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5

 

Boiler installation

Logano G234X – 6 720 811 233 (2017/02)

12

5.4

Fuel gas supply connection

5.4.1

Installing gas feed

For details of the required gas pipe diameter, refer to Tab. 7 and Tab. 8 
on page 12. Make absolutely sure that the pipe fittings have the correct 
thread size.

▶ Install a sediment trap at the inlet where the gas supply pipe connects 

to the boiler.

Fig. 11   Gas valve pipe connection

[1]

Gas supply

[2]

Manual shutoff valve

[3]

Sediment trap

[4]

Unions on the gas supply line (on site)

Heed the following points for connecting the fuel supply:
▶ Work on gas components may be carried out only by 

qualified and authorized personnel.

▶ Observe the local regulations or else the requirements 

the National Fuel Gas Code, ANSI Z 223.1 when 
connecting the gas supply. In Canada, the 
requirements of CAN/CSA-B.149.1 and 2, Installation 
Guidelines, must be observed.

▶ A manual shutoff valve must be installed outside the 

boiler casing if required by the local code. We 
recommend installing a manual shutoff valve in the 
main gas pipe to the boiler.

▶ The gas pipes must be fastened outside the boiler.

The gas supply pipe is designed for a gas connection on 
the right side. For conversion to a left-side gas 
connection, see Section 5.1.
To prevent strain on the gas valves, extensions of the gas 
supply line must be supported.

1

2

3

4

6 720 806 028-07.1T

Pipe length

Flow rate

1)

  [ft

3

/h] (1 ft

3

/h = 28.3 l/h)

1) Maximum flow rate in cu ft/hr [ft3/h] based on a gas specific gravity of 0.60 and a gas pressure of 0.5 psi (34.5 mbar) or less and a pressure drop equivalent to a water column 

of 0.3 inches (7.6 mm).

[foot] (1 foot = 0.3 m)

1"

1¼ "

1½ "

2"

2½ "

10

520

1060

1600

3050

4800

20

350

730

1100

2100

3300

30

285

590

890

1650

2700

40

245

500

760

1450

2300

50

215

440

670

1270

2000

75

175

360

545

1020

1650

100

160

305

480

870

1400

150

120

250

380

710

1130

Table 7   Gas pipe supply volume 

Equivalent lengths for pipe fittings [feet] (1 foot = 0.3 m)

Iron pipe nominal diameter

Pipe fitting type

[inch]

90 °  elbow

T-piece

Shutoff valve

Gas shutoff

1

3

5

0.6

1.60

1¼ 

4

6

0.8

2.15

1½ 5

7

1.0

2.50

2

7

10

1.3

3.00

2½ 8

12

1.6

3.50

Table 8   Equivalent lengths for pipe fittings 

Содержание G234X/38

Страница 1: ...em is carried out by an unqualified person this may result in a fatal injury or property damage Follow the instructions in this installation and maintenance manual exactly If you require assistance or...

Страница 2: ...ting the flue connector 14 5 7 1 Check openings for combustion air supply and venting 14 5 7 2 Requirements for connection to chimneys or flue gas systems 15 5 7 3 Installing the flue pipe 16 5 7 4 Co...

Страница 3: ...is not be fitted with a barometric damper or a thermally controlled vent damper downstream of the flue connector Do not tamper with remove or attempt to repair the flue gas shutoff switch When replac...

Страница 4: ...ns or repairs 2 Product Description This installation and maintenance manual contains important information for the safe and correct installation initial commissioning and maintenance of this boiler T...

Страница 5: ...fashion Dispose of any components of the heating system that require replacement in an environmentally responsible fashion at an approved landfill Notice regarding environmental protection and dispos...

Страница 6: ...0 11 16 25 10 16 2 10 16 38 7 16 729 465 137 147 348 650 66 1034 975 6 720 806 028 02 1T Boiler size Unit 38 5 45 5 55 6 64 7 Ignition heat load MBTU hr 160 187 228 266 kW 46 9 54 8 66 8 78 0 Nominal...

Страница 7: ...r of injectors Main gas orifice identification Rated orifice pressure for natural gas 0 8500 ft 0 2591 m In W C mbar 38 3 3 70 3 0 7 6 45 3 3 70 4 1 10 4 55 4 3 50 4 6 11 5 64 4 3 80 4 4 10 9 Table 4...

Страница 8: ...boiler and roll it on additional pipes to the installation location Fig 5 Place the boiler in its final position Fig 5 Transporting the boiler on rollers NOTICE Risk of system damage from impact shoc...

Страница 9: ...l the boiler both horizontally and vertically using a spirit level Insert metal shims underneath if necessary Fig 7 Leveling the boiler example DANGER Danger posed by explosive and combustible materia...

Страница 10: ...e right side NOTICE Risk of boiler damage due to moisture Protect the individual components of the control system and the ignition system from damp dripping water water spray rain during installation...

