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NOTE:

Component test feature will not operate if any thermostat

signal is present at control board.

Component test sequence is as follows.

a. Momentarily jumper TEST and Com terminals until

LED goes off.

b. LED will display previous fault 4 times.

c. Inducer motor operates for 10 sec, then stops.

d. Hot surface ignitor is energized for 15 sec, then de-

energized.

e. Blower motor operates on cooling speed for 10 sec, then

stops.

f. Blower motor operates on heating speed for 10 sec, then

stops.

3. To operate furnace, follow procedures on operating instruc-

tion label attached to furnace.

4. With furnace operating, set thermostat below room tem-

perature and observe that furnace goes off. Set thermostat
above room temperature and observe that furnace restarts.

D.

Adjustments

1. Set gas input rate.

There are 2 methods of adjusting the gas input rate. The
preferred method is by using Table 7 and following
instructions in item a. The second method is by clocking the
gas meter and following instructions in item b.

The gas valve regulator has been nominally set at 3.5-in. wc
for natural gas. When adjusting input rate, do not set
manifold pressure above 3.8-in. wc or below 3.2-in. wc.

a. Check gas input rate using Table 7.

(1.) Obtain average yearly heat value for local gas

supply.

(2.) Obtain average yearly specific gravity for local gas

supply.

(3.) Verify furnace model. Table 7 can only be used for

model 373LAV Furnaces.

(4.) Check and verify orifice size in furnace. NEVER

ASSUME

THE

ORIFICE

SIZE.

ALWAYS

CHECK AND VERIFY.

CAUTION:

DO NOT redrill burner orifices. Improper

drilling (burrs, out-of-round holes, etc.) can cause exces-
sive burner noise and misdirection of burner flames. This
can result in flame impingement of the burners and heat
exchangers, causing failure.

(5.) Find natural gas heat value and specific gravity in

Table 7.

(6.) Follow heat value and specific gravity lines to point

of intersection. Find orifice size and manifold pres-
sure settings for proper operation at given natural
gas conditions.

EXAMPLE:
Heat value 1070 Btu/cu ft
Specific gravity 0.58
Therefore; Orifice No. 44 *
Manifold pressure 3.6-in. wc
* The furnace is shipped with No. 43 orifices.
Therefore, in this example all main burner orifices must be
changed and the manifold pressure must be adjusted.

(7.) Proceed to item c to adjust manifold pressure.

b. Check gas input rate by clocking gas meter.

(1.) Obtain average yearly heat value for local gas

supply.

(2.) Check and verify orifice size in furnace. NEVER

ASSUME

THE

ORIFICE

SIZE.

ALWAYS

CHECK AND VERIFY.

(3.) Turn off all other gas appliances and pilots.

(4.) Start furnace and let run for 3 minutes.

(5.) Measure time (in sec) for gas meter to complete 1

revolution.

(6.) Refer to Table 8 for cu ft of gas per hr.

(7.) Multiply gas rate (cu ft/hr) by heating value (Btu/cu

ft).

EXAMPLE: Btu heating input = Btu/cu ft X cu ft/hr
Heating value of gas = 1070 Btu/cu ft
Time for 1 revolution of 2-cu ft dial = 72 sec
Gas rate = 100 X 1070 = 107,000 Btuh

(8.) Check to make sure that measured gas input does

not exceed gas input on unit rating plate.

(9.) Proceed to item c. to adjust manifold pressure.

c. Adjust gas input.

(1.) Remove regulator adjustment seal cap. (See Fig.

14.)

(2.) Turn adjusting screw counterclockwise to decrease

input. Turn screw clockwise to increase input. DO
NOT set manifold pressure less than 3.2-in. wc or
more than 3.8-in. wc for natural gas. Make any
major adjustments by changing main burner ori-
fices.

