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The preferred method of checking the limit control is to
gradually block off the return air after the furnace has been
operating for a period of at least 5 minutes. As soon as the
limit has shut off the burners, the return-air opening should
be unblocked. By using this method to check the limit
control, it can be established that the limit functions and
operates properly if there is a motor failure.

2. Check blocked vent safeguard switch.

The purpose of this control is to cause the safe shutdown of
the furnace during certain blocked vent conditions.
a. Disconnect power to furnace and remove vent connector

from furnace flue collar. Be sure to allow time for vent
pipe to cool down before removing.

b. Restore power to furnace and set room thermostat above

room temperature.

c. After normal start-up, allow furnace to operate for 2

minutes, then block flue outlet 100 percent. Furnace
should cycle off within 2 minutes.

d. Remove blockage and reconnect vent pipe to furnace

outlet collar.

e. Wait 5 minutes and then reset blocked vent safeguard

switch.

3. Check pressure switch.

This control proves operation of draft inducer blower.

a. Turn off 115-v power to furnace.

b. Remove control door and disconnect inducer motor from

wire harness.

c. Turn on 115-v power to furnace.

d. Set thermostat to "call for heat" and wait 1 minute. When

pressure switch is functioning properly, hot surface
igniter should NOT glow and control diagnostic light
flashes a status code 31. If hot surface igniter glows
when inducer motor is disconnected, shut down furnace
immediately. Determine reason pressure switch did not
function properly and correct condition.

e. Turn off 115-v power to furnace.

f. Reconnect inducer motor wires, replace control door, and

turn on 115-v power.

F.

Checklist

1. Put away tools, instruments, and clean up debris.

2. Verify manual reset switches have continuity.

3. Ensure blower and control access doors are properly in-

stalled.

4. Cycle test furnace with room thermostat.

5. Check operation of accessories per manufacturer’s instruc-

tions.

6. Review User’s Manual with owner.

7. Leave literature packet near furnace.

Fig. 12—Redundant Automatic White Rodgers

Gas Control Valve

A00238

Fig. 13—Burner Flame

A89020

;;

;;

BURNER  FLAME

BURNER

MANIFOLD

TABLE 9—SPEED SELECTOR

COLOR

SPEED

FACTORY-

ATTACHED TO

Black

High

Cool

Yellow (When

present)

Medium-High

Spare

Blue

Medium-Low

Heat

Red

Low

Spare

White

Common

L2/COM

Fig. 14—Amp Draw Check With Ammeter

A96316

R

Y W G

10 TURNS

THERMOSTAT SUBBASE
TERMINALS WITH
THERMOSTAT REMOVED
(ANITICIPATOR, CLOCK, ETC.,
MUST BE OUT OF CIRCUIT.)

HOOK-AROUND
AMMETER

EXAMPLE:

5.0 AMPS ON AMMETER
10 TURNS AROUND JAWS

 

=  

0.5 AMPS FOR THERMOSTAT

     ANTICIPATOR SETTING

FROM UNIT 24-V
CONTROL TERMINALS

—17—

Содержание GAS-FIRED INDUCED-COMBUSTION FURNACES 383KAV

Страница 1: ...unit and other safety precautions that may apply In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the Installation Standards Wa...

Страница 2: ...4 3 16 12 9 16 12 11 16 4 127 042091 17 1 2 15 7 8 16 4 124 048091 21 19 3 8 19 1 2 4 155 036110 17 1 2 15 7 8 16 4 153 048111 21 19 3 8 19 1 2 4 173 060111 24 1 2 22 7 8 23 4 176 048135 21 19 3 8 19...

Страница 3: ...g codes installation must conform with NFGC in the United States and the NSCNGPIC and all authorities having jurisdiction in Canada These instructions cover minimum requirements for a safe instal lati...

Страница 4: ...s warning can cause a fire personal injury or death This furnace must be installed so the electrical components are protected from water This furnace shall not be installed directly on carpeting tile...

Страница 5: ...cating with the outdoors shall be provided See item 2 below c If furnace is installed on a raised platform to provide a return air plenum and return air is taken directly from hallway or space adjacen...

Страница 6: ...VENT THROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Mini...

Страница 7: ...t in hole Install flat washer if desired 3 Install another nut on other side of furnace base Install flat washer if desired 4 Adjust outside nut to provide desired height and tighten inside nut to sec...

Страница 8: ...15 v Wiring Refer to the furnace rating plate or Table 5 for equipment electrical requirements The control system requires an earth ground for proper operation CAUTION Do not connect aluminum wire bet...

Страница 9: ...if humidifier operation is desired during blower operation TABLE 5 ELECTRICAL DATA UNIT SIZE VOLTS HERTZ PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS MINIMUM WIRE GAGE MAXIMUM WIRE LENGTH FT MAXIMU...

Страница 10: ...ontrol area The switch or fuse link opens and shuts off power to the gas valve if a flame rollout or overheating condition occurs in the gas control area DO NOT bypass the switch Correct inadequate co...

Страница 11: ...NDUCTOR ON PCB FIELDWIRINGTERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOTE 7 CO...

Страница 12: ...e blower if it was off and begins a heating cycle The blower remains on until the end of the prepurge period then shuts off until the end of the hot surface igniter warm up and trial for ignition peri...

Страница 13: ...TED STATES At installation altitudes above 2000 ft this furnace has been approved for a 4 percent derate for each 1000 ft above sea level See Table 7 for derate multiplier factor EXAMPLE 88 000 Btuh i...

Страница 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Страница 15: ...50 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2...

Страница 16: ...48 3 4 775 49 3 3 49 3 4 49 3 5 49 3 6 49 3 7 Orifice sizes shown in BOLD are factory installed CAUTION DO NOT redrill orifices Improper drilling burrs out of round holes etc can cause excessive burn...

Страница 17: ...ower to furnace d Set thermostat to call for heat and wait 1 minute When pressure switch is functioning properly hot surface igniter should NOT glow and control diagnostic light flashes a status code...

Страница 18: ..._________ 1 4 in Upward Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate _________...

Страница 19: ...19...

Страница 20: ...ideo based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays di...

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