background image

CAUTION:

Recheck temperature rise. It must be within

air temperature rise range specified on furnace rating
plate. Recommended operation is at midpoint of rise or
above.

3. Set thermostat heat anticipator.

The thermostat heat anticipator must be set to match the
amp draw of the electrical components in the R-W circuit.
Accurate amp draw readings can be obtained at thermostat

subbase terminals R and W. Fig. 14 illustrates an easy
method of obtaining the actual amp draw. The amp reading
should be taken after the blower motor has started. See the
thermostat manufacturer’s instructions for adjusting the
heat anticipator and for varying the heating cycle length.

NOTE:

When using an electronic thermostat, set the cycle rate for

3 cycles per hr.

E.

Check Safety Controls

The flame sensor, gas valve, and pressure switch were all checked
in the Start-up Procedures section as part of normal operation.

1. Check primary limit control.

This control shuts off the combustion control system and
energizes the circulating-air blower motor if the furnace
overheats.

TABLE 6—MODEL 383KAV ORIFICE SIZE* AND MANIFOLD PRESSURE FOR CORRECT INPUT

(Continued)

(Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level)

ALTITUDE

RANGE

(FT)

AVG GAS

HEAT VALUE

AT ALTITUDE

(BTU/CU FT)

SPECIFIC GRAVITY OF NATURAL GAS

0.58

0.60

0.62

0.64

0.66

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

U.S.A.

Only

575

43

2.7

43

2.8

43

2.9

43

3.0

43

3.1

600

43

2.5

43

2.6

43

2.7

43

2.7

43

2.8

9001

625

43

2.3

43

2.4

43

2.4

43

2.5

43

2.6

650

43

2.1

43

2.2

43

2.3

43

2.3

43

2.4

to

675

48

3.7

43

2.0

43

2.1

43

2.2

43

2.2

700

48

3.4

48

3.6

48

3.7

43

2.0

43

2.1

10,000

725

49

3.8

48

3.3

48

3.4

48

3.5

48

3.6

750

49

3.5

49

3.6

49

3.8

48

3.3

48

3.4

775

49

3.3

49

3.4

49

3.5

49

3.6

49

3.7

* Orifice sizes shown in BOLD are factory installed.

CAUTION:

DO NOT redrill orifices. Improper drilling

(burrs, out-of-round holes, etc.) can cause excessive
burner noise and misdirection of burner flames. This can
result in flame impingement of burners and heat exchang-
ers, causing failures.

A93059

BURNER 

ORIFICE

TABLE 7—ALTITUDE DERATE MULTIPLIER FOR U.S.A.

ALTITUDE

(FT)

PERCENT

OF DERATE

DERATE MULTIPLIER

FACTOR FOR U.S.A*

0—2000

0

1.00

2001—3000

8—12

0.90

3001—4000

12—16

0.86

4001—5000

16—20

0.82

5001—6000

20—24

0.78

6001—7000

24—28

0.74

7001—8000

28—32

0.70

8001—9000

32—36

0.66

9001—10,000

36—40

0.62

* Derate multiplier factor is based on midpoint altitude for altitude range.

TABLE 8—GAS RATE (CU FT/HR)

