flush with raised flange on back section Tighten rear set of canopy J bolts only 10 Open either the rear flue outlet carton standard or top flue outlet carton optional 11 Attach the 1 8 x 1 wid...

Страница 26: ...imilar process for bottom J bolt 9 Holding threaded end of top J bolt pull outward and at the same time push flue cover plate against castings Place one finger across J bolt at base of flue cover plat...

Страница 27: ...om of support bracket approximately 1 as shown in exploded jacket detail 6 Channel Attachment V1104H thru V1112H Jacket Assembly refer to single channel usage chart Figure 22 a Attach each J U channel...

Страница 28: ...28 Figure 20 V11H Series Jacket Assembly Boiler Models V1104H Thru V1112H...

Страница 29: ...29 Figure 21 V11H Series Jacket Assembly Boiler Models V1113H Thru V1123H...

Страница 30: ...Channel No 4 Req d Front J Channel No 2 Req d Rear U Channel No 4 Req d Rear J Channel No 2 Req d V1113H U46 J46 U34 J34 V1114H U46 J46 U40 J40 V1115H U46 J46 U46 J46 V1116H U52 J52 U46 J46 V1117H U52...

Страница 31: ...each panel Refer to Figures 24 and 25 c Forward and auxiliary panels have reverse bend flanges on one side of panel These panels must be installed prior to rearward panels d If boiler is equipped with...

Страница 32: ...d or interfere with the head of a burner air tube after insertion 5 Confirm that hole in insulation fits snugly around burner blast tube If hole is oversized remove burner mounting plate with burner a...

Страница 33: ...33 Figure 28 Minimum Piping Recommendations for V11H Series Tankless Heater Manifolds...

Страница 34: ...ur liminer le potentiel de br lures graves Ne pas installer de tuyaux dans des zones o le gel pourrait se produire Ne pas installer de vannes d arr t de bouchons ou de capuchons dans la tuyauterie de...

Страница 35: ...s listed in the Burner Specifications Section VI of this manual Final adjustments should be made once the unit is installed and adjusted Width can vary with gas train configuration Add 6 to dimension...

Страница 36: ...gravity circulation of boiler water during cooling system operation c Burnham Commercial recommends maintaining temperature differential drop across the system at 40 F or less and return water tempera...

Страница 37: ...ll e sur tous les syst mes de vapeur retour par gravit La boucle Hartford n est pas requise sur les syst mes de retour par pompage 2 STEAM HEATING consult I B R Installation and Piping Guide No 200 Fo...

Страница 38: ...RN 1 2 VALVE DRAIN SEE NOTE 5 REAR OF BOILER 1 SUPPLY REAR OF BOILER SEE NOTE 5 DRAIN VALVE 3 4 29 REAR OF BOILER 3 29 4 RETURN RETURN BRANCH 2B 2 SUPPLY 1 SEE NOTE 5 DRAIN VALVE 7 30 8 SUPPLY RISER 1...

Страница 39: ...39 Figure 32 V11H Series Minimum Piping Recommendation Primary Secondary Water...

Страница 40: ...40 Figure 33 Minimum Piping Details Bypass With Blend Pump...

Страница 41: ...EE NOTE 5 DRAIN VALVE 3 4 29 3 X 12 NIPPLE AND BELL REDUCER SEE NOTE 4 SYSTEM PUMP BOILER CIRCULATOR MAX 4D CLOSELY SPACED TEES D SUPPLY 1 SYSTEM PUMP MAX 4D CLOSELY SPACED TEES D BOILER CIRCULATOR RE...

Страница 42: ...42 Figure 35 Minimum Piping Details Multiple Boiler Application Primary Secondary Piping With Bypass...

Страница 43: ...43 Figure 36 Minimum Piping Details Multiple Boiler Application Parallel Piping With Blend Pump...

Страница 44: ...44 0 Figure 37 Minimum Piping Requirements V11H Series Steam Boilers Gravity Return...

