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12

b. Remove and discard UPPER (molded) inducer housing

drain tube which was previously connected to

condensate trap.

c. Install cap and clamp on UPPER inducer housing drain

connection where molded drain tube was removed.

d. Use inducer housing drain tube (violet label and

factory-supplied in loose parts bag) to connect

LOWER inducer housing drain connection to the

condensate trap.

e. Connect inducer housing drain connection to

condensate trap.

(1.) Condensate Trap Located on Left Side of Casing

a. Determine appropriate length and cut.

b. Connect tube to condensate trap.

c. Clamp tube to prevent any condensate leakage.

(2.) Condensate Trap Located on Right Side of Casing

a. Route inducer housing drain tube (violet label)

directly from inducer housing to condensate

trap as shown in Fig. 9.

b. Determine appropriate length and cut.

c. Connect tube to condensate trap.

d. Clamp tube to prevent any condensate leakage.

3. Relief Port Tube Refer to Pressure Switch Tubing section

for connection procedure.

CONDENSATE TRAP FIELD DRAIN

ATTACHMENT

Refer to Condensate Drain section for recommendations

and procedures.

PRESSURE SWITCH TUBING

One collector box pressure tube (pink label) is factory connected

to the High Pressure Switch for use when furnace is installed in

upflow

applications. This tube MUST be disconnected and used

for the condensate trap relief port tube. The other collector box

pressure tube (green label) which was factory connected to the

condensate trap relief port connection MUST be connected to the

High Pressure Switch in DOWNFLOW or HORIZONTAL

RIGHT applications

NOTE

: See Fig. 8 or 9 or tube routing label on main furnace

door to check for proper connections.

1. Disconnect collector box pressure tube (pink label)

attached to High Pressure Switch.

2. Extend collector box pressure tube (green label) which

was previously connected to condensate trap relief port

connection

by

splicing

to

small

diameter tube

(factory-supplied in loose parts bag).

3. Connect collector box pressure tube (green label) to High

Pressure Switch connection labeled COLLECTOR BOX.

4. Extend collector box pressure tube (pink label) which was

previously connected to High Pressure Switch by splicing

to remaining small diameter tube (factory-supplied in

loose parts bag).

5. Route this extended tube (pink label) to condensate trap

relief port connection.

6. Determine appropriate length, cut, and connect tube.
7. Clamp tube to relief port connection.

CONDENSATE TRAP FREEZE PROTECTION

Refer

to

Condensate

Drain

Protection

section

for

recommendations and procedures.

Step 4 -- Horizontal Left (Supply-Air Discharge)

Applications

In a horizontal left furnace application, the blower is located to

the right of the burner section, and conditioned air is discharged

to the left.

CONDENSATE TRAP LOCATION

The condensate trap must be removed from the factory-installed

blower shelf location and relocated in selected application

location as shown in Fig. 2 or 10.
To relocate condensate trap from the blower shelf to desired

location, perform the following:

1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs

inward and rotating trap.

3. Install casing hole filler cap (factory-supplied in loose

parts bag) into blower shelf hole where trap was removed.

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury

or death.
Casing hole filler cap must be installed in blower shelf hole

when condensate trap is relocated to prevent combustion

products being drawn in from appliances in the

equipment room.

!

WARNING

4. Install condensate trap into left-hand side casing hole by

inserting tube connection stubs through casing hole and

rotating until tabs snap into locking position.

5. Fill unused condensate trap casing holes with plastic filler

caps (factory-supplied in loose parts bag).

CONDENSATE TRAP TUBING

NOTE

: See Fig. 10 or tube routing label on main furnace door to

check for proper connections.

1. Collector Box Drain Tube

a. Install drain tube coupling (factory-supplied in loose

parts bag) into collector box drain tube (blue label)

which was previously connected to condensate trap.

b. Connect large diameter drain tube and clamp

(factory-supplied in loose parts bag) to drain tube

coupling, extending collector box drain tube.

c. Route extended tube (blue label) to condensate trap

and cut to appropriate length.

d. Clamp tube to prevent any condensate leakage.

2. Inducer Housing Drain Tube

a. Remove and discard LOWER (molded) inducer

housing drain tube which was previously connected to

condensate trap.

b. Use inducer housing drain extension tube (violet label

and factory-supplied in loose parts bag) to connect

LOWER inducer housing drain connection to the

condensate trap.

c. Determine appropriate length, cut, and connect tube.

d. Clamp tube to prevent any condensate leakage.

