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Photoplotter FilmStar-PLUS
Instructions to Use

Page 8 / 16

take the flexible hose from the holder, close the opening by your thumb, put the end over the container  
where you want to drain the liquid in and release the thumb. Wash all tanks with water and make sure  
there are no residues sitting on the walls. If necessary rub the walls with paper towel. From 2013 on the  
cuvettes will be delivered with cock valves instead of hoses.
The procedure to develop a film exposed on Filmstar-PLUS takes not more than a minute. If you do not 
like to touch the liquid by hand (wear thin Latex gloves) you should use a film clamp. 
Especially big sheets of film tend to stick to the tank wall. To avoid this, try to handle the sheet so that it 
goes in the tank in an S-shape. This little disadvantage in handling is minor compared to the advantage 
that there will be no air bubbles at all under the film surface, as known from horizontal development 
trays. Moreover, the tank offers only a small liquid surface to the air, so that the destructive oxidization  
of the developer will be delayed. In addition the annoying process of decanting the liquids from and 
back into the storage containers can be omitted.
After exposure a short rinse is sufficient. In the fixer the film will mostly be clear after 30 seconds. It is  
good practice and gives better long term stability, though, to keep it in the fixer for double time. Rinsing 
after fixing is highly important. Finally, to dry the film, put it to the Dark Room wall and wipe the first  
side with a smooth fuzzle-free paper tissue. Remove the film, dry the wall, reverse the film and wipe the 
second side. Repeat the procedure with a fresh tissue. You may also profit from a hot air dryer. A well 
dried film looks fully transparent. Rests of opaque, bluish color indicate insufficient drying. The ambient 
humidity and the drying grade of the film will highly affect the film precision!
As mentioned, the developer will oxidize when in contact with air. It will take a brown color and cannot  
blacken the film sufficiently any more. 

Test:

 Expose a piece of film for 2 seconds to normal daylight. After max. 1 minute of development at 

ambient temperature the film must be entirely black opaque. If this is not the case the developer must  
be exchanged. If you use the tank lid and take care not to pollute the developer it will have a life time of  
approx. 6 months. For frequent use the developer may be replenished with concentrate that you add in 
portions. The life time of the fixer mostly depends on the throughput. The time needed to clear the film  
will be longer with increasing use. 

Attention

: The fixer contains silver and must be recycled! Safety data sheets for the developer and 

fixer concentrates are available. These are actually no dangerous goods for road transportation.

Software

Overview:

The CD contains the file 

SetupFilmstar.exe

. Please double click on this file and run the software install-

ation. The Filmstar-PLUS software will be installed in the directory C:\program files\Filmstar. In the 
Filmstar folder you will find plotter software 

Run-Filmstar.exe 

and these additional folders:

Convert Bitmap to FPF:

 BMP2Fpf.exe and BMP_Gray2Fpf.exe. With these programs you can convert 

high resolution Bitmaps into the plotter format FPF. For BMP2Fpf.exe you need monochrome files, 
BMP_Gray2Fpf.exe also processes gray-scale pictures.

Convert Gerber to FPF:

 Contains the program Gerber2Bitmap.exe. With the help of this program you 

can convert your vector based Gerber data into raster based Bitmap-files.

Drivers:

 contains the drivers for the plotter when running the plotter directly from the PC. Please install 

the file CDMxxxxx_Setup.exe (current version:CDM20824_Setup.exe) in this case. If you are going to 
transfer the data via USB-stick, you do not need to install any driver.

Inspect FPF:

 Contains the program „View_FPF.exe“. This program inspects your created FPF-files.

Machine parameters - import to Run_photo_USB2.exe:

  This folder contains the PHS-file with the 

machine configuration. Please import this file into the program „Run_photo_USB2.exe“.

Manual:

 Contains this manual.

Samples:

 Contains sample data for your first steps.

Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany

Tel.: +49 2292 / 9 28 28-0, Fax: +49 2292 / 9 28 28-29

, E-mail: [email protected]

Содержание FilmStar-PLUS

Страница 1: ...cs Windows routine for opening and saving of files higher resolutions in Gerber2Bitmap various cal ibration programs in Run_Filmstar 3 different plot speeds for either high precision or less time consumption Description The film is fixed on a rotating drum A highly focused red light laser diode is moving step wise alongside that drum driven by a precise stepper motor with worm and gear drive Of co...

Страница 2: ...m 0 19685 mil 2 Finest space between 2 lines 10 µm 0 01 mm 0 3937 mil 3 Finest space between 2 areas 18 µm 0 018 mm 0 70866 mil 4 Finest inverse spot diameter transparent point in black area 25 µm 0 025 mm 0 98425 mil Safety Regulations Carefully read this instructions and especially the safety regulations before using the unit Also pay heed to the safety data sheets of the photographic chemicals ...