Страница 45: ...45 Figure 38 Typical Steam Piping Arrangement for Boilers with Pumped Condensate Return and Boiler Feed Unit...

Страница 46: ...of several tankless coils piped in parallel emptying into a large storage tank and is typically used in larger DHW production applications such as hotel showers and laundries See Figure 42a for recom...

Страница 47: ...nitaire il faut alors d terminer si une priorit d eau chaude est requise Si une priorit n est pas s lectionn e une production d eau chaude sanitaire irr guli re peut se produire au d but et la fin de...

Страница 48: ...valve The mixing valve should be trapped by installing it below the cold water inlet to heater to prevent lime formation in the valve 3 Flushing of Heater All water contains some sediment which settl...

Страница 49: ...49 Figure 42a DHW Generation with Tankless Coils Storage Tank and Destratification Pump...

Страница 50: ...50 Figure 42b DHW Generation with Indirect Water Heater...

Страница 51: ...51 Figure 43 Steam Boiler Safety Valve Hook Up Figure 44 Water Boiler Pressure Relief Valve Hook Up...

Страница 52: ...e If make up water line is equipped with pressure reducing valve system will automatically fill to normal system design operating pressure Leave globe valve open j Open isolation valve in boiler suppl...

Страница 53: ...s d huile ou de gaz s est accumul dans la chambre de combustion lorsque l unit est pleine de vapeur ou lorsque la chambre de combustion est tr s chaude E TEST CONTROLS Before installation the boiler...

Страница 54: ...re steam boilers such as the V11H Series should be maintained with appropriate water treatment compounds Add water treatment compounds as recommended by your local qualified water treatment company 3...

Страница 55: ...at hot water can be discharged with safety l Remove plugs from all available returns and wash the water side of the boiler as thoroughly as possible using a high pressure water stream m Refill the sys...

Страница 56: ...aus s par la contamination par l oxyg ne de l eau de la chaudi re ou par l accumulation de tartre calcaire caus e par l ajout fr quent d eau There are many possible causes of oxygen contamination such...

Страница 57: ...are recon nected properly NEVER operate boiler without all sight glasses and brackets in place and securely fastened and sealed Very HOT combustion gas may cause burn injury Read understand and follow...

Страница 58: ...water to 1 part of phosphoric acid H2 PO4 deteriorated parts and support properly Seal all joints 2 CLEAN THE BOILER FLUEWAYS a Remove the smokepipe b Remove the jacket top and left side panels c Remo...

Страница 59: ...applicable for mercury separation or discoloration DO NOT ATTEMPT TO REPAIR MECHANISMS IN THE FIELD Complete replacement mechanisms including necessary gaskets and installation instructions are availa...

Страница 60: ...B H 5 50 x 45 B V1113H 21 3 Beckett CF2500 CF66KP 5 1 0 5 5 300 300 Hago L 6 00 x 45 B H 6 00 x 45 B V1114H 23 3 Beckett CF3500A CF80KH 2 2 0 8 0 300 300 Delavan L 6 50 x 45 B H 6 50 x 45 B V1115H 25...

Страница 61: ...300 Delavan 10 0 x 80 33769 V1112H 19 8 Power Flame CR3 O 1 4 3 16 3 16 1 1 4 1 1 4 100 280 Delavan 12 0 x 80 33769 V1113H 21 3 Power Flame CR3 O 1 4 3 16 3 16 1 1 2 1 1 2 100 300 Delavan 12 0 x 80 3...

Страница 62: ...er Flame CR2 G 20A 3 8 1 2 1 2 1 1 4 1 1 4 1 5 5 8 N A V1111H 2656 Power Flame CR3 G 20 3 8 1 2 1 2 1 3 4 1 1 2 3 2 5 8 1 1 8 V1112H 2887 Power Flame CR3 G 20 1 4 3 16 3 16 1 1 4 1 1 4 2 9 6 0 1 1 4 V...

