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Photoplotter FilmStar-PLUS
Instructions to Use

Page 6 / 16

Test run

You will need some adhesive tape to mount the film 
on the drum. We suggest you use 20mm white paper 
tape   (painter's   utilities),   as   this   white   tape   can   be 
best seen in the Dark Room light and it can easily be 
cut off the roll by hand.
Enter the Dark Room, turn on the green safe light 
and make sure there is no extra light from outside 
dropping   in.   Open   Filmstar´s   lid.   You   will   see   the 
drum.  Turn it by hand until the white arrow on the 
drum faces the white arrow on the left of the drum 
housing. Take a sheet of film from its box and tape 
the upper end to the drum in a way that the tape sits 
about 5 mm on top over the arrow.
Since we only need a small strip for the first test plot, 
you can cut the film with a scissor or similar to strips of approx. 7 cm.
The emulsion side of the film must be facing the drum. Films coming on rolls 
are already wound accordingly. Under the green light, the emulsion side of the 
film normally looks gray, the top side is darker.
It is also possible to place the emulsion side (gray) to the other side (the laser  
diode). But be careful, in this case the correction factor for drum circumference 
changes, because the picture will now appear on the outer diameter of the film 
and not on the inner diameter of the film (= the diameter of the drum). If you 
want to plot with emulsion side outside, then you need to correct the drum dia-
meter in Run-Filmstar software according to the film thickness.
There is another white arrow on the lower part of the drum housing that you 
should use for lateral positioning of the film. After you fixed the upper edge of 
the sheet, turn the drum by hand and sweep over the sheet so it goes tightly 
on the drum. It is important that the sheet edges are parallel to the drum axis  
and that the upper and the lower sheet corners are facing each other, i. e. the  
film is not twisted, else the image will be distorted or the line edges will not be 
sharp. (Mounting films correctly will need some practice.)
In that state use adhesive tape to fix also the lower end of the film to the drum. 
Finally, it is very important that you turn the drum further to the starting position 
with the two white arrows in one line.
Close the lid and re-pack all film material into a safe box (!!). You can now 
turn on the plotter. The Laser LED will light up several times very shortly and 
you will hear some beeping noise. After that the LED light will be barely vis-
ible. When the exposure process has been started the LEDs will light up per-
manently.

Annotations

:

Films form different film supplier can have a different light sensitivities. In Ad-
dition the developing chemicals may differ. For that reason it is possible and  
necessary to adjust the intensity of the laser light depending on your personal 
working conditions as and in accordance to the desired resolution. To do so 
you can  plot  a so called  

lightbar

  either  directly from  the machine's  touch 

Bungard Elektronik GmbH & Co. KG, Rilkestraße 1, 51570 Windeck – Germany

Tel.: +49 2292 / 9 28 28-0, Fax: +49 2292 / 9 28 28-29

, E-mail: [email protected]

Resolution

Light intensity

Содержание FilmStar-PLUS

Страница 1: ...cs Windows routine for opening and saving of files higher resolutions in Gerber2Bitmap various cal ibration programs in Run_Filmstar 3 different plot speeds for either high precision or less time consumption Description The film is fixed on a rotating drum A highly focused red light laser diode is moving step wise alongside that drum driven by a precise stepper motor with worm and gear drive Of co...

Страница 2: ...m 0 19685 mil 2 Finest space between 2 lines 10 µm 0 01 mm 0 3937 mil 3 Finest space between 2 areas 18 µm 0 018 mm 0 70866 mil 4 Finest inverse spot diameter transparent point in black area 25 µm 0 025 mm 0 98425 mil Safety Regulations Carefully read this instructions and especially the safety regulations before using the unit Also pay heed to the safety data sheets of the photographic chemicals ...

Страница 3: ...processing temperature When handling chemicals wear personal protective equipment gowns gloves goggles The drum surface should be kept clean and dry To remove any remnants of the tape use a soft cloth moistened with a liquid detergent Do not use a spray The fixer contains silver and must be recycled Safety data sheets for the developer and fixer concen trates are available These are actually no da...

