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Bug-O Systems UNI-BUG II, Инструкция и каталог запасных частей

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8

ITEM QTY

PART NO.

DESCRIPTION

 *  1

1

BUG-1393

Volt Trap 120 VAC

 * 2

1

BUG-1415

Pilot Light 120 VAC

3

1

BUG-1550

Gear Motor (15O: 1)

4

1

BUG-1725

Precision Speed Control

5

1

BUG-1785

Handle

6

1

BUG-1854

Screw Block with Insert

7

2

BUG-1858

Soc Hd Shr Scr 5/16 x 1 1/4 x 1/4-20

8

2

BUG-1859

Bearing Spacer

9

1

BUG-1863

Idler Channel

10

1

BUG-1865

Bearing Block Assembly

11

1

BUG-1867

Bearing Block Guard

12

1

BUG-1869

Toggle Switch SPST On-Off

13

2

BUG-1888

Drive Roll

14

3

BUG-1889

Spacer .875 Dia x 1.375 Lg

15

2

BUG-1893

Retaining Ring 1/2" External

16

2

BUG-1895

Roller Bearing Assembly

17

2

BUG-1897

Sleeve

18

2

BUG-1898

Axle

19

4

BUG-1899

Washer 1 1/16 OD x 1/2 ID x 1/32 Thk

20

2

BUG-1988

Belleville Washer .323 ID x .709 OD

21

4

BUG-2012

Bearing

 * 22

1

BUG-2923

Circuit Breaker 0.7 A

23

1

BUG-2924

Reset Button Seal

24

4

BUG-5121

Stand Off

25

1

BUG-9103

Cord Grip

26

1

BUG-9444

Tool Kit

 * 27

1

BUG-9445

Power Cord 120 V

28

1

BUG-9486

Panel Connector, 2-T, M

29

1

BUG-9487

Cable Connector, 2-T, F

30

1

BUG-9621

Knob

 * 31

1

BUG-9675

Transformer 120 V

32

1

BUG-9677

Potentiometer

33

1

BUG-9884

On-Off Switch Plate

34

4

CON-1029

Washer 5/16 x .015 Thk

35

12

FAS-0114

Pan Hd Scr 6-32 x 3/8

36

7

FAS-0124

Pan Hd Scr 8-32 x 3/8

37

4

FAS-0204

Rnd Hd Sor 4-40 x 3/8

38

4

FAS-0357

Hex Hd Cap Scr 1/4-20 x 3/4

39

3

FAS-0359

Hex Hd Cap Scr 1/4-20 x 1”

40

2

FAS-0452

Set Scr 1/4-20 x 1/4

41

4

FAS-0525

Soc Hd Cap Scr 8-32 x 1/2

42

1

FAS-0957

Fit Hd Soc Scr 1/4-20 x 3/4

43

4

FAS-1305

Hex Nut 4-40

44

3

FAS-1320

Hex Nut 8-32

45

1

FAS-1445

Si Pan Hd Th Rolling 10-32 x 1/2

46

4

FAS-2824

Fit Hd Sit Scr 8-32 x 1 3/4

47

1

MUG-1192

Rotary Switch w/Knob, 4P, 3-Pos

48

1

UNI-1016

Cover

49

1

UNI-1017

Left Side Panel

50

1

UNI-1018

Right Side Panel

51

1

UNI-1021

Base Plate

52

2

UNI-1022

Slave Shaft

53

2

UNI-1023

Bearing 5/8 OD x 1/2 ID x 1/4 Thk

54

2

UNI-1024

Slave Pinion

55

1

UNI-1025

Pinion w/set screw

56

4

UNI-1028

Thrust Washer

57

2

UNI-1029

Shaft Spacer

58

1

UNI-1030

Tensioning Screw Assembly (includes items 62,63,64)