353BA

V

Содержание 353BAV

Страница 1: ...system be checked once a year by qualified service personnel The authority having jurisdiction gas inspection authority municipal building department fire department etc should be consulted before in...

Страница 2: ...xhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR O...

Страница 3: ...s product WARNING Installing and servicing heating equipment can be hazardous due to gas and electrical components Only trained and qualified personnel should install repair or service heating equipme...

Страница 4: ...ly for the detection of leaks to check all connections as specified in the GAS PIPING section of these instructions Always install furnace to operate within the furnace s intended rise range with a du...

Страница 5: ...the NFPA 90B For copies contact the National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 or for only the NFGC contact the American Gas Association 400 N Capitol N W Washington D...

Страница 6: ...FM 16 in 406mm round or 14 1 2 368mm x 12 in 305mm rectangle b For 1200 CFM 20 in 508mm round or 14 1 2 368mm x 19 1 2 in 495mm rectangle c For 1600 CFM 22 in 559mm round or 14 1 2 368mm x 23 1 4 in 5...

Страница 7: ...TATIC CHARGE TO GROUND 4 Firmly touch the clean unpainted metal surface of the furnace chassis which is close to the control Tools held in hand during grounding will be discharged 5 After touching the...

Страница 8: ...ig 5 CONDENSATE TRAP TUBING FACTORY SHIPPED ORIENTATION NOTE See Fig 6 or tube routing label on main furnace door to confirm location of these tubes 1 Collector Box Drain Inducer Housing Drain Relief...

Страница 9: ...y gently pushing tabs inward and rotating trap 3 Install casing hole filler cap factory supplied in loose parts bag into blower shelf hole where trap was removed CARBON MONOXIDE POISONING HAZARD Failu...

Страница 10: ...onnected to the High Pressure Switch and should not require any modification COLLECTOR BOX TUBE PINK CONDENSATE TRAP COLLECTOR BOX TUBE GREEN COLLECTOR BOX DRAIN TUBE BLUE INDUCER HOUSING DRAIN TUBE V...

Страница 11: ...LOWER collector box drain tube blue and white striped label PLUG COLLECTOR BOX TUBE GREEN COLLECTOR BOX TUBE PINK COLLECTOR BOX DRAIN TUBE BLUE WHITE STRIPED COLLECTOR BOX EXTENSION DRAIN TUBE CONDENS...

Страница 12: ...port connection 6 Determine appropriate length cut and connect tube 7 Clamp tube to relief port connection CONDENSATE TRAP FREEZE PROTECTION Refer to Condensate Drain Protection section for recommenda...

Страница 13: ...n main furnace door to check for proper connections Modify tube as described below 1 Disconnect collector box pressure tube pink label attached to High Pressure Switch 2 Use smaller diameter tube fact...

Страница 14: ...to desired location perform the following 1 Remove 3 tubes connected to condensate trap 2 Remove trap from blower shelf by gently pushing tabs inward and rotating trap 3 Install casing hole filler ca...

Страница 15: ...ommendations and procedures PRESSURE SWITCH TUBING One collector box pressure tube pink label is factory connected to the High Pressure Switch for use when furnace is installed in UPFLOW applications...

Страница 16: ...vailable electric power and gas supplies meet specifications on the furnace rating plate S be attached to an air distribution system and be located as close to the center of the distribution system as...

Страница 17: ...bris from all HVAC system components after construction is completed After construction is complete verify furnace operating conditions including ignition input rate temperature rise and venting accor...

Страница 18: ...ir must be provided to avoid negative pressure in the equipment room or space A positive seal must be made between the furnace cabinet and the return air duct to prevent pulling air from the burner ar...

Страница 19: ...300 178 3 8 400 237 8 10 500 297 3 6 600 186 8 9 900 280 3 13 200 373 7 16 500 467 2 19 800 560 6 23 100 654 1 0 00 NP NP NP NP NP NP NP NP NP b Not less than the sum of the areas of all vent connecto...

Страница 20: ...VENT THROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX UNCONFINED SPACE INTERIOR HEATED SPACE CLEARANCE IN FRONT OF COMBUSTION AIR OPENINGS SHALL...

Страница 21: ...and tighten inside Nut to secure arrangement NOTE Bottom closure must be used when leveling legs are used See Bottom Closure Panel section Step 2 Installation in Upflow and Downflow Applications NOTE...

