background image

11.

For Firebolt models:

See Figure 4. Use a second cable

strap (1) to bind the right side heated hand grip wire,
handlebar switch harness and brake switch harness to
the upper fork clamp (2).

For Lightning models:

Use a

second cable strap to bind the right side heated hand
grip wire, handlebar switch harness and brake switch
harness together

behind

the upper fork clamp. DO NOT

bind the wires

to

the upper fork clamp.

For Ulysses

models:

See Figure 5. Use a second cable strap (2) to

bind the right side heated hand grip wire to the handlebar
switch harness and brake switch harness (3) at the
(lower) mark made on the handlebar switch harness in
Step 5.

For 1125R models:

See Figure 6. Hook the right

side heated hand grip wire, handlebar switch harness
and brake switch harness into the wire guide under the
right side of the upper fork clamp.

For ALL models:

Test

the throttle operation to verify that there is NO contact
between the hand grip wire and any part of the vehicle.

2

3

1

is04645

Wire previously strapped to cables

1.

Strap wire to brake and control harnesses at
this location

2.

Brake and hand control harnesses

3.

Figure 5. Bind Heated Grip Wire to Brake and Handlebar

Switch Harnesses (Ulysses Models)

is04883

Figure 6. Hook Wiring to Wire Guide (1125R Models)

2

1

is04646

Mark on left-side hand grip wire

1.

Inboard edge of handlebar switch

2.

Figure 7. Align Mark with Edge of Switch (Ulysses Model

Shown)

12. See Figure 7. Locate the mark (1) on the left side hand

grip wire, and align it with the inboard edge (2) of the
handlebar switch.

For Firebolt models:

Use a cable

strap from the kit to bind the left side hand grip wire,
handlebar switch harness and clutch interlock switch
harness together. See Figure 4. Use a second cable
strap (3) to bind the heated hand grip wire, handlebar
switch harness and interlock switch harness to the upper
fork clamp (2).

For Lightning models:

Use a cable strap

from the kit to bind the left side hand grip wire, handlebar
switch harness and clutch interlock switch harness to
the handlebar, close to the switch assembly. Use a
second cable strap to bind the heated hand grip wire,
handlebar switch harness and interlock switch harness
to the handlebar, close to the upper fork clamp. DO NOT
bind the wires

to

the upper fork clamp.

For Ulysses

models: For 1125R models:For 1125CR models:

a.

See Figure 8. Use two cable straps (1 and 2) from
the kit to bind the left side hand grip wire (3) to the
handlebar switch harness and clutch interlock
switch harness on either side of the harness
retainers (4).

b.

If the prongs on any of the harness retainers were
broken during disassembly, replace them with the

new

harness retainers from the kit. Press the

harness retainers into the holes in the left and right
sides of the handlebar.

c.

Use a cable strap from the kit to bind the left side
hand grip wire and handlebar switch harness
together.

d.

Hook the left side heated hand grip wire, handlebar
switch harness and clutch interlock switch harness
into the wire guide under the left side of the upper
fork clamp.

e.

Route the

left side

switch wiring harness along the

same path as the original switch wires,

through

the opening in the fairing support bracket.

f.

Route the

left side

heated grip harness through

the same opening in the fairing support bracket.

g.

Continue routing the left side handlebar switch
wiring harness and heated grip harness along the
vehicle main wire harness to the connector location
beneath the headlight assembly.

4 / 9

-J04491

Содержание N1050.1AK

Страница 1: ...rminal 2 For Firebolt models Fairing removal is not necessary in order to install this kit For Lightning models Remove the four screws and washers retaining the windscreen to the vehicle with a 1 8 inch hex key Set the screen and hardware aside for later assembly For Ulysses models For 1125R models For 1125CR models Using a T 30 TORX drive head remove the two button head screws and nylon washers f...

Страница 2: ...ndlebar aligning the holes inside the slots with the holes drilled in the handlebar in Step 3 Peel back the collar on the hand grip and insert one of the screws into each slot with the threads protruding through the hole in the grip and into the hole in the handlebar Fasten the screws into the holes in the handlebar using a T 20 TORX drive head Tighten to 1 6 1 8 N m 14 16 in lbs 5 Refer to the se...

Страница 3: ... 9 See Figure 2 Locate the mark 1 on the right side hand grip wire and align it with the inboard edge 2 of the handlebar switch This will allow sufficient slack in the wire to prevent binding of the wire during throttle operation For Lightning and Ulysses models Use a cable strap 3 from the kit to bind the right side hand grip wire to the throttle and idle cables just inboard of the throttle cable...

Страница 4: ...r switch harness and clutch interlock switch harness together See Figure 4 Use a second cable strap 3 to bind the heated hand grip wire handlebar switch harness and interlock switch harness to the upper fork clamp 2 For Lightning models Use a cable strap from the kit to bind the left side hand grip wire handlebar switch harness and clutch interlock switch harness to the handlebar close to the swit...

Страница 5: ...ehicle harness 1 Auxiliary power connector on vehicle harness 2 Auxiliary power connector on handlebar switch harness 3 Protective plug installed to handlebar switch harness 4 Heated grip to handlebar switch harness connectors 2 tucked between headlights 5 Figure 9 Connect Heated Grip and Handlebar Switch Wiring Firebolt Models 2 Locate the gray auxiliary power connector 160 2 on the main vehicle ...

Страница 6: ... from the horn Proceed to the FINAL ASSEMBLY section HEATED HAND GRIP WIRE CONNECTION ULYSSES MODELS 1 Proceed to the area under the flyscreen On the right throttle control side See Figure 11 Obtain a cable strap 1 from the kit and attach the new right side handlebar switch harness 2 and heated hand grip wire 3 in the same manner as the strap removed in HAND GRIP REMOVAL Step 3 On the left clutch ...

Страница 7: ...BLY section 1 2 is04651 Auxiliary power connectors 1 Heated grip connectors on right side switch harness 2 Figure 14 Heated Grip Connections to Auxiliary Power Ulysses Models is04652 Figure 15 Secure Wiring to Dash Ulysses Models HEATED HAND GRIP WIRE CONNECTION 1125R MODELS 1 Proceed to the area under the headlights See Figure 17 Obtain the fir tree type anchored cable strap 7 from the kit Instal...

Страница 8: ...7 4 1 N m 24 36 in lbs c Position the fairing assembly onto the fairing support Loosely fasten the fairing to the lower part of the fairing bracket with the two button head screws and nylon washers removed earlier d Obtain one of the mirror turn signal assemblies removed earlier Feed the turn signal wire harness through the middle hole in the upper part of the fairing and down the inside of the fa...

Страница 9: ...llow the instructions to adjust the throttle and idle cables SERVICE PARTS Table 1 Service Parts Table Part Number Description Quantity Item N0050 5AA Hand grip heated left side 1 N0051 5AA Hand grip throttle grip heated right side 2 N0158 5AA Handlebar control assembly right side 3 C2031 1AK Drilling fixture kit includes cone point set screw 4 70345 84 Retainer wire harness 4 5 Y0303 2B Cable str...

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