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60

Table 18 – Speed Selection

UNIT SIZE

RETURN---AIR SUPPLY

SPEED

EXTERNAL STATIC PRESSURE (in. wc)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

036060

SIDE/BOTTOM

5(Gry)

1430

1390

1345

1300

1250

1205

1150

1080

995

845

3(Blu)

1240

1200

1145

1100

1040

975

915

860

790

730

4(Yel)

1090

1030

980

935

850

800

730

665

590

525

1(Red)

900

835

780

705

635

565

490

410

335

200

2(Org)

805

620

440

380

300

---

---

---

---

---

036080

SIDE/BOTTOM

5(Gry)

1400

1360

1325

1285

1240

1205

1160

1125

1075

1000

3(Blu)

1340

1300

1265

1215

1180

1135

1100

1055

1015

965

4(Yel)

1195

1160

1115

1065

1025

985

935

895

850

800

1(Red)

1025

980

935

880

835

795

745

685

635

585

2(Org)

855

800

745

680

635

560

515

460

420

360

048080

SIDE/BOTTOM

5(Gry)

1720

1695

1690

1655

1620

1580

1540

1495

1465

1415

3(Blu)

1565

1535

1530

1490

1450

1420

1375

1335

1295

1255

4(Yel)

1330

1310

1270

1220

1180

1135

1095

1055

1010

970

2(Org)

1210

1180

1135

1085

1035

995

950

910

865

810

1(Red)

1110

1065

1005

960

910

865

820

770

720

670

060100

SIDE/BOTTOM

5(Gry)

2070

2020

1985

1925

1890

1850

1795

1755

1690

1610

3(Blu)

1815

1775

1730

1690

1635

1595

1555

1500

1460

1410

4(Yel)

1580

1535

1480

1440

1380

1380

1340

1285

1235

1185

2(Org)

1380

1325

1275

1220

1220

1165

1105

1060

1000

960

1(Red)

1170

1105

1055

985

935

870

805

765

705

660

060120

SIDE/BOTTOM

5(Gry)

2250

2205

2155

2110

2065

2020

1970

1925

1870

1790

3(Blu)

2130

2085

2030

1980

1925

1880

1830

1775

1730

1675

4(Yel)

1890

1835

1790

1740

1690

1640

1590

1535

1480

1435

1(Red)

1640

1585

1525

1475

1425

1365

1315

1260

1200

1140

2(Org)

1420

1370

1305

1255

1190

1135

1065

1010

940

880

NOTES

:

* Airflow shown is with factory supplied 3/4---in. (19 mm) washable filter.*A filter is required for each return air opening.
*An airflow reduction of up to 7% may occur when using the factory---specified 4---5/16---in. (110 mm) wide, high efficiency media filter.
*For best furnace efficiency when using the 4 5/16---in. (110 mm) wide media filter, adjust blower speed tap to near the mid---point of the rise range.
*For horizontal and downflow applications, use one side or bottom or bottom only as an airflow reference.

(Read following caution before changing taps).

UNIT DAMAGE HAZARD

To avoid operating outside the rise range and avoid

component damage:

1. NEVER connect Speed Tap 1 (Red) wire to “HI HT.”
2. NEVER connect Speed Tap 2 (Orange) wire to “HI HT”

on all models.

CAUTION

!

To change blower motor speed selections for heating mode,

remove blower motor lead from control HI-HT terminal. (See

Fig. 37.) Select desired blower motor speed lead from one of the

other motor leads and relocate it to HI-HT terminal. (See Table

18 for lead color identification.) Reconnect original lead on

SPARE terminal. Follow this same procedure for proper selection

of LO-HT and COOL speed selection.
Set Blower Off Delay

a. Remove Blower Access Door if installed.

b. Turn Dip switch 2 and 3 ON or OFF for desired

blower off delay. See Tables 13 and 14 or Fig. 36 and

37.

ADJUST BLOWER OFF DELAY (HEAT MODE)

If desired, the main blower off time delay period may be

lengthened or shortened when operating in the heating mode to

provide greater comfort. See Table 13 for position of switches

and Fig. 36 or 37. for location of switches on control center.

SET THERMOSTAT HEAT ANTICIPATOR

When using a nonelectronic thermostat, the thermostat

heat-anticipator must be set to match the amp draw of

the electrical components in R-W/W1 circuit. Accurate amp

draw readings can be obtained at thermostat subbase terminals

R and W.
Fig. 61 illustrates an easy method of obtaining actual amp draw.

