Burnham V1104H Скачать руководство пользователя страница 17

17

Figure 7:  Affixing the Fiberglass Rope

Figure 6:  Setting of Nipples

b.  On sizes 1104 thru 1106 only - Open target wall 

carton, apply silastic to back of target wall and 

secure target wall to rear section.

c.  Clean the groove in the ground joint along the 

edge of the section with the wire brush.

d.  Open the Boiler Assembly Carton(s) and remove 

the bottle of adhesive. Using the dauber supplied 

in the bottle, apply the adhesive to the groove.  

Be sure to use enough adhesive to sufficiently 

coat the entire groove surface. If so desired, 

a multi-purpose spray adhesive (supplied by 

others) may be used instead. HOWEVER,  

GREAT CARE MUST BE TAKEN TO  

ENSURE THAT THE ADHESIVE DOES NOT  

COME IN CONTACT WITH THE NIPPLES  

OR NIPPLE PORTS.

e.  While the adhesive is becoming tacky, clean the 

nipples and nipple ports thoroughly with a de-

greasing solvent. Use the Loctite #592 supplied 

to lubricate the nipples and nipple ports. Apply 

the lubricant to the nipples and nipple ports, 

then use a brush to disperse it evenly around the 

nipples and nipple ports. Use approximately 25 

ml of Loctite #592 per flueway [(1) 7″ and (2) 3″ 

nipples and their (6) corresponding nipple ports].

f.   Drive nipples squarely into section using 

block of wood and hammer, or preferably, an 

aluminum head hammer. Burnham Commercial 

offers a polyethylene block for setting the 

nipples (part no. 8052601). Place block over 

entire nipple edge and hit the wood with the 

hammer.

Nipples must be driven in evenly and to the proper 
depth to assure tight joints. Most nipple leaks are 
caused by tilted or cocked nipples.

DO NOT use steel/iron head hammer to drive 
nipples without using a wood block. Nipple 
damage may result.

Les mamelons doivent être enfoncés 

uniformément et à la profondeur appropriée pour 

assurer des joints serrés. La plupart des fuites 
de mamelons sont causées par des mamelons 
inclinés ou armés.

NE PAS utiliser de marteau à tête en acier / fer 

pour enfoncer les mamelons sans utiliser de cale 
en bois. Des dommages au mamelon peuvent en 
résulter.

g.  A special nipple setting gauge is provided for the 

nipples. Gauge nipple at 90° angles to insure that 

it is driven to the proper depth into the nipple 

opening (nipple port). Cut-out in gauge must rest 

on nipple, with the legs of the gauge touching 

finished face of section, when nipple is properly 

driven. See Figure 6.

h.   Remove a 127″ length of fiberglass rope from the 

assembly carton.  Starting with the area around 

the upper 7″ nipple port, firmly press the rope 

into the groove, so that the adhesive holds it in 

place. (If more than 25 minutes have passed since 

the adhesive was applied, it may be necessary to 

reapply.) Continue to affix the rope to the groove 

in this fashion around the perimeter of the section. 

Make sure that the rope does not droop or hang 

outside of the groove. When the 

 

end of the groove is reached, cut off the excess 

rope. Push the length of the excess rope into the 

groove at the top corner of the section face end 

 

of the groove is reached, cut off the excess rope. 

Push the length of the excess rope into the 

 

groove at the top corner of the section face 

(opposite of the 7″ nipple port). Cut off and 

discard any remaining rope after groove is filled.  

See Figure 7.

i.  From the “Section Arrangement” chart, select the 

next section according to the “Identification Code” 

at the top of the chart. See Figure 8. 

Содержание V1104H

Страница 1: ...steps in the order given Failure to comply could result in severe personal injury death or substantial property damage Ce manuel ne doit tre utilis que par un installateur de chauffage technicien d en...

Страница 2: ...n CSA B139 Installation Code for Oil Burning Equipment for recommended Installation Practices Equipment for recommended Installation Practices B The equipment shall be installed in accordance with the...