Страница 22: ...ciation SMACNA or American Society of Heating Refrigerating and Air Conditioning Engineers ASHRAE or consult The Air Systems Design Guidelines reference tables available from your local distributor Th...

Страница 23: ...all be of such a size that the heat exchanger can be viewed for possible openings using light assistance or a probe can be inserted for sampling the air stream The cover attachment shall prevent leaks...

Страница 24: ...to ensure proper drainage 3 For non direct vent 1 pipe application bottom side combustion air entry cannot be used when furnace is installed with hangers as shown A PREFERRED ROD LOCATION B ALTERNATE...

Страница 25: ...r or a factory specified high efficiency disposable filter see cabinet instructions If installing the filter in the furnace blower compartment determine location for filter and relocate filter retaini...

Страница 26: ...5 in wc based on a 0 60 specific gravity gas Ref Table 5 and the NFGC Step 7 Gas Piping Gas piping must be installed in accordance with national and local codes Refer to current edition of NFGC in the...

Страница 27: ...an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all connections WARNING Gas line grommet factory supplied loose parts bag should be used...

Страница 28: ...trol will lock out Control is grounded through green yellow wire routed to gas valve C terminal and burner box screw CAUTION See Fig 31 32 and 50 57 for field wiring diagram showing typical field 115...

Страница 29: ...eating and Cooling Application Wiring Diagram 1 Stage Thermostat and Condensing Unit 115 V FUSED DISCONNECT SWITCH WHEN REQUIRED JUNCTION BOX CONTROL BOX 24 V TERMINAL BLOCK THREE WIRE HEATING ONLY SE...

Страница 30: ...POWER ENTRY HOLES POWER ENTRY HOLE FILLER PLUG FACTORY SUPPLIED LOOSE PARTS BAG A05113 Fig 34 Factory Installed J Box Location 24 V WIRING Make field 24 v connections at 24 v terminal block on furnace...

Страница 31: ...NING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death The following s...

Страница 32: ...32 A08343 Fig 36 Wiring Diagram 353BAV...

Страница 33: ...tem and Fig 45 for non direct vent 1 pipe system WARNING An abandoned masonry chimney may be used as a raceway for properly insulated and supported combustion air when applicable and vent pipes Each f...

Страница 34: ...in loose parts bag in combustion air elbow using RTV or by cementing as shown in Fig 39 For 120 000 Btuh size units only separate the 2 halves of perforated disk assembly and use only the shouldered...

Страница 35: ...35 A05009 Table 8 Direct Vent Termination Clearance 353BAV...

Страница 36: ...36 A05013 Table 9 Other than Direct Vent Termination Clearance 353BAV...

Страница 37: ...e permanently to combustion air intake housing since it may be necessary to remove pipe for service of burner box components or flame sensor Attachment of Combustion Air Intake Housing Plug Fitting Th...

Страница 38: ...m ONLY NOTE Do not count elbows or pipe sections in terminations or within furnace all elbows shown in Fig 44 and 45 are not be to counted 2 Determine location of vent pipe connection to inducer housi...

Страница 39: ...8 6 61 18 6 80 000 2 Pipe or 2 in Concentric 2 51 2 51 49 14 9 44 13 4 30 9 1 25 7 6 25 7 6 15 4 6 2 1 2 64 2 1 2 64 70 21 3 70 21 3 70 21 3 70 21 3 70 21 3 70 21 3 100 000 2 Pipe or 3 in Concentric 2...

Страница 40: ...2 51 2 51 60 18 3 55 16 8 54 16 5 49 14 9 48 14 6 47 14 3 80 000 2 Pipe or 2 in Concentric 2 51 2 51 41 12 5 36 11 0 23 7 0 18 5 5 17 5 2 8 2 4 2 1 2 64 2 1 2 64 70 21 3 70 21 3 70 21 3 70 21 3 70 21...

Страница 41: ...1 15 4 6 10 3 0 ALTITUDE FT M UNIT SIZE BTUH DIRECT VENT 2 PIPE ONLY NON DIRECT VENT 1 PIPE ONLY NUMBER OF 90 ELBOWS TERMINATION TYPE PIPE DIA IN PIPE DIA IN 1 2 3 4 5 6 9001 to 10 000 2743 to 3048 6...

Страница 42: ...sertion depth on pipe 7 After pipes have been cut and preassembled apply generous layer of cement primer to pipe fitting socket and end of pipe to insertion mark Quickly apply approved cement to end o...