The amp reading should be taken after blower motor has started

and furnace is operating in low heat. To operate furnace in

low-heat, first move SW-1 to ON position, then connect ammeter

wires as shown in Fig. 61. The thermostat anticipator should

NOT be in the circuit while measuring current. If thermostat has

no subbase, the thermostat must be disconnected from R and

W/W1 wires during current measurement Return SW-1 to final

desired location after completing the reading.
See thermostat manufacturer’s instructions for adjusting heat

anticipator and for varying heating cycle length.
When using an electronic thermostat, set cycle rate for 3 cycles

per hour.

Step 6 -- Check Safety Controls

This section covers the safety controls that must be checked

before the installation is complete. The flame sensor, gas valve,

and pressure switch were all checked in the Start-up procedure

section as part of normal operation.

1. Check Primary Limit Control

This control shuts off gas control system and energizes

air-circulating blower motor if furnace overheats.
Recommended method of checking this limit control is to

gradually block off return air after furnace has been

operating for a period of at least 5 minutes. As soon as

limit control has shut off burners, return-air opening

should be unblocked to permit normal air circulation. By

using this method to check limit control, it can be

established that limit is functioning properly and operates

if there is a restricted return-air supply or motor failure. If

limit control does not function during this test, cause must

be determined and corrected.

353BA

V

Содержание 353BAV

Страница 1: ...system be checked once a year by qualified service personnel The authority having jurisdiction gas inspection authority municipal building department fire department etc should be consulted before in...

Страница 2: ...xhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR O...

Страница 3: ...s product WARNING Installing and servicing heating equipment can be hazardous due to gas and electrical components Only trained and qualified personnel should install repair or service heating equipme...

Страница 4: ...ly for the detection of leaks to check all connections as specified in the GAS PIPING section of these instructions Always install furnace to operate within the furnace s intended rise range with a du...

Страница 5: ...the NFPA 90B For copies contact the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capitol N W Washington D...

Страница 6: ...FM 16 in 406mm round or 14 1 2 368mm x 12 in 305mm rectangle b For 1200 CFM 20 in 508mm round or 14 1 2 368mm x 19 1 2 in 495mm rectangle c For 1600 CFM 22 in 559mm round or 14 1 2 368mm x 23 1 4 in 5...

Страница 7: ...TATIC CHARGE TO GROUND 4 Firmly touch the clean unpainted metal surface of the furnace chassis which is close to the control Tools held in hand during grounding will be discharged 5 After touching the...

Страница 8: ...ig 5 CONDENSATE TRAP TUBING FACTORY SHIPPED ORIENTATION NOTE See Fig 6 or tube routing label on main furnace door to confirm location of these tubes 1 Collector Box Drain Inducer Housing Drain Relief...

Страница 9: ...y gently pushing tabs inward and rotating trap 3 Install casing hole filler cap factory supplied in loose parts bag into blower shelf hole where trap was removed CARBON MONOXIDE POISONING HAZARD Failu...

Страница 10: ...onnected to the High Pressure Switch and should not require any modification COLLECTOR BOX TUBE PINK CONDENSATE TRAP COLLECTOR BOX TUBE GREEN COLLECTOR BOX DRAIN TUBE BLUE INDUCER HOUSING DRAIN TUBE V...

Страница 11: ...LOWER collector box drain tube blue and white striped label PLUG COLLECTOR BOX TUBE GREEN COLLECTOR BOX TUBE PINK COLLECTOR BOX DRAIN TUBE BLUE WHITE STRIPED COLLECTOR BOX EXTENSION DRAIN TUBE CONDENS...

Страница 12: ...port connection 6 Determine appropriate length cut and connect tube 7 Clamp tube to relief port connection CONDENSATE TRAP FREEZE PROTECTION Refer to Condensate Drain Protection section for recommenda...

Страница 13: ...n main furnace door to check for proper connections Modify tube as described below 1 Disconnect collector box pressure tube pink label attached to High Pressure Switch 2 Use smaller diameter tube fact...

Страница 14: ...to desired location perform the following 1 Remove 3 tubes connected to condensate trap 2 Remove trap from blower shelf by gently pushing tabs inward and rotating trap 3 Install casing hole filler ca...

Страница 15: ...ommendations and procedures PRESSURE SWITCH TUBING One collector box pressure tube pink label is factory connected to the High Pressure Switch for use when furnace is installed in UPFLOW applications...

Страница 16: ...vailable electric power and gas supplies meet specifications on the furnace rating plate S be attached to an air distribution system and be located as close to the center of the distribution system as...

Страница 17: ...bris from all HVAC system components after construction is completed After construction is complete verify furnace operating conditions including ignition input rate temperature rise and venting accor...

Страница 18: ...ir must be provided to avoid negative pressure in the equipment room or space A positive seal must be made between the furnace cabinet and the return air duct to prevent pulling air from the burner ar...

