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59

Table 16 –

Altitude Derate Multiplier for U.S.A.

ALTITUDE

FT (M)

PERCENT OF

DERATE

DERATE MULTIPLIER

FACTOR*

0–2000

(0---610)

0

1.00

2001–3000

(610---914)

4---6

0.95

3001–4000

(914---1219)

6---8

0.93

4001–5000

(1219---1524)

8---10

0.91

5001–6000

1524---1829)

10---12

0.89

6001–7000

(1829---2134)

12---14

0.87

7001–8000

2134---2438)

14---16

0.85

8001–9000

2438---2743

16---18

0.83

9001–10,000

2743---3048

18---20

0.81

* Derate multiplier factor is based on midpoint altitude for altitude range.

Table 17 –

Gas Rate (CU FT/HR)

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST

DIAL

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST

DIAL

1

Cu Ft

2

Cu Ft

5

Cu Ft

1

Cu Ft

2

Cu Ft

5

Cu Ft

10

360

720

1800

50

72

144

360

11

327

655

1636

51

71

141

355

12

300

600

1500

52

69

138

346

13

277

555

1385

53

68

136

340

14

257

514

1286

54

67

133

333

15

240

480

1200

55

65

131

327

16

225

450

1125

56

64

129

321

17

212

424

1059

57

63

126

316

18

200

400

1000

58

62

124

310

19

189

379

947

59

61

122

305

20

180

360

900

60

60

120

300

21

171

343

857

62

58

116

290

22

164

327

818

64

56

112

281

23

157

313

783

66

54

109

273

24

150

300

750

68

53

106

265

25

144

288

720

70

51

103

257

26

138

277

692

72

50

100

250

27

133

267

667

74

48

97

243

28

129

257

643

76

47

95

237

29

124

248

621

78

46

92

231

30

120

240

600

80

45

90

225

31

116

232

581

82

44

88

220

32

113

225

563

84

43

86

214

33

109

218

545

86

42

84

209

34

106

212

529

88

41

82

205

35

103

206

514

90

40

80

200

36

100

200

500

92

39

78

196

37

97

195

486

94

38

76

192

38

95

189

474

96

38

75

188

39

92

185

462

98

37

74

184

40

90

180

450

100

36

72

180

41

88

176

439

102

35

71

178

42

86

172

429

104

35

69

173

43

84

167

419

106

34

68

170

44

82

164

409

108

33

67

167

45

80

160

400

110

33

65

164

46

78

157

391

112

32

64

161

47

76

153

383

116

31

62

155

48

75

150

375

120

30

60

150

49

73

147

367

124

29

58

145

SET TEMPERATURE RISE

UNIT DAMAGE HAZARD

Failure to follow this caution may result in unit component

damage.
Temperature rise must be within limits specified on furnace

rating plate. Recommended operation is at midpoint of rise

range or slightly above.

CAUTION

!

Place SW-1 in ON position. Jumper R to W/W1 and W2 to check

high-gas-heat

temperature

rise.

To

check

low-gas-heat

temperature rise, remove jumper to W2. Determine air

temperature rise for both high and low gas heat. Do not exceed

temperature rise ranges specified on unit rating plate for high and

low gas heat.
This furnace must operate within the temperature rise ranges

specified on the furnace rating plate. Determine the air

temperature as follows:

a. Place duct thermometers in return and supply ducts as

close to furnace as possible. Be sure thermometers do

not “see” heat exchangers so that radiant heat does not

affect thermometer readings. This is particularly

important with straight run ducts.

b. When thermometer readings stabilize, subtract

return-air temperature from supply-air temperature to

determine temperature rise.

If the temperature rise is outside this range, check the following:

a. Gas input for low-and high gas heat operation.

b. Derate for altitude if applicable.

c. Return and supply ducts for excessive restrictions

causing static pressures greater than 0.50-IN. W.C..

d. Adjust temperature rise by adjusting blower speed.

Increase blower speed to reduce temperature rise.

Decrease blower speed to increase temperature rise.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Disconnect 115-v electrical power before changing speed tap.

!

WARNING

For low-heat, the following connections can be made at LO-HT

on control:

a. Speed 2 (Orange)

b. Speed 1 (Red) -- Factory Setting

353BA

V

Содержание 353BAV

Страница 1: ...system be checked once a year by qualified service personnel The authority having jurisdiction gas inspection authority municipal building department fire department etc should be consulted before in...

