background image

h.

Use a cable strap from the kit to bind the left side
hand grip wire, turn signal wire and handlebar
switch harness together.

i.

Route the

left side

switch wiring harness along the

same path as the original switch wires,

through

the opening in the headlight housing.

j.

Route the

left side

heated grip harness through

the same opening in the headlight housing.

k.

Continue routing the left side handlebar switch
wiring harness and heated grip harness along the
vehicle main wire harness to the connector location
beneath the headlight assembly.

1

3

2

4

is04647

Cable strap

1.

Second cable strap

2.

Heated grip wire

3.

Harness retainer (2)

4.

Figure 8. Bind Heated Grip Wire to Handlebar Switch

Harness (Ulysses Models)

13.

For Firebolt models:

Proceed to Step 14.

For Lightning

models:

Proceed to Step 18.

For Ulysses models:

Proceed to Step 23.

For 1125R models:

Proceed to

Step 28.

For 1125CR models:

Proceed to Step 33.

HEATED HAND GRIP WIRE CONNECTION,
FIREBOLT MODELS

1.

Proceed to the area under the fairing. See Figure 9. Refer
to the service manual, and follow the instructions to
connect the black four-way socket housing on the right
side handlebar switch assembly to vehicle harness pin
housing [22A] (1). If previously disconnected, connect
the black eight-way socket housing on the left side
handlebar switch assembly to vehicle harness pin
housing [24A].

1

5

4

3

2

is04685

Right side handlebar switch connector to
vehicle harness

1.

Auxiliary power connector on vehicle harness

2.

Auxiliary power connector on handlebar
switch harness

3.

Protective plug installed to handlebar switch
harness

4.

Heated grip to handlebar switch harness
connectors (2) tucked between headlights

5.

Figure 9. Connect Heated Grip and Handlebar Switch

Wiring (Firebolt Models)

2.

Locate the gray auxiliary power connector [160] (2) on
the main vehicle harness. Remove the protective plug,
and connect the gray pin housing (3) at the end of the
right side handlebar switch harness to socket housing
[160B]. Install the protective plug to the gray socket
housing (4) at the end of the right side handlebar switch
harness.

3.

Connect the two three-way heated hand grip wire pin
housings to the two socket housings at the end of the
right side handlebar switch harness. Tuck the two heated
grip wire connectors (5) up between the headlights.

4.

Obtain two cable straps from the kit, and secure the
bundle of wires and connectors beneath the dash.
Proceed to the

RETURN TO SERVICE

section.

HEATED HAND GRIP WIRE CONNECTION,
LIGHTNING MODELS

1.

Proceed to the area behind the windscreen. See Figure
10. 
Route the right side heated grip wire (1) and right
side handlebar switch harness (2) behind the turn signal
flasher (3) and out over the horn (4). Refer to the service
manual for instructions to connect the black four-way
socket housing on the right side handlebar switch
assembly to vehicle harness pin housing [22A]. If
previously disconnected, connect the black eight-way
socket housing on the left side handlebar switch
assembly to vehicle harness pin housing [24A].

-J04491

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Содержание N1050.1AK

Страница 1: ...rminal 2 For Firebolt models Fairing removal is not necessary in order to install this kit For Lightning models Remove the four screws and washers retaining the windscreen to the vehicle with a 1 8 inch hex key Set the screen and hardware aside for later assembly For Ulysses models For 1125R models For 1125CR models Using a T 30 TORX drive head remove the two button head screws and nylon washers f...

Страница 2: ...ndlebar aligning the holes inside the slots with the holes drilled in the handlebar in Step 3 Peel back the collar on the hand grip and insert one of the screws into each slot with the threads protruding through the hole in the grip and into the hole in the handlebar Fasten the screws into the holes in the handlebar using a T 20 TORX drive head Tighten to 1 6 1 8 N m 14 16 in lbs 5 Refer to the se...

Страница 3: ... 9 See Figure 2 Locate the mark 1 on the right side hand grip wire and align it with the inboard edge 2 of the handlebar switch This will allow sufficient slack in the wire to prevent binding of the wire during throttle operation For Lightning and Ulysses models Use a cable strap 3 from the kit to bind the right side hand grip wire to the throttle and idle cables just inboard of the throttle cable...

Страница 4: ...r switch harness and clutch interlock switch harness together See Figure 4 Use a second cable strap 3 to bind the heated hand grip wire handlebar switch harness and interlock switch harness to the upper fork clamp 2 For Lightning models Use a cable strap from the kit to bind the left side hand grip wire handlebar switch harness and clutch interlock switch harness to the handlebar close to the swit...

Страница 5: ...ehicle harness 1 Auxiliary power connector on vehicle harness 2 Auxiliary power connector on handlebar switch harness 3 Protective plug installed to handlebar switch harness 4 Heated grip to handlebar switch harness connectors 2 tucked between headlights 5 Figure 9 Connect Heated Grip and Handlebar Switch Wiring Firebolt Models 2 Locate the gray auxiliary power connector 160 2 on the main vehicle ...

Страница 6: ... from the horn Proceed to the FINAL ASSEMBLY section HEATED HAND GRIP WIRE CONNECTION ULYSSES MODELS 1 Proceed to the area under the flyscreen On the right throttle control side See Figure 11 Obtain a cable strap 1 from the kit and attach the new right side handlebar switch harness 2 and heated hand grip wire 3 in the same manner as the strap removed in HAND GRIP REMOVAL Step 3 On the left clutch ...

Страница 7: ...BLY section 1 2 is04651 Auxiliary power connectors 1 Heated grip connectors on right side switch harness 2 Figure 14 Heated Grip Connections to Auxiliary Power Ulysses Models is04652 Figure 15 Secure Wiring to Dash Ulysses Models HEATED HAND GRIP WIRE CONNECTION 1125R MODELS 1 Proceed to the area under the headlights See Figure 17 Obtain the fir tree type anchored cable strap 7 from the kit Instal...

Страница 8: ...7 4 1 N m 24 36 in lbs c Position the fairing assembly onto the fairing support Loosely fasten the fairing to the lower part of the fairing bracket with the two button head screws and nylon washers removed earlier d Obtain one of the mirror turn signal assemblies removed earlier Feed the turn signal wire harness through the middle hole in the upper part of the fairing and down the inside of the fa...

Страница 9: ...llow the instructions to adjust the throttle and idle cables SERVICE PARTS Table 1 Service Parts Table Part Number Description Quantity Item N0050 5AA Hand grip heated left side 1 N0051 5AA Hand grip throttle grip heated right side 2 N0158 5AA Handlebar control assembly right side 3 C2031 1AK Drilling fixture kit includes cone point set screw 4 70345 84 Retainer wire harness 4 5 Y0303 2B Cable str...

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