59

1

RPS-0117

Roll Pin 3/32 x 3/4

60

1

UNI-1031

1/2-13 Threaded Stud

61

1

UNI-1032

Knob

62

3

WAS-0221

#8 Internal Star Lockwasher

63

1

WAS-0230

#10 Washer

64

7

WAS-0240

1/4 SAE Washer

  * See Electrical Component Chart for 240 VAC and 42 VAC Part Numbers

PARTS LIST / UNI-1000 UNI-BUG II

17

UNI-BUG II WITH STITCH MODULE

UNI-BUG II w/Stitch Module
UNI-1550

120 VAC/50-60/1

UNI-1552

240 VAC/5O-60/1

UNI-1554

42 VAC/50-60/1

“Remote” Position

The UNI-1550 is a modification of the UNI-BUG II, that has been adapted

to connect to a Stitch Module on a remote pendant.

A rotary selector switch enables the Stitch Module, and transfers control

of the speed, travel times and weld contactor to the pendant. For safety
reasons, the Weld Contact Toggle Switch on the UNI-BUG must be set in
the “0” or OFF when using the UNI-BUG in the Remote mode, or the weld
contactor will not operate.

With the Stitch Module removed, the unit will function as a standard

UNI-BUG II. The “Remote” position of the Rotary Switch will be disabled.

Rotary Travel

Switch

Weld Contact
Toggle Switch

Содержание UNI-BUG II

Страница 1: ...our equipment identification information below for future reference This information can be found on your machine nameplate Model Number Serial Number Date of Purchase Whenever you request replacement parts or information on this equipment always supply the information you have recorded above LIT UBII IPM 0308 UNI BUG II THE UNIVERSAL BUG O INSTRUCTIONS AND PARTS MANUAL ...

Страница 2: ... injury may result 3 Verify the customer supplied power connections are made in accordance with all applicable local and national electrical safety codes If none exist use International Electric Code IEC 950 4 Never remove or bypass the equipment power cord ground Verity the equip ment is grounded in accordance with all applicable local and national electrical safety codes If none exist use lntern...

Страница 3: ...BUG II 10 EXPLODED VIEW PARTS LIST BUG 1875 UNI BUG CUTTING GROUP 11 EXPLODED VIEW PARTS LIST BUG 1856 UNI BUG WELDING GROUP 12 WIRING DIAGRAM ELECTRICAL COMPONENT CHART 13 EXPLODED VIEW PARTS LIST BUG 1795 COMPACT CORNER FOLLOWER 15 EXPLODED VIEW PARTS LIST UNI 1350 UNI BUG DUAL WELDING 14 UNI BUG II FOR DUAL WELDING RACKMOUNTING UNI 1019 GROUP 16 UNI BUG BULB FLAT WELDER 17 UNI BUG II WITH STITC...

Страница 4: ... allows for easy mounting and removal at any point along the workpiece The UNI BUG II can weld or cut both straight line and on an inner radius as small as 6 152 mm It will travel at speeds of 4 75 ipm 102 1905 mm min with a 50 lb 22 7 kg horizontal pulling capacity The UNI BUG II is designed to run on the edge of a bar or stiffener up to 2 50 8 mm thick as shown below Front and rear rollers suppo...

Страница 5: ... switch to ON 7 Turn on the weld contactor switch to begin welding FEATURES Support roller Idler screw knob to engage idler wheels Front motor drive wheel to move UNI BUG II Front idler wheel Bracket that holds idler wheels SET UP 20 WARRANTY FOR A PERIOD OF TWELVE 12 MONTHS FROM DELIVERY BUG O SYSTEMS WARRANTS TO THE ORIGINAL PURCHASER DOES NOT INCLUDE AUTHORIZED DISTRIBUTORS THAT A NEW MACHINE I...

Страница 6: ...oard Replace the card Failed speed Replace if visually appears damaged potentiometer Verify no loose or broken connec tions to the part Unit runs but erratic Poor input voltage Verify the machine power source is or poor speed control regulation stable and at the correct voltage Measure at the outlet Faulty control Unplug the machine from power card Verify there are no bad connections to the contro...