Страница 2: ...xhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR O...

Страница 3: ...s product WARNING Installing and servicing heating equipment can be hazardous due to gas and electrical components Only trained and qualified personnel should install repair or service heating equipme...

Страница 4: ...ly for the detection of leaks to check all connections as specified in the GAS PIPING section of these instructions Always install furnace to operate within the furnace s intended rise range with a du...

Страница 5: ...the NFPA 90B For copies contact the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capitol N W Washington D...

Страница 6: ...FM 16 in 406mm round or 14 1 2 368mm x 12 in 305mm rectangle b For 1200 CFM 20 in 508mm round or 14 1 2 368mm x 19 1 2 in 495mm rectangle c For 1600 CFM 22 in 559mm round or 14 1 2 368mm x 23 1 4 in 5...

Страница 7: ...TATIC CHARGE TO GROUND 4 Firmly touch the clean unpainted metal surface of the furnace chassis which is close to the control Tools held in hand during grounding will be discharged 5 After touching the...

Страница 8: ...ig 5 CONDENSATE TRAP TUBING FACTORY SHIPPED ORIENTATION NOTE See Fig 6 or tube routing label on main furnace door to confirm location of these tubes 1 Collector Box Drain Inducer Housing Drain Relief...

Страница 9: ...y gently pushing tabs inward and rotating trap 3 Install casing hole filler cap factory supplied in loose parts bag into blower shelf hole where trap was removed CARBON MONOXIDE POISONING HAZARD Failu...

Страница 10: ...onnected to the High Pressure Switch and should not require any modification COLLECTOR BOX TUBE PINK CONDENSATE TRAP COLLECTOR BOX TUBE GREEN COLLECTOR BOX DRAIN TUBE BLUE INDUCER HOUSING DRAIN TUBE V...

Страница 11: ...LOWER collector box drain tube blue and white striped label PLUG COLLECTOR BOX TUBE GREEN COLLECTOR BOX TUBE PINK COLLECTOR BOX DRAIN TUBE BLUE WHITE STRIPED COLLECTOR BOX EXTENSION DRAIN TUBE CONDENS...

Страница 12: ...port connection 6 Determine appropriate length cut and connect tube 7 Clamp tube to relief port connection CONDENSATE TRAP FREEZE PROTECTION Refer to Condensate Drain Protection section for recommenda...

Страница 13: ...n main furnace door to check for proper connections Modify tube as described below 1 Disconnect collector box pressure tube pink label attached to High Pressure Switch 2 Use smaller diameter tube fact...

Страница 14: ...to desired location perform the following 1 Remove 3 tubes connected to condensate trap 2 Remove trap from blower shelf by gently pushing tabs inward and rotating trap 3 Install casing hole filler ca...

Страница 15: ...ommendations and procedures PRESSURE SWITCH TUBING One collector box pressure tube pink label is factory connected to the High Pressure Switch for use when furnace is installed in UPFLOW applications...

Страница 16: ...vailable electric power and gas supplies meet specifications on the furnace rating plate S be attached to an air distribution system and be located as close to the center of the distribution system as...

Страница 17: ...bris from all HVAC system components after construction is completed After construction is complete verify furnace operating conditions including ignition input rate temperature rise and venting accor...

Страница 18: ...ir must be provided to avoid negative pressure in the equipment room or space A positive seal must be made between the furnace cabinet and the return air duct to prevent pulling air from the burner ar...

Страница 19: ...300 178 3 8 400 237 8 10 500 297 3 6 600 186 8 9 900 280 3 13 200 373 7 16 500 467 2 19 800 560 6 23 100 654 1 0 00 NP NP NP NP NP NP NP NP NP b Not less than the sum of the areas of all vent connecto...

Страница 20: ...VENT THROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX UNCONFINED SPACE INTERIOR HEATED SPACE CLEARANCE IN FRONT OF COMBUSTION AIR OPENINGS SHALL...

Страница 21: ...and tighten inside Nut to secure arrangement NOTE Bottom closure must be used when leveling legs are used See Bottom Closure Panel section Step 2 Installation in Upflow and Downflow Applications NOTE...

Страница 22: ...ciation SMACNA or American Society of Heating Refrigerating and Air Conditioning Engineers ASHRAE or consult The Air Systems Design Guidelines reference tables available from your local distributor Th...