Страница 63: ...2 3 2 5 8 1 1 8 V1112H 19 8 2887 Power Flame CR3 GO 20 1 4 3 16 3 16 1 1 4 1 1 4 2 9 6 0 1 1 4 V1113H 21 3 3103 Power Flame CR3 GO 20 1 4 3 16 3 16 1 1 2 1 1 2 3 2 6 8 1 1 4 V1114H 23 3 3392 Power Fl...

Страница 64: ...0 3 8 0 015 5 16 7 8 1 1 8 100 286 Delavan 2 5 50 x 80 B V1112H 19 8 Webster JB2O 10 3 8 0 015 5 16 3 4 1 1 4 100 292 Delavan 2 6 00 x 80 B V1113H 21 3 Webster JB2O 10 3 8 0 015 5 16 3 4 1 1 4 100 287...

Страница 65: ...ter JB1G 07 1 4 1 8 1 4 3 4 1 1 16 3 1 V1111H 2656 Webster JB2G 10 3 8 0 015 5 16 7 8 1 1 8 2 4 V1112H 2887 Webster JB2G 10 3 8 0 015 5 16 3 4 1 1 4 2 6 V1113H 3103 Webster JB2G 10 3 8 0 015 5 16 3 4...

Страница 66: ...er JB2C 10 3 8 0 015 5 16 7 8 1 1 8 2 4 100 286 Delavan 2 5 50 x 80 B V1112H 19 8 2887 Webster JB2C 10 3 8 0 015 5 16 3 4 1 1 4 2 6 100 292 Delavan 2 6 00 x 80 B V1113H 21 3 3103 Webster JB2C 10 3 8 0...

Страница 67: ...09H 14 7 Carlin 801CRD 97980 3 4 1 2 150 150 Hago 2 6 00 x 45 H V1110H 16 5 Carlin 1050FFD 97981 1 4 1 8 100 100 Hago 1 9 00 2 3 75 x 45 SS V1111H 18 3 Carlin 1050FFD 97981 7 16 11 16 100 100 Hago 1 9...

Страница 68: ...e availability of Burnham Commercial products or repair parts please contact Burnham Commercial Customer Service at 888 791 3790 or Fax 717 293 5803 For service or repairs to boiler call your heating...

Страница 69: ...69 Figure 45 V11H Series Jacket Assembly Boiler Models V1104H Thru V1112H...

Страница 70: ...60426080 6F Jacket Top Panel Assembly V1109H 1 60426090 6G Jacket Top Panel Assembly V1110H 1 60426100 6H Jacket Top Panel Assembly V1111H 1 60426110 6 I Jacket Top Panel Assembly V1112H 1 60426120 7...

Страница 71: ...71 Figure 46 V11H Series Jacket Assembly Boiler Models V1113H Thru V1123H...

Страница 72: ...H 1 60426144 9C Jacket Rear Top Panel Assy V1115H 1 60426154 9D Jacket Rear Top Panel Assy V1116H 1 60426164 9E Jacket Rear Top Panel Assy V1117H 1 60426174 9F Jacket Rear Top Panel Assy V1118H 1 6042...

Страница 73: ...73 Figure 47 Bare Boiler Assembly...

Страница 74: ...32 34 36 38 40 42 44 80861680 14 Tankless Heater Cover Plate Gasket One Required for each CT Section 8032601 15A V11H 2 Tankless Heater Assembly One Required for each CT Section 6032601 OR 15B Blank...

Страница 75: ...75 Figure 47 Bare Boiler Assembly...

Страница 76: ...1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8026034 28D Observation Port Shutter Machined painted 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 70260051 28E Spring Pin 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8026035 2...

Страница 77: ...501 Pipe Plug 3 NPT Square Head Black 1 1 1 1 1 1 806603514 Lowest Permissible Water Level Plate Form No 1204A 1 1 1 1 1 1 81460009 WATER TRIM V1104H 7 V1108H 11 V1112H 19 V1120H 23 PART NO Aquastat C...

Страница 78: ...78...

Страница 79: ...79...

Страница 80: ...80 Burnham Commercial P O Box 3939 Lancaster PA 17604 Revised November 1 2021...

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