Страница 3: ...processing temperature When handling chemicals wear personal protective equipment gowns gloves goggles The drum surface should be kept clean and dry To remove any remnants of the tape use a soft cloth moistened with a liquid detergent Do not use a spray The fixer contains silver and must be recycled Safety data sheets for the developer and fixer concen trates are available These are actually no da...

Страница 4: ...d 209 While the Filmstar PLUS plots you can setup the photochemicals in the cuvette 1 mix developer 2 parts water one part developer 2 mix fixer 2 parts water one part fixer 3 the middle chamber fill with water After plotting has finished switch off the plotter remove the film in Dark Room condition and develop a minute and fix a minute Then rinse the film thoroughly and dry The result of your fir...

Страница 5: ...main supply for the plotter and the safe light If you want to run the plotter directly from the PC then you need to establish a USB connection from the plotter inside of the Dark Room to the PC outside of the Dark Room We recommend vertical mounted tanks with cover for the chemical processing These need little in stallation footprint and the liquids have a small surface compared to their volume wh...

Страница 6: ...ording to the film thickness There is another white arrow on the lower part of the drum housing that you should use for lateral positioning of the film After you fixed the upper edge of the sheet turn the drum by hand and sweep over the sheet so it goes tightly on the drum It is important that the sheet edges are parallel to the drum axis and that the upper and the lower sheet corners are facing e...

Страница 7: ...plotting is completed or interrupted the drum stops to rotate and the laser head will return to its starting position Before you start a new plot please wait until the laser head has fully achieved its zero position on the left side of the drum Film Developing and Fixing In this chapter we assume that you are using the film and chemicals that we supplied and that you are treating the film in the D...

Страница 8: ... any more Test Expose a piece of film for 2 seconds to normal daylight After max 1 minute of development at ambient temperature the film must be entirely black opaque If this is not the case the developer must be exchanged If you use the tank lid and take care not to pollute the developer it will have a life time of approx 6 months For frequent use the developer may be replenished with concentrate...

Страница 9: ...m The plotting area shows the maximum film size that the plotter can handle Please set the value to what applies to your unit This is done in the menu Preference Plotting area In Preference Units you may set your preferred measuring unit metric inch A last but important setting that must be done only once is under P reference memory size Set this value according to the table below Computer RAM Set...

Страница 10: ...h values the film will be structured more fine and the file size increases however enormous Since today s computers do well with large file sizes we recommend to choose a rather high resolution and reduce the resolution in the plotting process Annotation Standard Gerber If you have no Extended Gerber files you need to specify the measuring unit and the zero suppression for each Gerber file This is...

Страница 11: ...pf is a simple converter that converts high resolution monochrome bitmaps into the FPF plotter format The bitmap format is univer sal but has the disadvantage that the files can be very large with a corresponding resolution For this reason we supply the converter Bit map2Fpf If your design program is not capable to pro duce Gerber files you can save your layout with the highest possible resolution...

Страница 12: ...iles zoom into the image with F5 in steps 10 11 14 16 20 25 33 50 100 and zoom out by pressing F6 You can adjust the viewing section with the scroll bars on the right and below or click in an area in the small preview win dow View_FPF also contains a measur ing function e g to compare the bit map dimensions with the original Gerber data First select an appropriate magni fication then move the curs...

Страница 13: ... the size of the software window To continue click on the triangular START button or press F5 In the next dialog please set the desired output resolution check the corresponding laser light intensity and chose whether you want to mirror or turn the image or make a negat ive plot The choice of plotting speed Slow Medium or Fast influ ences the drum speed and hence the plotting speed Depend ing on t...

Страница 14: ...hen the plot starts The screen displays a pro gress bar To prevent accidental exposure of the film the display shuts off after a few seconds To light the display again press the sil ver button Configuration When you install the software for the first time the configuration will contain default values To get proper layouts it is absolutely necessary to run the plotter with the machine specific para...

Страница 15: ... may measure the actual line spacing and enter the results into the columns Error on drum diameter and Drum lin earity As you will rarely need these micrometer range corrections we are not going more into details at this point If you need further assist ance please call our support We prefer the test grid which is generated with Tools Generate Test Grid to external produced test patterns because t...

Страница 16: ...claims We cannot accept subsequent claims from damage or destruction of workpieces worked on in the ma chine because we have no knowledge or control over the operating conditions at your site This is valid in a general manner also for requirements from damage to articles buildings and persons as well as the environment We do not warrant that the function of the machine will meet the customer s req...

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