Страница 23: ...all be of such a size that the heat exchanger can be viewed for possible openings using light assistance or a probe can be inserted for sampling the air stream The cover attachment shall prevent leaks...

Страница 24: ...to ensure proper drainage 3 For non direct vent 1 pipe application bottom side combustion air entry cannot be used when furnace is installed with hangers as shown A PREFERRED ROD LOCATION B ALTERNATE...

Страница 25: ...r or a factory specified high efficiency disposable filter see cabinet instructions If installing the filter in the furnace blower compartment determine location for filter and relocate filter retaini...

Страница 26: ...5 in wc based on a 0 60 specific gravity gas Ref Table 5 and the NFGC Step 7 Gas Piping Gas piping must be installed in accordance with national and local codes Refer to current edition of NFGC in the...

Страница 27: ...an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all connections WARNING Gas line grommet factory supplied loose parts bag should be used...

Страница 28: ...trol will lock out Control is grounded through green yellow wire routed to gas valve C terminal and burner box screw CAUTION See Fig 31 32 and 50 57 for field wiring diagram showing typical field 115...

Страница 29: ...eating and Cooling Application Wiring Diagram 1 Stage Thermostat and Condensing Unit 115 V FUSED DISCONNECT SWITCH WHEN REQUIRED JUNCTION BOX CONTROL BOX 24 V TERMINAL BLOCK THREE WIRE HEATING ONLY SE...

Страница 30: ...POWER ENTRY HOLES POWER ENTRY HOLE FILLER PLUG FACTORY SUPPLIED LOOSE PARTS BAG A05113 Fig 34 Factory Installed J Box Location 24 V WIRING Make field 24 v connections at 24 v terminal block on furnace...

Страница 31: ...NING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death The following s...

Страница 32: ...32 A08343 Fig 36 Wiring Diagram 353BAV...

Страница 33: ...tem and Fig 45 for non direct vent 1 pipe system WARNING An abandoned masonry chimney may be used as a raceway for properly insulated and supported combustion air when applicable and vent pipes Each f...

Страница 34: ...in loose parts bag in combustion air elbow using RTV or by cementing as shown in Fig 39 For 120 000 Btuh size units only separate the 2 halves of perforated disk assembly and use only the shouldered...

Страница 35: ...35 A05009 Table 8 Direct Vent Termination Clearance 353BAV...

Страница 36: ...36 A05013 Table 9 Other than Direct Vent Termination Clearance 353BAV...

Страница 37: ...e permanently to combustion air intake housing since it may be necessary to remove pipe for service of burner box components or flame sensor Attachment of Combustion Air Intake Housing Plug Fitting Th...

Страница 38: ...m ONLY NOTE Do not count elbows or pipe sections in terminations or within furnace all elbows shown in Fig 44 and 45 are not be to counted 2 Determine location of vent pipe connection to inducer housi...

Страница 39: ...8 6 61 18 6 80 000 2 Pipe or 2 in Concentric 2 51 2 51 49 14 9 44 13 4 30 9 1 25 7 6 25 7 6 15 4 6 2 1 2 64 2 1 2 64 70 21 3 70 21 3 70 21 3 70 21 3 70 21 3 70 21 3 100 000 2 Pipe or 3 in Concentric 2...

Страница 40: ...2 51 2 51 60 18 3 55 16 8 54 16 5 49 14 9 48 14 6 47 14 3 80 000 2 Pipe or 2 in Concentric 2 51 2 51 41 12 5 36 11 0 23 7 0 18 5 5 17 5 2 8 2 4 2 1 2 64 2 1 2 64 70 21 3 70 21 3 70 21 3 70 21 3 70 21...

Страница 41: ...1 15 4 6 10 3 0 ALTITUDE FT M UNIT SIZE BTUH DIRECT VENT 2 PIPE ONLY NON DIRECT VENT 1 PIPE ONLY NUMBER OF 90 ELBOWS TERMINATION TYPE PIPE DIA IN PIPE DIA IN 1 2 3 4 5 6 9001 to 10 000 2743 to 3048 6...

Страница 42: ...sertion depth on pipe 7 After pipes have been cut and preassembled apply generous layer of cement primer to pipe fitting socket and end of pipe to insertion mark Quickly apply approved cement to end o...