Страница 3: ...he combustion chamber and potentially reduce boiler longevity In addition the return water cannot be introduced into the boiler if it is more than 40 F less than the idle boiler tem perature Continued...

Страница 4: ...chaudi re ne convient PAS pour une installation sur un plancher combustible Ne pas alt rer ni modifier la chaudi re ou les commandes Faites appel votre entrepreneur ou un technicien qualifi pour vous...

Страница 5: ...ou d autres substances toxiques ou nocives qui peuvent causer la mort ou des blessures graves et qui sont connues de l tat de Californie causer le cancer des anomalies cong nitales et d autres trouble...

Страница 6: ...lief valve set pressures Cette chaudi re a une garantie limit e dont une copie est imprim e au dos de ce manuel Il est de la responsabilit de l installateur de s assurer que toutes les commandes sont...

Страница 7: ...sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately fr...

Страница 8: ...manches longues 3 Gants 4 Protection des yeux Prendre des mesures pour assurer une ventilation ad quate Laver d licatement toutes les parties du corps expos es avec du savon et de l eau apr s contact...

Страница 9: ...g Steam Applications 37 Boiler Piping Domestic Hot Water DHW Applications 46 Tankless Heater Piping 47 Electric Wiring 48 SECTION IV OPERATING INSTRUCTIONS Filling System 52 Adjusting Controls 53 Adju...

Страница 10: ...10 SECTION I GENERAL INFORMATION Figure 1 Dimensional Information...

Страница 11: ...6 45 0 0 44 189 241 9397 9831 16 V1119H 114 5 115 5 3833 3865 12401 2976 3361 32 3 4691 346 1 401 4 47 7 0 43 199 253 9889 10338 16 V1120H 121 5 122 6 4066 4104 13154 3157 3568 34 3 4979 365 423 2 50...

Страница 12: ...Figure 1 for boiler dimensional data FRONT Provide 54 service clearance for removal maintenance and servicing of burner and controls REAR Provide a minimum service clearance from the boiler jacket for...

Страница 13: ...g an ample amount of outside air shall be provided in accordance with the following For boiler rooms adjacent to outside walls and where combustion air is provided by natural ventilation from the outs...

Страница 14: ...ntional natural draft stack 15 minimum height or a stub vent sometimes called a diesel stack see Figure 3a See Table I for the proper vent outlet size For low silhouette vent terminations see Figure 3...

Страница 15: ...de combustion peuvent fuir du monoxyde de carbone des joints de ces mat riaux et entra ner des blessures graves ou la mort Les installations ayant de longues distances horizontales ou une quantit exc...

Страница 16: ...SECTIONS If the boiler was ordered to be field assembled follow the assembly procedure outlined on the following pages 1 ASSEMBLY OF SECTIONS MANUAL DRAW UP These sections are designed to be drawn to...

Страница 17: ...NOT use steel iron head hammer to drive nipples without using a wood block Nipple damage may result Les mamelons doivent tre enfonc s uniform ment et la profondeur appropri e pour assurer des joints s...

Страница 18: ...18 V11H SECTION ARRANGEMENT Figure 8...

Страница 19: ...two 2 hours of applying sealant humidity and temperature affect cure time If a thick skin has been formed on the sealant bead remove and re apply sealant Sealant must be properly applied to ALL boiler...

Страница 20: ...t The silastic sealant should continue to squeeze out wafer thin until the sections are connected metal to metal If the silastic has stopped squeezing out from the connection and the sections still do...

Страница 21: ...upports de la veste doivent tre fix s voir la figure 8 la page 18 i LOCATE JACKET INTERMEDIATE PANEL MOUNTING BRACKETS NO 1 NO 2 AND NO 3 IN JACKET CARTON Brackets are shipped flat and must be formed...

Страница 22: ...to draw up sections by applying pressure alternately on the draw up rods When rams reach stroke limit release pressure in ram pumps and then move clamps to new position Do not apply pressure directly...

Страница 23: ...flue cover plates jacket or piping is installed 1 Tankless Heater Installation If boiler is ordered with tankless heaters install heaters with the gaskets provided Table V gives the maximum number of...