Страница 7: ...ght off and circuit Examine internally and rewire at breaker is tripped fault Burned out part Unplug the machine from power Examine internally and replace any part that looks burned up Other Can only be determined by factory or qualified repair person Does not run Indicator Bad connection Unplug the machine from power light on Examine internally and fix any broken connections Tighten terminal scre...

Страница 8: ... Fit Hd Soc Scr 1 4 20 x 3 4 43 4 FAS 1305 Hex Nut 4 40 44 3 FAS 1320 Hex Nut 8 32 45 1 FAS 1445 Si Pan Hd Th Rolling 10 32 x 1 2 46 4 FAS 2824 Fit Hd Sit Scr 8 32 x 1 3 4 47 1 MUG 1192 Rotary Switch w Knob 4P 3 Pos 48 1 UNI 1016 Cover 49 1 UNI 1017 Left Side Panel 50 1 UNI 1018 Right Side Panel 51 1 UNI 1021 Base Plate 52 2 UNI 1022 Slave Shaft 53 2 UNI 1023 Bearing 5 8 OD x 1 2 ID x 1 4 Thk 54 2...

Страница 9: ... 60 61 58 59 39 14 19 13 19 10 11 64 16 UNI BUGBULBFLATWELDER Dimensions of machine without torch mounts Torch mounts shown on earlier pages The UNI 1305 Bulb Flat Welder Adaptor Kit can be used with the standard UNI BUG for bulb flat welding Spacer Block For 280 to 430 mm UNI BUG Bulb Flat Welder will weld large bulb angles from 140 430 mm 7 62 194 mm 6 25 159 mm 10 50 267 mm 6 00 152 mm 2 00 51 ...

Страница 10: ...ING GROUP 8 2 7 4 1 3 6 9 5 15 EXPLODED VIEW PARTS LIST UNI 1350 UNI BUG DUAL WELDING GROUP Converts a standard UNI 1000 into a dual welder ITEM QTY PART NO DESCRIPTION 1 4 BUG 1853 Machined Rack 7 1 2 2 1 BUG 1881 Cable Anchor w Swivel Clamp 3 1 BUG 1891 Double Racker Mounting Angle includes 2 of item 4 4 4 FAS 0557 Soc Hd Cap Scr 1 4 20 x 3 4 5 2 BUG 2708 Clamp 6 2 BUG 5451 3 5 Rackholder 7 2 BU...

Страница 11: ... angle clamp block is attached allowing for an additional rackholder and 7 1 2 rack to be mounted vertically At the end of each vertical rack a swivel clamp assembly and torch clamp are added A cable anchor with swivel clamp is mounted to the front right side of the UNI BUG II to complete the set up UNI BUGIIFORDUALWELDING A UNI BUG II converted for dual welding using a UNI 1350 UNI BUG Dual Weldi...

Страница 12: ...BUG 2933 2A PC Power Cord BUG 9445 GOF 3115 BUG 9442 PL Pilot Light BUG 1415 BUG 1428 BUG 1427 T Transformer BUG 9675 GOF 3112 BUG 1466 VT Volt Trap BUG 1393 BUG 1563 BUG 1393 120 VAC PART NO 42 VAC PART NO 240 VAC PART NO UNI 1000 UNI 1002 UNI 1004 13 The UNI BUG II can be used for making fillet welds with the addition of a BUG 1795 Compact Corner Follower shown at right ITEM QTY PART NO DESCRIPT...

Страница 13: ...BUG 2933 2A PC Power Cord BUG 9445 GOF 3115 BUG 9442 PL Pilot Light BUG 1415 BUG 1428 BUG 1427 T Transformer BUG 9675 GOF 3112 BUG 1466 VT Volt Trap BUG 1393 BUG 1563 BUG 1393 120 VAC PART NO 42 VAC PART NO 240 VAC PART NO UNI 1000 UNI 1002 UNI 1004 13 The UNI BUG II can be used for making fillet welds with the addition of a BUG 1795 Compact Corner Follower shown at right ITEM QTY PART NO DESCRIPT...

