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Right side heated hand grip wire

1.

Right side handlebar switch harness

2.

Turn signal flasher

3.

Horn

4.

Instrument cluster connector

5.

Auxiliary power connector [160]

6.

Figure 10. Connect Heated Grip and Handlebar Switch

Wiring (Lightning Models)

2.

Route the

left side

heated grip wire and one heated

hand grip wire from the right side switch wire harness
(2) behind the instrument cluster connector (5) under the
center dash casting. Connect the grip wire three-way pin
housing to the socket housing at the end of the switch
harness. Connect the right side heated hand grip wire
pin housing to the remaining three-way socket housing
at the end of the right side handlebar switch harness.

3.

Locate the gray auxiliary power connector [160] (6) on
the main vehicle harness. Remove the protective plug,
and connect the gray pin housing at the end of the right
side handlebar switch harness to socket housing [160B].
Install the protective plug to the gray socket housing at
the end of the right side handlebar switch harness.

NOTE

Do not allow the wiring to rest on the horn. Horn volume and
tone quality will be affected.

4.

Tuck the two heated hand grip wire connectors behind
the turn signal flasher (3).

5.

Obtain a cable strap from the kit, and loop it around the
turn signal flasher mount to capture the bundle of wires
and connectors beneath, and secure them to the mount,
holding them away from the horn. Proceed to the

FINAL

ASSEMBLY

section.

HEATED HAND GRIP WIRE CONNECTION,
ULYSSES MODELS

1.

Proceed to the area under the flyscreen.

On the right

(throttle control) side:

See Figure 11. Obtain a cable

strap (1) from the kit, and attach the

new

right side

handlebar switch harness (2) and heated hand grip wire
(3) in the same manner as the strap removed in HAND
GRIP REMOVAL, Step 3.

On the left (clutch control)

side:

See Figure 12. Obtain a cable strap from the kit,

and attach the heated hand grip wire to the left side
handlebar switch harness in the location shown.

3

1

2

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Cable strap

1.

Right side handlebar switch harness

2.

Right side heated hand grip wire

3.

Figure 11. Bind Right Side Harness and Wire (Ulysses

Models)

is04649

Figure 12. Bind Left Side Harness and Wire (Ulysses

Models)

2.

Refer to the service manual for instructions to connect
the black four-way socket housing on the right side
handlebar switch assembly to vehicle harness pin
housing [22A]. If previously disconnected, connect the
black eight-way socket housing on the left side handlebar
switch assembly to vehicle harness pin housing [24A].

3.

See Figure 13. Route the

left side

heated grip wire and

one heated hand grip wire from the right side switch wire
harness (1) behind the instrument cluster connector (4)
attached to the center dash casting. Connect the
three-way pin housing on the grip wire (3) to the socket
housing at the end of the switch harness. Connect the
right side heated hand grip wire pin housing (3) to the
remaining three-way socket housing at the end of the
right side handlebar switch harness.

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-J04491

Содержание N1050.1AK

Страница 1: ...rminal 2 For Firebolt models Fairing removal is not necessary in order to install this kit For Lightning models Remove the four screws and washers retaining the windscreen to the vehicle with a 1 8 inch hex key Set the screen and hardware aside for later assembly For Ulysses models For 1125R models For 1125CR models Using a T 30 TORX drive head remove the two button head screws and nylon washers f...

Страница 2: ...ndlebar aligning the holes inside the slots with the holes drilled in the handlebar in Step 3 Peel back the collar on the hand grip and insert one of the screws into each slot with the threads protruding through the hole in the grip and into the hole in the handlebar Fasten the screws into the holes in the handlebar using a T 20 TORX drive head Tighten to 1 6 1 8 N m 14 16 in lbs 5 Refer to the se...

Страница 3: ... 9 See Figure 2 Locate the mark 1 on the right side hand grip wire and align it with the inboard edge 2 of the handlebar switch This will allow sufficient slack in the wire to prevent binding of the wire during throttle operation For Lightning and Ulysses models Use a cable strap 3 from the kit to bind the right side hand grip wire to the throttle and idle cables just inboard of the throttle cable...

Страница 4: ...r switch harness and clutch interlock switch harness together See Figure 4 Use a second cable strap 3 to bind the heated hand grip wire handlebar switch harness and interlock switch harness to the upper fork clamp 2 For Lightning models Use a cable strap from the kit to bind the left side hand grip wire handlebar switch harness and clutch interlock switch harness to the handlebar close to the swit...

Страница 5: ...ehicle harness 1 Auxiliary power connector on vehicle harness 2 Auxiliary power connector on handlebar switch harness 3 Protective plug installed to handlebar switch harness 4 Heated grip to handlebar switch harness connectors 2 tucked between headlights 5 Figure 9 Connect Heated Grip and Handlebar Switch Wiring Firebolt Models 2 Locate the gray auxiliary power connector 160 2 on the main vehicle ...

Страница 6: ... from the horn Proceed to the FINAL ASSEMBLY section HEATED HAND GRIP WIRE CONNECTION ULYSSES MODELS 1 Proceed to the area under the flyscreen On the right throttle control side See Figure 11 Obtain a cable strap 1 from the kit and attach the new right side handlebar switch harness 2 and heated hand grip wire 3 in the same manner as the strap removed in HAND GRIP REMOVAL Step 3 On the left clutch ...

Страница 7: ...BLY section 1 2 is04651 Auxiliary power connectors 1 Heated grip connectors on right side switch harness 2 Figure 14 Heated Grip Connections to Auxiliary Power Ulysses Models is04652 Figure 15 Secure Wiring to Dash Ulysses Models HEATED HAND GRIP WIRE CONNECTION 1125R MODELS 1 Proceed to the area under the headlights See Figure 17 Obtain the fir tree type anchored cable strap 7 from the kit Instal...

Страница 8: ...7 4 1 N m 24 36 in lbs c Position the fairing assembly onto the fairing support Loosely fasten the fairing to the lower part of the fairing bracket with the two button head screws and nylon washers removed earlier d Obtain one of the mirror turn signal assemblies removed earlier Feed the turn signal wire harness through the middle hole in the upper part of the fairing and down the inside of the fa...

Страница 9: ...llow the instructions to adjust the throttle and idle cables SERVICE PARTS Table 1 Service Parts Table Part Number Description Quantity Item N0050 5AA Hand grip heated left side 1 N0051 5AA Hand grip throttle grip heated right side 2 N0158 5AA Handlebar control assembly right side 3 C2031 1AK Drilling fixture kit includes cone point set screw 4 70345 84 Retainer wire harness 4 5 Y0303 2B Cable str...

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