Страница 24: ...24 SECTION III INSTALLATION INSTRUCTIONS Figure 15 Bare Boiler Assembly...

Страница 25: ...still flush with raised flange on back section Tighten rear set of canopy J bolts only 10 Open either the rear flue outlet carton standard or top flue outlet carton optional 11 Attach the 1 8 x 1 wid...

Страница 26: ...imilar process for bottom J bolt 9 Holding threaded end of top J bolt pull outward and at the same time push flue cover plate against castings Place one finger across J bolt at base of flue cover plat...

Страница 27: ...om of support bracket approximately 1 as shown in exploded jacket detail 6 Channel Attachment V1104H thru V1112H Jacket Assembly refer to single channel usage chart Figure 22 a Attach each J U channel...

Страница 28: ...28 Figure 20 V11H Series Jacket Assembly Boiler Models V1104H Thru V1112H...

Страница 29: ...29 Figure 21 V11H Series Jacket Assembly Boiler Models V1113H Thru V1123H...

Страница 30: ...Channel No 4 Req d Front J Channel No 2 Req d Rear U Channel No 4 Req d Rear J Channel No 2 Req d V1113H U46 J46 U34 J34 V1114H U46 J46 U40 J40 V1115H U46 J46 U46 J46 V1116H U52 J52 U46 J46 V1117H U52...

Страница 31: ...each panel Refer to Figures 24 and 25 c Forward and auxiliary panels have reverse bend flanges on one side of panel These panels must be installed prior to rearward panels d If boiler is equipped with...

Страница 32: ...d or interfere with the head of a burner air tube after insertion 5 Confirm that hole in insulation fits snugly around burner blast tube If hole is oversized remove burner mounting plate with burner a...

Страница 33: ...33 Figure 28 Minimum Piping Recommendations for V11H Series Tankless Heater Manifolds...

Страница 34: ...ur liminer le potentiel de br lures graves Ne pas installer de tuyaux dans des zones o le gel pourrait se produire Ne pas installer de vannes d arr t de bouchons ou de capuchons dans la tuyauterie de...

Страница 35: ...s listed in the Burner Specifications Section VI of this manual Final adjustments should be made once the unit is installed and adjusted Width can vary with gas train configuration Add 6 to dimension...

Страница 36: ...gravity circulation of boiler water during cooling system operation c Burnham Commercial recommends maintaining temperature differential drop across the system at 40 F or less and return water tempera...

Страница 37: ...ll e sur tous les syst mes de vapeur retour par gravit La boucle Hartford n est pas requise sur les syst mes de retour par pompage 2 STEAM HEATING consult I B R Installation and Piping Guide No 200 Fo...

Страница 38: ...RN 1 2 VALVE DRAIN SEE NOTE 5 REAR OF BOILER 1 SUPPLY REAR OF BOILER SEE NOTE 5 DRAIN VALVE 3 4 29 REAR OF BOILER 3 29 4 RETURN RETURN BRANCH 2B 2 SUPPLY 1 SEE NOTE 5 DRAIN VALVE 7 30 8 SUPPLY RISER 1...

Страница 39: ...39 Figure 32 V11H Series Minimum Piping Recommendation Primary Secondary Water...

Страница 40: ...40 Figure 33 Minimum Piping Details Bypass With Blend Pump...

Страница 41: ...EE NOTE 5 DRAIN VALVE 3 4 29 3 X 12 NIPPLE AND BELL REDUCER SEE NOTE 4 SYSTEM PUMP BOILER CIRCULATOR MAX 4D CLOSELY SPACED TEES D SUPPLY 1 SYSTEM PUMP MAX 4D CLOSELY SPACED TEES D BOILER CIRCULATOR RE...

Страница 42: ...42 Figure 35 Minimum Piping Details Multiple Boiler Application Primary Secondary Piping With Bypass...

Страница 43: ...43 Figure 36 Minimum Piping Details Multiple Boiler Application Parallel Piping With Blend Pump...

Страница 44: ...44 0 Figure 37 Minimum Piping Requirements V11H Series Steam Boilers Gravity Return...