Страница 11: ...le regulations Mount an ON OFF switch near the boiler Fig 10 Main power switch by customer DANGER Risk of fire from flammable materials Maintainaclearanceof2inches 51 mm frompipes carrying hot water a...

Страница 12: ...l code We recommend installing a manual shutoff valve in the main gas pipe to the boiler The gas pipes must be fastened outside the boiler The gas supply pipe is designed for a gas connection on the r...

Страница 13: ...ersionkitsforconvertingtheboilerfromnaturalgas to propane gas can be obtained from Bosch Do not attempt to convert the appliance without the approved Buderus parts and the relevant technical documenta...

Страница 14: ...building codes In Canada the regulations in accordance with CAN CSA B 149 1 and 2 Installation Codes apply NOTICE System damage due to faulty safety valve Do not install the safety valve until the lea...

Страница 15: ...the outside through vertical ventilation ducts each opening must have a minimum cross section of one square inch per 2000 Btu h 1100 mm2 kW of the total burner output of all gas fired appliances insi...

Страница 16: ...oles provided in the vent damper 1 Fasten vent damper to the flue connector adapter with three 3 corrosion resistant sheet metal screws A Seal all unused openings of the common flue gas system B Perfo...

Страница 17: ...s are permitted to carry out electrical work Beforeopeningtheappliance Disconnectitfromthe power supply via the ON OFF switch or the appropriate building fuse Take measures to ensure that the heating...

Страница 18: ...lose the gas shutoff valve seal the leaks and repeat step 6 8 Close the gas shutoff valve Remove the screw plug from the gas supply pressure test point 2 on the gas valve in order to measure the gas s...

Страница 19: ...and subsequent incorrect operation Risk of fire and explosion from failure to observe the startup instructions Read the startup instructions carefully before commissioning DANGER Risk of fatal injury...

Страница 20: ...32 4 mbar Record the measured values in the commissioning report page 23 11 Check nozzle pressure Set the orifice pressure according to Table 11 while the boiler is operating To do so remove the safet...

Страница 21: ...21 Disconnecttheheatingsystemfromthepowersupply Openthegas shutoff valve Switch on the power supply for the appliance A normal operating cycle must follow If the gas valve operates correctly Proceed t...

Страница 22: ...4 Fig 28 Checking temperature control 1 Adjustment keypad 6 6 Shutting off gas supply to boiler Set the room thermostats to the lowest setting Disconnect the heating system from the power supply befor...

Страница 23: ...rifice pressure and adjust if necessary inches W C or mbar Page 20 Meas value _____________________________ Unit _____________________________________ 7 Leak test during operation Check ignition flame...

Страница 24: ...gulations are strictly observed To protect the environment we use the best possible technology and materials taking into account economic points of view Packaging method For the packaging we participa...

Страница 25: ...e boiler for cleaning Shut down the heating system Section 7 1 page 24 Remove front wall of boiler Fig 18 page 18 Turn the gas valve ON OFF knob 1 clockwise to the OFF position Do not use excessive fo...

Страница 26: ...on the studs Fig 32 Removing the burner 1 Retaining nuts 2 Studs with spacers 9 5 2 Cleaning the boiler with brushes mechanical cleaning Remove the boiler casing and thermal insulation check for damag...

Страница 27: ...ning the burner Remove burner Section 9 5 1 Check burner rods for dirt If necessary clean burner as described below Unscrew pilot burner unit Fig 35 1 from burner Disconnect pilot gas line 3 from pilo...

Страница 28: ...any other flammable or corrosive vapors and liquids Complete the maintenance log to confirm that all maintenance work has been carried out page 31 Sign the maintenance log and familiarize the owner w...

Страница 29: ...the If everything is OK replace pilot assembly No Heat requirement ended system switches off flue baffle closes End of troubleshooting Repeat procedure until heating system operates properly On model...

Страница 30: ...n flame Specified thermostat value control reached Main and ignition gas valves close gas burners ex tinguished vent damper if installed closes Ignition burner operation Ignition flame burns automatic...

Страница 31: ...ge 18 ___________ inches W C ___________ inches W C 8 Check for leaks during operation Page 18 9 Check the pilot burner flame Page 20 10 Check the main burner flame Page 21 11 Check the vent damper Pa...

Страница 32: ...Blocked vent switch Intermittent pilot dual valve combination gas control VR8304 Pilot burner Honeywell Main valve Pilot valve green blue white red GND MV MV PV GND PV MV PV MV 24V 24V 4 3 2 1 Ref no...

Страница 33: ...ulator To Pilot Burner Spark Gas valve Main Pilot PV PV MV GND MV S8600H GND PV PV MV MV 24V 24VGND K1 TR High Limit Flame roll out safety shutoff switch K2 B2 L2 N L 24V AWG 18 WIRE 120 VAC Wiring Sc...

Страница 34: ...10 Logano G234X 6 720 811 233 2017 02 34 Notes...

Страница 35: ...10 Logano G234X 6 720 811 233 2017 02 35 Notes...

Страница 36: ......

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