Страница 43: ...ccording to Table 14 2 in 51 mm diameter pipe is good for 35 ft 11 M with 3 elbows but only 30 ft 9 M with 5 elbows Therefore 2 1 2 in 64 mm diameter pipe must be used for both vent and combustion air...

Страница 44: ...llowing guidelines 1 Comply with all clearance requirements stated in Table 8 or 9 per application 2 Termination or termination kit should be positioned where vent vapors will not damage plants shrubs...

Страница 45: ...ever is greater typ A At least 36 in A Maintain 12 in 305mm min clearance above highest anticipated snow level Maximum of 24 in 614mm above roof 90 Note A denotes 0 to 2 in Between the first 2 vents T...

Страница 46: ...pe fittings Clean and cement using same procedures as used for system piping 4 Check required dimensions as shown in Fig 44 Multiventing and Vent Terminations When 2 or more 353BAV Furnaces are vented...

Страница 47: ...control will lockout Control is grounded through green yellow wire connected to gas valve C terminal and burner box screw CAUTION CONDENSATE TRAP WIRE TIE S HEAT TAPE 3 WRAPS MINIMUM A93036 Fig 47 Co...

Страница 48: ...aution may result in intermittent unit operation This furnace is equipped with a manual reset limit switch in the burner box area The switch will open and shut off power to the gas valve if a flame ro...

Страница 49: ...icient pressure is available the high heat pressure switch HPS closes and the high heat gas valve solenoid GV HI is energized The furnace control CPU begins a 15 second prepurge period after the low h...

Страница 50: ...th of previous cooling period of the single stage thermostat NOTE The air conditioning relay disable jumper ACRDJ must be connected to enable the adaptive cooling mode in response to a call for coolin...

Страница 51: ...d and there is a demand for dehumidification the furnace blower motor BLWM will continue running at low cool speed same speed as LO HT b When the R to G and Y Y2 circuit is closed and there is a deman...

Страница 52: ...uel A00279 Fig 54 Dual Fuel Thermostat with Two Stage Furnace and Single Speed Heat Pump A00280 Fig 55 Dual Fuel Thermostat With Two Stage Furnace and Two Speed Heat Pump A00281 Fig 56 Two Stage Therm...

Страница 53: ...election must be turned ON in all dual fuel applications 10 NO connection should be made to the furnace HUM terminal when using a Thermidistat 11 Optional connection If wire is connected dip switch No...

Страница 54: ...will remain on for the selected blower OFF delay period then switch to continuous blower speed When the R to W W1 and Y Y2 R to W W1 and Y Y2 and G R to W W1 and Y1 and Y Y2 or R to W W1 and Y1 and Y...

Страница 55: ...D b Remove regulator seal caps that conceal adjustment screws for low and high heat gas valve pressure regulators See Fig 58 c Move setup switch SW 1 on control center to ON position This keeps furnac...

Страница 56: ...ize and High Low Heat Manifold Pressures for Correct Inputs for Use with 060 Through 120 Size Furnaces Only Tabulated Data Based on 20 000 13 000 Btuh per Burner Derated 2 Percent for Each 1000 ft 305...

Страница 57: ...for Correct Inputs Continued for Use With 060 Through 120 Size Furnaces Only Tabulated Data Based on 20 000 13 000 Btuh per Burner Derated 2 Percent for Each 1000 ft 305 M Above Sea Level A08376B NOT...

Страница 58: ...ace for proper input to be clocked d Obtain yearly heat value average for local gas supply NOTE Be sure heating value of gas used for calculations is correct for your altitude Consult local gas utilit...

Страница 59: ...161 47 76 153 383 116 31 62 155 48 75 150 375 120 30 60 150 49 73 147 367 124 29 58 145 SET TEMPERATURE RISE UNIT DAMAGE HAZARD Failure to follow this caution may result in unit component damage Tempe...

Страница 60: ...r motor speed lead from one of the other motor leads and relocate it to HI HT terminal See Table 18 for lead color identification Reconnect original lead on SPARE terminal Follow this same procedure f...

Страница 61: ...er and outer doors are properly installed 5 Cycle test furnace with room thermostat 6 Check operation of accessories per manufacturer s instructions 7 Review User s Guide with owner 8 Leave literature...

Страница 62: ...___________ External Drain Connection Leak Tight and Sloped ____________ Condensate Trap Primed before Start Up ____________ Heat Tape Installed if Required CHECKLIST START UP ____________ Gas Input R...

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