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4.

Turn the ignition/headlamp key switch to ON, but do not
start the motorcycle. Test each handlebar switch for
proper operation. Test for proper headlamp, turn signal,
tail lamp and stop lamp operation. Turn the handlebar
to the left and right steering stops, testing the handlebar
control functions at each stop.

5.

Turn the throttle and idle cable adjusters in the direction
that will shorten the cable housings. See the service
manual, and follow the instructions to adjust the throttle
and idle cables.

SERVICE PARTS

Table 1. Service Parts Table

Part Number

Description (Quantity)

Item

N0050.5AA

Hand grip, heated (left side)

1

N0051.5AA

Hand grip (throttle grip), heated (right side)

2

N0158.5AA

Handlebar control assembly, right side

3

C2031.1AK

Drilling fixture kit (includes cone-point set screw)

4

70345-84

Retainer, wire harness (4)

5

Y0303.2B

Cable strap, straight (7)

6

10177

Cable strap, anchored ("fir tree" type)

7

CA0044.3AK

Screw, self-tapping (2)

8

Not sold separately

Drill bit, high-speed, 9/64 inch (not shown)

9

6

5

2

7

1

3

4

8

is04608

Figure 17. Service Parts, Heated Hand Grip Kit

-J04491

9 / 9

Содержание N1050.1AK

Страница 1: ...rminal 2 For Firebolt models Fairing removal is not necessary in order to install this kit For Lightning models Remove the four screws and washers retaining the windscreen to the vehicle with a 1 8 inch hex key Set the screen and hardware aside for later assembly For Ulysses models For 1125R models For 1125CR models Using a T 30 TORX drive head remove the two button head screws and nylon washers f...

Страница 2: ...ndlebar aligning the holes inside the slots with the holes drilled in the handlebar in Step 3 Peel back the collar on the hand grip and insert one of the screws into each slot with the threads protruding through the hole in the grip and into the hole in the handlebar Fasten the screws into the holes in the handlebar using a T 20 TORX drive head Tighten to 1 6 1 8 N m 14 16 in lbs 5 Refer to the se...

Страница 3: ... 9 See Figure 2 Locate the mark 1 on the right side hand grip wire and align it with the inboard edge 2 of the handlebar switch This will allow sufficient slack in the wire to prevent binding of the wire during throttle operation For Lightning and Ulysses models Use a cable strap 3 from the kit to bind the right side hand grip wire to the throttle and idle cables just inboard of the throttle cable...

Страница 4: ...r switch harness and clutch interlock switch harness together See Figure 4 Use a second cable strap 3 to bind the heated hand grip wire handlebar switch harness and interlock switch harness to the upper fork clamp 2 For Lightning models Use a cable strap from the kit to bind the left side hand grip wire handlebar switch harness and clutch interlock switch harness to the handlebar close to the swit...

Страница 5: ...ehicle harness 1 Auxiliary power connector on vehicle harness 2 Auxiliary power connector on handlebar switch harness 3 Protective plug installed to handlebar switch harness 4 Heated grip to handlebar switch harness connectors 2 tucked between headlights 5 Figure 9 Connect Heated Grip and Handlebar Switch Wiring Firebolt Models 2 Locate the gray auxiliary power connector 160 2 on the main vehicle ...

Страница 6: ... from the horn Proceed to the FINAL ASSEMBLY section HEATED HAND GRIP WIRE CONNECTION ULYSSES MODELS 1 Proceed to the area under the flyscreen On the right throttle control side See Figure 11 Obtain a cable strap 1 from the kit and attach the new right side handlebar switch harness 2 and heated hand grip wire 3 in the same manner as the strap removed in HAND GRIP REMOVAL Step 3 On the left clutch ...

Страница 7: ...BLY section 1 2 is04651 Auxiliary power connectors 1 Heated grip connectors on right side switch harness 2 Figure 14 Heated Grip Connections to Auxiliary Power Ulysses Models is04652 Figure 15 Secure Wiring to Dash Ulysses Models HEATED HAND GRIP WIRE CONNECTION 1125R MODELS 1 Proceed to the area under the headlights See Figure 17 Obtain the fir tree type anchored cable strap 7 from the kit Instal...

Страница 8: ...7 4 1 N m 24 36 in lbs c Position the fairing assembly onto the fairing support Loosely fasten the fairing to the lower part of the fairing bracket with the two button head screws and nylon washers removed earlier d Obtain one of the mirror turn signal assemblies removed earlier Feed the turn signal wire harness through the middle hole in the upper part of the fairing and down the inside of the fa...

Страница 9: ...llow the instructions to adjust the throttle and idle cables SERVICE PARTS Table 1 Service Parts Table Part Number Description Quantity Item N0050 5AA Hand grip heated left side 1 N0051 5AA Hand grip throttle grip heated right side 2 N0158 5AA Handlebar control assembly right side 3 C2031 1AK Drilling fixture kit includes cone point set screw 4 70345 84 Retainer wire harness 4 5 Y0303 2B Cable str...

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