Страница 4: ...d 209 While the Filmstar PLUS plots you can setup the photochemicals in the cuvette 1 mix developer 2 parts water one part developer 2 mix fixer 2 parts water one part fixer 3 the middle chamber fill with water After plotting has finished switch off the plotter remove the film in Dark Room condition and develop a minute and fix a minute Then rinse the film thoroughly and dry The result of your fir...

Страница 5: ...main supply for the plotter and the safe light If you want to run the plotter directly from the PC then you need to establish a USB connection from the plotter inside of the Dark Room to the PC outside of the Dark Room We recommend vertical mounted tanks with cover for the chemical processing These need little in stallation footprint and the liquids have a small surface compared to their volume wh...

Страница 6: ...ording to the film thickness There is another white arrow on the lower part of the drum housing that you should use for lateral positioning of the film After you fixed the upper edge of the sheet turn the drum by hand and sweep over the sheet so it goes tightly on the drum It is important that the sheet edges are parallel to the drum axis and that the upper and the lower sheet corners are facing e...

Страница 7: ...plotting is completed or interrupted the drum stops to rotate and the laser head will return to its starting position Before you start a new plot please wait until the laser head has fully achieved its zero position on the left side of the drum Film Developing and Fixing In this chapter we assume that you are using the film and chemicals that we supplied and that you are treating the film in the D...

Страница 8: ... any more Test Expose a piece of film for 2 seconds to normal daylight After max 1 minute of development at ambient temperature the film must be entirely black opaque If this is not the case the developer must be exchanged If you use the tank lid and take care not to pollute the developer it will have a life time of approx 6 months For frequent use the developer may be replenished with concentrate...

Страница 9: ...m The plotting area shows the maximum film size that the plotter can handle Please set the value to what applies to your unit This is done in the menu Preference Plotting area In Preference Units you may set your preferred measuring unit metric inch A last but important setting that must be done only once is under P reference memory size Set this value according to the table below Computer RAM Set...

Страница 10: ...h values the film will be structured more fine and the file size increases however enormous Since today s computers do well with large file sizes we recommend to choose a rather high resolution and reduce the resolution in the plotting process Annotation Standard Gerber If you have no Extended Gerber files you need to specify the measuring unit and the zero suppression for each Gerber file This is...

Страница 11: ...pf is a simple converter that converts high resolution monochrome bitmaps into the FPF plotter format The bitmap format is univer sal but has the disadvantage that the files can be very large with a corresponding resolution For this reason we supply the converter Bit map2Fpf If your design program is not capable to pro duce Gerber files you can save your layout with the highest possible resolution...

Страница 12: ...iles zoom into the image with F5 in steps 10 11 14 16 20 25 33 50 100 and zoom out by pressing F6 You can adjust the viewing section with the scroll bars on the right and below or click in an area in the small preview win dow View_FPF also contains a measur ing function e g to compare the bit map dimensions with the original Gerber data First select an appropriate magni fication then move the curs...

Страница 13: ... the size of the software window To continue click on the triangular START button or press F5 In the next dialog please set the desired output resolution check the corresponding laser light intensity and chose whether you want to mirror or turn the image or make a negat ive plot The choice of plotting speed Slow Medium or Fast influ ences the drum speed and hence the plotting speed Depend ing on t...

Страница 14: ...hen the plot starts The screen displays a pro gress bar To prevent accidental exposure of the film the display shuts off after a few seconds To light the display again press the sil ver button Configuration When you install the software for the first time the configuration will contain default values To get proper layouts it is absolutely necessary to run the plotter with the machine specific para...

Страница 15: ... may measure the actual line spacing and enter the results into the columns Error on drum diameter and Drum lin earity As you will rarely need these micrometer range corrections we are not going more into details at this point If you need further assist ance please call our support We prefer the test grid which is generated with Tools Generate Test Grid to external produced test patterns because t...

Страница 16: ...claims We cannot accept subsequent claims from damage or destruction of workpieces worked on in the ma chine because we have no knowledge or control over the operating conditions at your site This is valid in a general manner also for requirements from damage to articles buildings and persons as well as the environment We do not warrant that the function of the machine will meet the customer s req...

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