Страница 43: ...ccording to Table 14 2 in 51 mm diameter pipe is good for 35 ft 11 M with 3 elbows but only 30 ft 9 M with 5 elbows Therefore 2 1 2 in 64 mm diameter pipe must be used for both vent and combustion air...

Страница 44: ...llowing guidelines 1 Comply with all clearance requirements stated in Table 8 or 9 per application 2 Termination or termination kit should be positioned where vent vapors will not damage plants shrubs...

Страница 45: ...ever is greater typ A At least 36 in A Maintain 12 in 305mm min clearance above highest anticipated snow level Maximum of 24 in 614mm above roof 90 Note A denotes 0 to 2 in Between the first 2 vents T...

Страница 46: ...pe fittings Clean and cement using same procedures as used for system piping 4 Check required dimensions as shown in Fig 44 Multiventing and Vent Terminations When 2 or more 353BAV Furnaces are vented...

Страница 47: ...control will lockout Control is grounded through green yellow wire connected to gas valve C terminal and burner box screw CAUTION CONDENSATE TRAP WIRE TIE S HEAT TAPE 3 WRAPS MINIMUM A93036 Fig 47 Co...

Страница 48: ...aution may result in intermittent unit operation This furnace is equipped with a manual reset limit switch in the burner box area The switch will open and shut off power to the gas valve if a flame ro...

Страница 49: ...icient pressure is available the high heat pressure switch HPS closes and the high heat gas valve solenoid GV HI is energized The furnace control CPU begins a 15 second prepurge period after the low h...

Страница 50: ...th of previous cooling period of the single stage thermostat NOTE The air conditioning relay disable jumper ACRDJ must be connected to enable the adaptive cooling mode in response to a call for coolin...

Страница 51: ...d and there is a demand for dehumidification the furnace blower motor BLWM will continue running at low cool speed same speed as LO HT b When the R to G and Y Y2 circuit is closed and there is a deman...

Страница 52: ...uel A00279 Fig 54 Dual Fuel Thermostat with Two Stage Furnace and Single Speed Heat Pump A00280 Fig 55 Dual Fuel Thermostat With Two Stage Furnace and Two Speed Heat Pump A00281 Fig 56 Two Stage Therm...

Страница 53: ...election must be turned ON in all dual fuel applications 10 NO connection should be made to the furnace HUM terminal when using a Thermidistat 11 Optional connection If wire is connected dip switch No...

Страница 54: ...will remain on for the selected blower OFF delay period then switch to continuous blower speed When the R to W W1 and Y Y2 R to W W1 and Y Y2 and G R to W W1 and Y1 and Y Y2 or R to W W1 and Y1 and Y...

Страница 55: ...D b Remove regulator seal caps that conceal adjustment screws for low and high heat gas valve pressure regulators See Fig 58 c Move setup switch SW 1 on control center to ON position This keeps furnac...

Страница 56: ...ize and High Low Heat Manifold Pressures for Correct Inputs for Use with 060 Through 120 Size Furnaces Only Tabulated Data Based on 20 000 13 000 Btuh per Burner Derated 2 Percent for Each 1000 ft 305...

Страница 57: ...for Correct Inputs Continued for Use With 060 Through 120 Size Furnaces Only Tabulated Data Based on 20 000 13 000 Btuh per Burner Derated 2 Percent for Each 1000 ft 305 M Above Sea Level A08376B NOT...

Страница 58: ...ace for proper input to be clocked d Obtain yearly heat value average for local gas supply NOTE Be sure heating value of gas used for calculations is correct for your altitude Consult local gas utilit...

Страница 59: ...161 47 76 153 383 116 31 62 155 48 75 150 375 120 30 60 150 49 73 147 367 124 29 58 145 SET TEMPERATURE RISE UNIT DAMAGE HAZARD Failure to follow this caution may result in unit component damage Tempe...

Страница 60: ...r motor speed lead from one of the other motor leads and relocate it to HI HT terminal See Table 18 for lead color identification Reconnect original lead on SPARE terminal Follow this same procedure f...

Страница 61: ...er and outer doors are properly installed 5 Cycle test furnace with room thermostat 6 Check operation of accessories per manufacturer s instructions 7 Review User s Guide with owner 8 Leave literature...

Страница 62: ...___________ External Drain Connection Leak Tight and Sloped ____________ Condensate Trap Primed before Start Up ____________ Heat Tape Installed if Required CHECKLIST START UP ____________ Gas Input R...

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