(3.) When correct input is obtained, replace regulator

adjustment seal cap. Main burner flame should be
clear blue, almost transparent. (See Fig. 16.)

d. High altitude—In the United States, gas input on unit

rating plate is for altitudes up to 2000 ft. Ratings for
altitudes over 2000 ft must be 4 percent less for each
1000 ft above sea level. To obtain the adjusted altitude
rating, adjust the manifold pressure, item c., and replace
the main burner orifices as needed. Refer to NFGC
Appendix F, Table F-4 for proper orifice sizing at high
altitudes.

e. Canadian installations only—The Canadian ratings are

approved for altitudes up to 2000 ft for natural and
propane gases. High-altitude ratings are from 2000 ft to
4500 ft above sea level. See Table 9 for nominal burner
orifice size. High-altitude input ratings include a 10
percent derate as required by Canadian standards.

—12—

Содержание GAS-FIRED INDUCED-COMBUSTION FURNACES 373LAV

Страница 1: ...safety codes In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA No 54 1992 ANSI Z223 1 1992 In Canada refer to the current edition of the National Standard of...

Страница 2: ...during the procedure These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace the control and the person at the same electro static potential 1 Disc...

Страница 3: ...n fire electrical shock or other conditions which may cause personal injury loss of life or property damage Consult a qualified installer service agency local gas supplier or your distributor or branc...

Страница 4: ...an equal or greater amount of air is supplied to the room B Confined Space A confined space has volume less than 50 cu ft per 1000 Btuh of the total input ratings of all appliances installed in that...

Страница 5: ...OUTDOORS 1 SQ IN PER 4000 BTUH RETURN AIR VENT THROUGH ROOF CATEGORY I D B A C E 1 SQ IN PER 4000 BTUH DUCT TO OUTDOORS SUPPLY AIR 1 SQ IN PER 2000 BTUH DUCTS TO OUTSIDE 12 MAX 12 MAX CONFINED SPACE 1...

Страница 6: ...red length 1 X 3 8 in flat washer 3 8 in lockwasher and 3 8 in nut Dimples are provided for hole locations See Fig 1 Since horizontal crawlspace installation is very similar to the attic installation...

Страница 7: ...ent trap in the riser leading to the furnace The trap can be installed by connecting a tee to the riser leading from the furnace Connect a capped nipple into the lower end of the tee The capped nipple...

Страница 8: ...nergized with 115v 1 5 amp maximum during blower motor operation 2 Humidifier HUM Quick connect terminal HUM and screw terminal Com are provided for 24 v humidifier connection The terminals are energi...

Страница 9: ...FIELD SUPPLIED FUSED DISCONNECT CONDENSING UNIT TWO WIRE FURNACE R G C W C R G Y GND GND FIELD 24 VOLT WIRING FIELD 115 208 230 460 VOLT WIRING FACTORY 24 VOLT WIRING FACTORY 115 VOLT WIRING 208 230...

Страница 10: ...satisfied R G and R Y circuits are broken Furnace blower and EAC continue operating on cooling speed for an additional 90 sec 3 Continuous blower mode NOTE EAC 1 terminal is energized with 115v whene...

Страница 11: ...ESSURE SWITCH SPST N O TEST TWIN COMPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTORY WIRING 115VAC FACTORY WIRING 24VAC FIELD WIRING 115VAC FIELD...

Страница 12: ...Specific gravity 0 58 Therefore Orifice No 44 Manifold pressure 3 6 in wc The furnace is shipped with No 43 orifices Therefore in this example all main burner orifices must be changed and the manifold...

Страница 13: ...9 3 4 3 7 3 2 40 41 39 3 5 3 8 3 3 40 38 39 3 6 3 2 3 4 40 38 39 3 8 3 3 3 5 38 39 3 4 3 6 38 39 3 4 3 7 890 41 42 3 2 3 6 41 42 3 4 3 7 40 41 3 2 3 5 40 41 3 3 3 6 40 41 39 3 4 3 7 3 2 40 41 39 3 5 3...

Страница 14: ...nd operates if there is a motor failure TABLE 8 GAS RATE CU FT HR SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL 1 cu ft 2 cu ft 5 cu ft 1 cu ft 2 cu ft 5 cu ft...

Страница 15: ...n properly and correct condition e Turn off 115 v power to furnace f Reconnect inducer motor wires replace control door and turn on 115 v power to furnace 4 Check auxiliary limits when used a Turn off...

Страница 16: ...ing popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that r...

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