Страница 45: ...45 Figure 38 Typical Steam Piping Arrangement for Boilers with Pumped Condensate Return and Boiler Feed Unit...

Страница 46: ...of several tankless coils piped in parallel emptying into a large storage tank and is typically used in larger DHW production applications such as hotel showers and laundries See Figure 42a for recom...

Страница 47: ...nitaire il faut alors d terminer si une priorit d eau chaude est requise Si une priorit n est pas s lectionn e une production d eau chaude sanitaire irr guli re peut se produire au d but et la fin de...

Страница 48: ...valve The mixing valve should be trapped by installing it below the cold water inlet to heater to prevent lime formation in the valve 3 Flushing of Heater All water contains some sediment which settl...

Страница 49: ...49 Figure 42a DHW Generation with Tankless Coils Storage Tank and Destratification Pump...

Страница 50: ...50 Figure 42b DHW Generation with Indirect Water Heater...

Страница 51: ...51 Figure 43 Steam Boiler Safety Valve Hook Up Figure 44 Water Boiler Pressure Relief Valve Hook Up...

Страница 52: ...e If make up water line is equipped with pressure reducing valve system will automatically fill to normal system design operating pressure Leave globe valve open j Open isolation valve in boiler suppl...

Страница 53: ...s d huile ou de gaz s est accumul dans la chambre de combustion lorsque l unit est pleine de vapeur ou lorsque la chambre de combustion est tr s chaude E TEST CONTROLS Before installation the boiler...

Страница 54: ...re steam boilers such as the V11H Series should be maintained with appropriate water treatment compounds Add water treatment compounds as recommended by your local qualified water treatment company 3...

Страница 55: ...at hot water can be discharged with safety l Remove plugs from all available returns and wash the water side of the boiler as thoroughly as possible using a high pressure water stream m Refill the sys...

Страница 56: ...aus s par la contamination par l oxyg ne de l eau de la chaudi re ou par l accumulation de tartre calcaire caus e par l ajout fr quent d eau There are many possible causes of oxygen contamination such...

Страница 57: ...are recon nected properly NEVER operate boiler without all sight glasses and brackets in place and securely fastened and sealed Very HOT combustion gas may cause burn injury Read understand and follow...

Страница 58: ...water to 1 part of phosphoric acid H2 PO4 deteriorated parts and support properly Seal all joints 2 CLEAN THE BOILER FLUEWAYS a Remove the smokepipe b Remove the jacket top and left side panels c Remo...

Страница 59: ...applicable for mercury separation or discoloration DO NOT ATTEMPT TO REPAIR MECHANISMS IN THE FIELD Complete replacement mechanisms including necessary gaskets and installation instructions are availa...

Страница 60: ...B H 5 50 x 45 B V1113H 21 3 Beckett CF2500 CF66KP 5 1 0 5 5 300 300 Hago L 6 00 x 45 B H 6 00 x 45 B V1114H 23 3 Beckett CF3500A CF80KH 2 2 0 8 0 300 300 Delavan L 6 50 x 45 B H 6 50 x 45 B V1115H 25...

Страница 61: ...300 Delavan 10 0 x 80 33769 V1112H 19 8 Power Flame CR3 O 1 4 3 16 3 16 1 1 4 1 1 4 100 280 Delavan 12 0 x 80 33769 V1113H 21 3 Power Flame CR3 O 1 4 3 16 3 16 1 1 2 1 1 2 100 300 Delavan 12 0 x 80 3...

Страница 62: ...er Flame CR2 G 20A 3 8 1 2 1 2 1 1 4 1 1 4 1 5 5 8 N A V1111H 2656 Power Flame CR3 G 20 3 8 1 2 1 2 1 3 4 1 1 2 3 2 5 8 1 1 8 V1112H 2887 Power Flame CR3 G 20 1 4 3 16 3 16 1 1 4 1 1 4 2 9 6 0 1 1 4 V...