SECONDS

FOR 1

REVOLUTION

SIZE OF

TEST DIAL

SECONDS

FOR 1

REVOLUTION

SIZE OF

TEST DIAL

1

cu ft

2

cu ft

5

cu ft

1

cu ft

2

cu ft

5

cu ft

10
11
12
13
14

360
327
300
277
257

720
655
600
555
514

1800
1636
1500
1385
1286

50
51
52
53
54

72
71
69
68
67

144
141
138
136
133

360
355
346
340
333

15
16
17
18
19

240
225
212
200
189

480
450
424
400
379

1200
1125
1059

100
947

55
56
57
58
59

65
64
63
62
61

131
129
126
124
122

327
321
316
310
305

20
21
22
23
24

180
171
164
157
150

360
343
327
313
300

900
857
818
783
750

60
62
64
66
68

60
58
56
54
53

120
116
112
109
106

300
290
281
273
265

25
26
27
28
29

144
138
133
129
124

288
277
267
257
248

720
692
667
643
621

70
72
74
76
78

51
50
48
47
46

103
100

97
95
92

257
250
243
237
231

30
31
32
33
34

120
116
113
109
106

240
232
225
218
212

600
581
563
545
529

80
82
84
86
88

45
44
43
42
41

90
88
86
84
82

225
220
214
209
205

35
36
37
38
39

103
100

97
95
92

206
200
195
189
185

514
500
486
474
462

90
92
94
96
98

40
39
38
38
37

80
78
76
75
74

200
196
192
188
184

40
41
42
43
44

90
88
86
84
82

180
176
172
167
164

450
439
429
419
409

100
102
104
106
108

36
35
35
34
33

72
71
69
68
67

180
178
173
170
167

45
46
47
48
49

80
78
76
75
73

160
157
153
150
147

400
391
383
375
367

110
112
116
120

33
32
31
30

65
64
62
60

164
161
155
150

—16—

Содержание GAS-FIRED INDUCED-COMBUSTION FURNACES 383KAV

Страница 1: ...unit and other safety precautions that may apply In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the Installation Standards Wa...

Страница 2: ...4 3 16 12 9 16 12 11 16 4 127 042091 17 1 2 15 7 8 16 4 124 048091 21 19 3 8 19 1 2 4 155 036110 17 1 2 15 7 8 16 4 153 048111 21 19 3 8 19 1 2 4 173 060111 24 1 2 22 7 8 23 4 176 048135 21 19 3 8 19...

Страница 3: ...g codes installation must conform with NFGC in the United States and the NSCNGPIC and all authorities having jurisdiction in Canada These instructions cover minimum requirements for a safe instal lati...

Страница 4: ...s warning can cause a fire personal injury or death This furnace must be installed so the electrical components are protected from water This furnace shall not be installed directly on carpeting tile...

Страница 5: ...cating with the outdoors shall be provided See item 2 below c If furnace is installed on a raised platform to provide a return air plenum and return air is taken directly from hallway or space adjacen...

Страница 6: ...VENT THROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Mini...

Страница 7: ...t in hole Install flat washer if desired 3 Install another nut on other side of furnace base Install flat washer if desired 4 Adjust outside nut to provide desired height and tighten inside nut to sec...

Страница 8: ...15 v Wiring Refer to the furnace rating plate or Table 5 for equipment electrical requirements The control system requires an earth ground for proper operation CAUTION Do not connect aluminum wire bet...

Страница 9: ...if humidifier operation is desired during blower operation TABLE 5 ELECTRICAL DATA UNIT SIZE VOLTS HERTZ PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS MINIMUM WIRE GAGE MAXIMUM WIRE LENGTH FT MAXIMU...

Страница 10: ...ontrol area The switch or fuse link opens and shuts off power to the gas valve if a flame rollout or overheating condition occurs in the gas control area DO NOT bypass the switch Correct inadequate co...

Страница 11: ...NDUCTOR ON PCB FIELDWIRINGTERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOTE 7 CO...

Страница 12: ...e blower if it was off and begins a heating cycle The blower remains on until the end of the prepurge period then shuts off until the end of the hot surface igniter warm up and trial for ignition peri...

Страница 13: ...TED STATES At installation altitudes above 2000 ft this furnace has been approved for a 4 percent derate for each 1000 ft above sea level See Table 7 for derate multiplier factor EXAMPLE 88 000 Btuh i...

Страница 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Страница 15: ...50 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2...

Страница 16: ...48 3 4 775 49 3 3 49 3 4 49 3 5 49 3 6 49 3 7 Orifice sizes shown in BOLD are factory installed CAUTION DO NOT redrill orifices Improper drilling burrs out of round holes etc can cause excessive burn...

Страница 17: ...ower to furnace d Set thermostat to call for heat and wait 1 minute When pressure switch is functioning properly hot surface igniter should NOT glow and control diagnostic light flashes a status code...

Страница 18: ..._________ 1 4 in Upward Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate _________...

Страница 19: ...19...

Страница 20: ...ideo based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that really pays di...

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