Страница 19: ...300 178 3 8 400 237 8 10 500 297 3 6 600 186 8 9 900 280 3 13 200 373 7 16 500 467 2 19 800 560 6 23 100 654 1 0 00 NP NP NP NP NP NP NP NP NP b Not less than the sum of the areas of all vent connecto...

Страница 20: ...VENT THROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX UNCONFINED SPACE INTERIOR HEATED SPACE CLEARANCE IN FRONT OF COMBUSTION AIR OPENINGS SHALL...

Страница 21: ...and tighten inside Nut to secure arrangement NOTE Bottom closure must be used when leveling legs are used See Bottom Closure Panel section Step 2 Installation in Upflow and Downflow Applications NOTE...

Страница 22: ...ciation SMACNA or American Society of Heating Refrigerating and Air Conditioning Engineers ASHRAE or consult The Air Systems Design Guidelines reference tables available from your local distributor Th...

Страница 23: ...all be of such a size that the heat exchanger can be viewed for possible openings using light assistance or a probe can be inserted for sampling the air stream The cover attachment shall prevent leaks...

Страница 24: ...to ensure proper drainage 3 For non direct vent 1 pipe application bottom side combustion air entry cannot be used when furnace is installed with hangers as shown A PREFERRED ROD LOCATION B ALTERNATE...

Страница 25: ...r or a factory specified high efficiency disposable filter see cabinet instructions If installing the filter in the furnace blower compartment determine location for filter and relocate filter retaini...

Страница 26: ...5 in wc based on a 0 60 specific gravity gas Ref Table 5 and the NFGC Step 7 Gas Piping Gas piping must be installed in accordance with national and local codes Refer to current edition of NFGC in the...

Страница 27: ...an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all connections WARNING Gas line grommet factory supplied loose parts bag should be used...

Страница 28: ...trol will lock out Control is grounded through green yellow wire routed to gas valve C terminal and burner box screw CAUTION See Fig 31 32 and 50 57 for field wiring diagram showing typical field 115...

Страница 29: ...eating and Cooling Application Wiring Diagram 1 Stage Thermostat and Condensing Unit 115 V FUSED DISCONNECT SWITCH WHEN REQUIRED JUNCTION BOX CONTROL BOX 24 V TERMINAL BLOCK THREE WIRE HEATING ONLY SE...

Страница 30: ...POWER ENTRY HOLES POWER ENTRY HOLE FILLER PLUG FACTORY SUPPLIED LOOSE PARTS BAG A05113 Fig 34 Factory Installed J Box Location 24 V WIRING Make field 24 v connections at 24 v terminal block on furnace...

Страница 31: ...NING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death The following s...

Страница 32: ...32 A08343 Fig 36 Wiring Diagram 353BAV...

Страница 33: ...tem and Fig 45 for non direct vent 1 pipe system WARNING An abandoned masonry chimney may be used as a raceway for properly insulated and supported combustion air when applicable and vent pipes Each f...

Страница 34: ...in loose parts bag in combustion air elbow using RTV or by cementing as shown in Fig 39 For 120 000 Btuh size units only separate the 2 halves of perforated disk assembly and use only the shouldered...

Страница 35: ...35 A05009 Table 8 Direct Vent Termination Clearance 353BAV...

Страница 36: ...36 A05013 Table 9 Other than Direct Vent Termination Clearance 353BAV...

Страница 37: ...e permanently to combustion air intake housing since it may be necessary to remove pipe for service of burner box components or flame sensor Attachment of Combustion Air Intake Housing Plug Fitting Th...

Страница 38: ...m ONLY NOTE Do not count elbows or pipe sections in terminations or within furnace all elbows shown in Fig 44 and 45 are not be to counted 2 Determine location of vent pipe connection to inducer housi...

Страница 39: ...8 6 61 18 6 80 000 2 Pipe or 2 in Concentric 2 51 2 51 49 14 9 44 13 4 30 9 1 25 7 6 25 7 6 15 4 6 2 1 2 64 2 1 2 64 70 21 3 70 21 3 70 21 3 70 21 3 70 21 3 70 21 3 100 000 2 Pipe or 3 in Concentric 2...

Страница 40: ...2 51 2 51 60 18 3 55 16 8 54 16 5 49 14 9 48 14 6 47 14 3 80 000 2 Pipe or 2 in Concentric 2 51 2 51 41 12 5 36 11 0 23 7 0 18 5 5 17 5 2 8 2 4 2 1 2 64 2 1 2 64 70 21 3 70 21 3 70 21 3 70 21 3 70 21...

Страница 41: ...1 15 4 6 10 3 0 ALTITUDE FT M UNIT SIZE BTUH DIRECT VENT 2 PIPE ONLY NON DIRECT VENT 1 PIPE ONLY NUMBER OF 90 ELBOWS TERMINATION TYPE PIPE DIA IN PIPE DIA IN 1 2 3 4 5 6 9001 to 10 000 2743 to 3048 6...