Страница 63: ...2 3 2 5 8 1 1 8 V1112H 19 8 2887 Power Flame CR3 GO 20 1 4 3 16 3 16 1 1 4 1 1 4 2 9 6 0 1 1 4 V1113H 21 3 3103 Power Flame CR3 GO 20 1 4 3 16 3 16 1 1 2 1 1 2 3 2 6 8 1 1 4 V1114H 23 3 3392 Power Fl...

Страница 64: ...0 3 8 0 015 5 16 7 8 1 1 8 100 286 Delavan 2 5 50 x 80 B V1112H 19 8 Webster JB2O 10 3 8 0 015 5 16 3 4 1 1 4 100 292 Delavan 2 6 00 x 80 B V1113H 21 3 Webster JB2O 10 3 8 0 015 5 16 3 4 1 1 4 100 287...

Страница 65: ...ter JB1G 07 1 4 1 8 1 4 3 4 1 1 16 3 1 V1111H 2656 Webster JB2G 10 3 8 0 015 5 16 7 8 1 1 8 2 4 V1112H 2887 Webster JB2G 10 3 8 0 015 5 16 3 4 1 1 4 2 6 V1113H 3103 Webster JB2G 10 3 8 0 015 5 16 3 4...

Страница 66: ...er JB2C 10 3 8 0 015 5 16 7 8 1 1 8 2 4 100 286 Delavan 2 5 50 x 80 B V1112H 19 8 2887 Webster JB2C 10 3 8 0 015 5 16 3 4 1 1 4 2 6 100 292 Delavan 2 6 00 x 80 B V1113H 21 3 3103 Webster JB2C 10 3 8 0...

Страница 67: ...09H 14 7 Carlin 801CRD 97980 3 4 1 2 150 150 Hago 2 6 00 x 45 H V1110H 16 5 Carlin 1050FFD 97981 1 4 1 8 100 100 Hago 1 9 00 2 3 75 x 45 SS V1111H 18 3 Carlin 1050FFD 97981 7 16 11 16 100 100 Hago 1 9...

Страница 68: ...e availability of Burnham Commercial products or repair parts please contact Burnham Commercial Customer Service at 888 791 3790 or Fax 717 293 5803 For service or repairs to boiler call your heating...

Страница 69: ...69 Figure 45 V11H Series Jacket Assembly Boiler Models V1104H Thru V1112H...

Страница 70: ...60426080 6F Jacket Top Panel Assembly V1109H 1 60426090 6G Jacket Top Panel Assembly V1110H 1 60426100 6H Jacket Top Panel Assembly V1111H 1 60426110 6 I Jacket Top Panel Assembly V1112H 1 60426120 7...

Страница 71: ...71 Figure 46 V11H Series Jacket Assembly Boiler Models V1113H Thru V1123H...

Страница 72: ...H 1 60426144 9C Jacket Rear Top Panel Assy V1115H 1 60426154 9D Jacket Rear Top Panel Assy V1116H 1 60426164 9E Jacket Rear Top Panel Assy V1117H 1 60426174 9F Jacket Rear Top Panel Assy V1118H 1 6042...

Страница 73: ...73 Figure 47 Bare Boiler Assembly...

Страница 74: ...32 34 36 38 40 42 44 80861680 14 Tankless Heater Cover Plate Gasket One Required for each CT Section 8032601 15A V11H 2 Tankless Heater Assembly One Required for each CT Section 6032601 OR 15B Blank...

Страница 75: ...75 Figure 47 Bare Boiler Assembly...

Страница 76: ...1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8026034 28D Observation Port Shutter Machined painted 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 70260051 28E Spring Pin 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8026035 2...

Страница 77: ...501 Pipe Plug 3 NPT Square Head Black 1 1 1 1 1 1 806603514 Lowest Permissible Water Level Plate Form No 1204A 1 1 1 1 1 1 81460009 WATER TRIM V1104H 7 V1108H 11 V1112H 19 V1120H 23 PART NO Aquastat C...

Страница 78: ...78...

Страница 79: ...79...

Страница 80: ...80 Burnham Commercial P O Box 3939 Lancaster PA 17604 Revised November 1 2021...

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