Страница 14: ... angle clamp block is attached allowing for an additional rackholder and 7 1 2 rack to be mounted vertically At the end of each vertical rack a swivel clamp assembly and torch clamp are added A cable anchor with swivel clamp is mounted to the front right side of the UNI BUG II to complete the set up UNI BUGIIFORDUALWELDING A UNI BUG II converted for dual welding using a UNI 1350 UNI BUG Dual Weldi...

Страница 15: ...ING GROUP 8 2 7 4 1 3 6 9 5 15 EXPLODED VIEW PARTS LIST UNI 1350 UNI BUG DUAL WELDING GROUP Converts a standard UNI 1000 into a dual welder ITEM QTY PART NO DESCRIPTION 1 4 BUG 1853 Machined Rack 7 1 2 2 1 BUG 1881 Cable Anchor w Swivel Clamp 3 1 BUG 1891 Double Racker Mounting Angle includes 2 of item 4 4 4 FAS 0557 Soc Hd Cap Scr 1 4 20 x 3 4 5 2 BUG 2708 Clamp 6 2 BUG 5451 3 5 Rackholder 7 2 BU...

Страница 16: ... 60 61 58 59 39 14 19 13 19 10 11 64 16 UNI BUGBULBFLATWELDER Dimensions of machine without torch mounts Torch mounts shown on earlier pages The UNI 1305 Bulb Flat Welder Adaptor Kit can be used with the standard UNI BUG for bulb flat welding Spacer Block For 280 to 430 mm UNI BUG Bulb Flat Welder will weld large bulb angles from 140 430 mm 7 62 194 mm 6 25 159 mm 10 50 267 mm 6 00 152 mm 2 00 51 ...

Страница 17: ... Fit Hd Soc Scr 1 4 20 x 3 4 43 4 FAS 1305 Hex Nut 4 40 44 3 FAS 1320 Hex Nut 8 32 45 1 FAS 1445 Si Pan Hd Th Rolling 10 32 x 1 2 46 4 FAS 2824 Fit Hd Sit Scr 8 32 x 1 3 4 47 1 MUG 1192 Rotary Switch w Knob 4P 3 Pos 48 1 UNI 1016 Cover 49 1 UNI 1017 Left Side Panel 50 1 UNI 1018 Right Side Panel 51 1 UNI 1021 Base Plate 52 2 UNI 1022 Slave Shaft 53 2 UNI 1023 Bearing 5 8 OD x 1 2 ID x 1 4 Thk 54 2...

Страница 18: ...ght off and circuit Examine internally and rewire at breaker is tripped fault Burned out part Unplug the machine from power Examine internally and replace any part that looks burned up Other Can only be determined by factory or qualified repair person Does not run Indicator Bad connection Unplug the machine from power light on Examine internally and fix any broken connections Tighten terminal scre...

Страница 19: ...oard Replace the card Failed speed Replace if visually appears damaged potentiometer Verify no loose or broken connec tions to the part Unit runs but erratic Poor input voltage Verify the machine power source is or poor speed control regulation stable and at the correct voltage Measure at the outlet Faulty control Unplug the machine from power card Verify there are no bad connections to the contro...

Страница 20: ... switch to ON 7 Turn on the weld contactor switch to begin welding FEATURES Support roller Idler screw knob to engage idler wheels Front motor drive wheel to move UNI BUG II Front idler wheel Bracket that holds idler wheels SET UP 20 WARRANTY FOR A PERIOD OF TWELVE 12 MONTHS FROM DELIVERY BUG O SYSTEMS WARRANTS TO THE ORIGINAL PURCHASER DOES NOT INCLUDE AUTHORIZED DISTRIBUTORS THAT A NEW MACHINE I...

Страница 21: ... allows for easy mounting and removal at any point along the workpiece The UNI BUG II can weld or cut both straight line and on an inner radius as small as 6 152 mm It will travel at speeds of 4 75 ipm 102 1905 mm min with a 50 lb 22 7 kg horizontal pulling capacity The UNI BUG II is designed to run on the edge of a bar or stiffener up to 2 50 8 mm thick as shown below Front and rear rollers suppo...

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