Страница 42: ...sertion depth on pipe 7 After pipes have been cut and preassembled apply generous layer of cement primer to pipe fitting socket and end of pipe to insertion mark Quickly apply approved cement to end o...

Страница 43: ...ccording to Table 14 2 in 51 mm diameter pipe is good for 35 ft 11 M with 3 elbows but only 30 ft 9 M with 5 elbows Therefore 2 1 2 in 64 mm diameter pipe must be used for both vent and combustion air...

Страница 44: ...llowing guidelines 1 Comply with all clearance requirements stated in Table 8 or 9 per application 2 Termination or termination kit should be positioned where vent vapors will not damage plants shrubs...

Страница 45: ...ever is greater typ A At least 36 in A Maintain 12 in 305mm min clearance above highest anticipated snow level Maximum of 24 in 614mm above roof 90 Note A denotes 0 to 2 in Between the first 2 vents T...

Страница 46: ...pe fittings Clean and cement using same procedures as used for system piping 4 Check required dimensions as shown in Fig 44 Multiventing and Vent Terminations When 2 or more 353BAV Furnaces are vented...

Страница 47: ...control will lockout Control is grounded through green yellow wire connected to gas valve C terminal and burner box screw CAUTION CONDENSATE TRAP WIRE TIE S HEAT TAPE 3 WRAPS MINIMUM A93036 Fig 47 Co...

Страница 48: ...aution may result in intermittent unit operation This furnace is equipped with a manual reset limit switch in the burner box area The switch will open and shut off power to the gas valve if a flame ro...

Страница 49: ...icient pressure is available the high heat pressure switch HPS closes and the high heat gas valve solenoid GV HI is energized The furnace control CPU begins a 15 second prepurge period after the low h...

Страница 50: ...th of previous cooling period of the single stage thermostat NOTE The air conditioning relay disable jumper ACRDJ must be connected to enable the adaptive cooling mode in response to a call for coolin...

Страница 51: ...d and there is a demand for dehumidification the furnace blower motor BLWM will continue running at low cool speed same speed as LO HT b When the R to G and Y Y2 circuit is closed and there is a deman...

Страница 52: ...uel A00279 Fig 54 Dual Fuel Thermostat with Two Stage Furnace and Single Speed Heat Pump A00280 Fig 55 Dual Fuel Thermostat With Two Stage Furnace and Two Speed Heat Pump A00281 Fig 56 Two Stage Therm...

Страница 53: ...election must be turned ON in all dual fuel applications 10 NO connection should be made to the furnace HUM terminal when using a Thermidistat 11 Optional connection If wire is connected dip switch No...

Страница 54: ...will remain on for the selected blower OFF delay period then switch to continuous blower speed When the R to W W1 and Y Y2 R to W W1 and Y Y2 and G R to W W1 and Y1 and Y Y2 or R to W W1 and Y1 and Y...

Страница 55: ...D b Remove regulator seal caps that conceal adjustment screws for low and high heat gas valve pressure regulators See Fig 58 c Move setup switch SW 1 on control center to ON position This keeps furnac...

Страница 56: ...ize and High Low Heat Manifold Pressures for Correct Inputs for Use with 060 Through 120 Size Furnaces Only Tabulated Data Based on 20 000 13 000 Btuh per Burner Derated 2 Percent for Each 1000 ft 305...

Страница 57: ...for Correct Inputs Continued for Use With 060 Through 120 Size Furnaces Only Tabulated Data Based on 20 000 13 000 Btuh per Burner Derated 2 Percent for Each 1000 ft 305 M Above Sea Level A08376B NOT...

Страница 58: ...ace for proper input to be clocked d Obtain yearly heat value average for local gas supply NOTE Be sure heating value of gas used for calculations is correct for your altitude Consult local gas utilit...

Страница 59: ...161 47 76 153 383 116 31 62 155 48 75 150 375 120 30 60 150 49 73 147 367 124 29 58 145 SET TEMPERATURE RISE UNIT DAMAGE HAZARD Failure to follow this caution may result in unit component damage Tempe...

Страница 60: ...r motor speed lead from one of the other motor leads and relocate it to HI HT terminal See Table 18 for lead color identification Reconnect original lead on SPARE terminal Follow this same procedure f...

Страница 61: ...er and outer doors are properly installed 5 Cycle test furnace with room thermostat 6 Check operation of accessories per manufacturer s instructions 7 Review User s Guide with owner 8 Leave literature...

Страница 62: ...___________ External Drain Connection Leak Tight and Sloped ____________ Condensate Trap Primed before Start Up ____________ Heat Tape Installed if Required CHECKLIST START UP ____________ Gas Input R...

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