background image

g.

Route the

right side

switch wiring harness along

the same path as the original switch wires,

outside

the opening between the frame and the fairing
support bracket.

h.

Route

both

heated grip harnesses

through

the

opening between the frame and the fairing support
bracket. Continue routing the right side handlebar
switch wiring harness and both heated grip
harnesses along the vehicle main wire harness to
the connector location behind the headlight
assembly.

i.

Route the

right side

switch wiring harness along

the same path as the original switch wires,

through

the opening in the fairing support bracket.

j.

Route the

right side

heated grip harness through

the same opening in the fairing support bracket.

k.

Continue routing the right side handlebar switch
wiring harness and heated grip harness along the
vehicle main wire harness to the connector location
beneath the headlight assembly.

l.

Route the

right side

switch wiring harness along

the same path as the original switch wires,

through

the opening in the headlight housing.

m.

Route the

right side

heated grip harness through

the same opening in the headlight housing.

NOTE

For ALL models:

A "hanging loop" of excess wire is

important to maintain continued function of the right side
heated hand grip as it is subjected to throttle operation.

n.

Continue routing the right side handlebar switch
wiring harness and heated grip harness along the
vehicle main wire harness to the connector location
beneath the headlight assembly.

9.

See Figure 2. Locate the mark (1) on the right side hand
grip wire, and align it with the inboard edge (2) of the
handlebar switch. This will allow sufficient slack in the
wire to prevent binding of the wire during throttle
operation.

For Lightning and Ulysses models:

Use a

cable strap (3) from the kit to bind the right side hand
grip wire to the throttle and idle cables just inboard of the
throttle cable adjusters, as shown.

For Firebolt and

1125R models:

Use a cable strap (3) from the kit to

bind the right side hand grip wire to the handlebar switch
harness, as shown in Figure 3.

For 1125CR models:

Use a cable strap (3) from the kit to bind the right side
hand grip wire to the handlebar switch harness and turn
signal wire, similar to Figure 3, which shows the 1125R
model.

2

3

1

is04644

Mark on right side hand grip wire

1.

Inboard edge of handlebar switch

2.

Strap wire to cables at this location

3.

Figure 2. Bind Heated Grip Wire to Throttle and Idle

Cables (Ulysses Model Shown)

is04882

Figure 3. Bind Heated Grip Wire to Handlebar Switch

Harness (1125R Model Shown)

10. With the first cable strap installed, rotate the right side

hand grip to make sure the wire does not touch any part
of the hand control. If the wire DOES touch the hand
control at any point, increase the size of the loop as
needed to prevent contact during throttle operation.

3

2

1

is04684

Strap right side wiring to upper fork clamp

1.

Upper fork clamp

2.

Strap left side wiring to upper fork clamp

3.

Figure 4. Bind Wiring to Upper Fork Clamp (Firebolt

Models)

NOTE

A "hanging loop" of excess wire on the left side grip is used
to prevent kinking of the wire and provide a balanced
appearance to the right side.

-J04491

3 / 9

Содержание N1050.1AK

Страница 1: ...rminal 2 For Firebolt models Fairing removal is not necessary in order to install this kit For Lightning models Remove the four screws and washers retaining the windscreen to the vehicle with a 1 8 inch hex key Set the screen and hardware aside for later assembly For Ulysses models For 1125R models For 1125CR models Using a T 30 TORX drive head remove the two button head screws and nylon washers f...

Страница 2: ...ndlebar aligning the holes inside the slots with the holes drilled in the handlebar in Step 3 Peel back the collar on the hand grip and insert one of the screws into each slot with the threads protruding through the hole in the grip and into the hole in the handlebar Fasten the screws into the holes in the handlebar using a T 20 TORX drive head Tighten to 1 6 1 8 N m 14 16 in lbs 5 Refer to the se...

Страница 3: ... 9 See Figure 2 Locate the mark 1 on the right side hand grip wire and align it with the inboard edge 2 of the handlebar switch This will allow sufficient slack in the wire to prevent binding of the wire during throttle operation For Lightning and Ulysses models Use a cable strap 3 from the kit to bind the right side hand grip wire to the throttle and idle cables just inboard of the throttle cable...

Страница 4: ...r switch harness and clutch interlock switch harness together See Figure 4 Use a second cable strap 3 to bind the heated hand grip wire handlebar switch harness and interlock switch harness to the upper fork clamp 2 For Lightning models Use a cable strap from the kit to bind the left side hand grip wire handlebar switch harness and clutch interlock switch harness to the handlebar close to the swit...

Страница 5: ...ehicle harness 1 Auxiliary power connector on vehicle harness 2 Auxiliary power connector on handlebar switch harness 3 Protective plug installed to handlebar switch harness 4 Heated grip to handlebar switch harness connectors 2 tucked between headlights 5 Figure 9 Connect Heated Grip and Handlebar Switch Wiring Firebolt Models 2 Locate the gray auxiliary power connector 160 2 on the main vehicle ...

Страница 6: ... from the horn Proceed to the FINAL ASSEMBLY section HEATED HAND GRIP WIRE CONNECTION ULYSSES MODELS 1 Proceed to the area under the flyscreen On the right throttle control side See Figure 11 Obtain a cable strap 1 from the kit and attach the new right side handlebar switch harness 2 and heated hand grip wire 3 in the same manner as the strap removed in HAND GRIP REMOVAL Step 3 On the left clutch ...

Страница 7: ...BLY section 1 2 is04651 Auxiliary power connectors 1 Heated grip connectors on right side switch harness 2 Figure 14 Heated Grip Connections to Auxiliary Power Ulysses Models is04652 Figure 15 Secure Wiring to Dash Ulysses Models HEATED HAND GRIP WIRE CONNECTION 1125R MODELS 1 Proceed to the area under the headlights See Figure 17 Obtain the fir tree type anchored cable strap 7 from the kit Instal...

Страница 8: ...7 4 1 N m 24 36 in lbs c Position the fairing assembly onto the fairing support Loosely fasten the fairing to the lower part of the fairing bracket with the two button head screws and nylon washers removed earlier d Obtain one of the mirror turn signal assemblies removed earlier Feed the turn signal wire harness through the middle hole in the upper part of the fairing and down the inside of the fa...

Страница 9: ...llow the instructions to adjust the throttle and idle cables SERVICE PARTS Table 1 Service Parts Table Part Number Description Quantity Item N0050 5AA Hand grip heated left side 1 N0051 5AA Hand grip throttle grip heated right side 2 N0158 5AA Handlebar control assembly right side 3 C2031 1AK Drilling fixture kit includes cone point set screw 4 70345 84 Retainer wire harness 4 5 Y0303 2B Cable str...

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