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PNEUMATIC ELEMENTS

7.2 COOLING SYSTEM

(op on for aluminium pro

ﬁle

s cu ng)

Picture 7.4-1 Cooling system

1. Switch ON / OFF for cooling system
2. Coolant Spray speed regulator
3. Coolant tank (inside view)



Cu ng

ﬂu

ids are various

ﬂ

uids that are used in machining to cool and lubricate

the cu ng tool.

Before PVC pro

ﬁle

s cu ng opera on started switch OFF the cooling system. Open the

protec ve covers of cu ng heads and clean the inside area from coolant.



Cu ng

ﬂu

id recommended to use:

«Brobolube (Part Number: 9601480)

1

3

2

«
...
16
17
18
19
20
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»

Содержание TNF-113

Страница 1: ...N DISTRIBUTOR IS BROBO WALDOWN AUST PTY LTD A C N 098 264 316 A B N 42 098 264 316 65 67 Williams Rd Dandenong 3175 PO BOX 4274 Dandenong Sth 3164 Victoria AUSTRALIA Tel 61 3 9794 8751 Email info brobo com au Fax 61 3 9794 8792 Website www brobo com au Certified System Quality ISO 9001 ...

Страница 2: ...INGS 9 4 4 FIRST CONNECTION 10 5 PRINCIPLES OF WORK 11 5 1 MAIN SETTINGS 11 5 1 1 MEASURE CALIBRATION 11 5 2 MACHINE CONTROL ELEMENTS 11 5 3 OPERATION OF THE MACHINE 12 6 MAINTENANCE AND THE LUBRICATION OF THE MACHINE 13 6 1 MAINTENANCE TABLE 13 6 2 MAGNETIC SENSOR 14 6 3 CHANGING THE BLADE 15 7 PNEUMATIC ELEMENTS 16 7 1 VALVE AND CYLINDER CONTROL 16 7 2 COOLING SYSTEM 17 8 TROUBLESHOOTING 18 8 1 ...

Страница 3: ...requests of the present instruc on the manufacturer guarantees working capacity of the machine during a warranty period MANUFACTURER Probably that some func onal features of the machine are not reﬂected in the given document Conformity of the informa on containing in the given document is checked by us Nevertheless some divergences are possible and complete conformity of the validity is not guaran...

Страница 4: ...rpose of acquaintance with the machine Instructions on necessity of familiarity with a management before machine tool operation Instructions on safety conditions which are obligatory for observance by the user for the purpose of the prevention of drawing of a possible damage to the machine Warning of high voltage presence Warning of possible harm to health of the person and of any kinds of time da...

Страница 5: ...not suppose any mechanical damages Equipment start is carried out by the expert of service department It is forbidden to suppose any other person to start Equipment repair should be carried out only by experts of the service centre and only with use of the original spare details and parts Use the equipment for other purposes which distinct from are the provided scope can lead to dangerous situatio...

Страница 6: ...open safety covers to a machine blackout Only one operator should work on the machine The machine should pass regular service and adjustment Do not use the machine tool in faulty condition Do not use the machine tool in wet and damp premises It is forbidden to touch a heating plate of the working machine Attention Do not stay between moving cutting heads ...

Страница 7: ...ing pedal 4 Electric panel 5 Clamping cylinder 6 Angle fixator 7 Cutting degree adjustment handle 8 Cutting table 9 Cutting head 10 Protective cover 11 Motor 12 Cooling system switch 13 Coolant sprey speed regulator 14 Conveyor connection 15 Left conveyor 16 Right conveyor 17 Size adjustment stop 2 9 4 6 8 11 1 3 5 7 10 12 13 14 17 16 15 3 ...

Страница 8: ...el Frequency 50 60 Hz 50 60 Hz Motor power 1 1 kW 1 1 kW RPM 2810 2810 Total power 1 1 kW 1 5kW Air pressure 6 8 Bar 6 8 Bar Air consumption 2 2 lt min 2 2 lt min Sawblade external Ø diameter 400 mm 400 mm Sawblade internal Ø diameter 32 mm 32 mm Sawblade thickness 4 mm 4 mm Sawblade Z 120 120 Sawblade RPM 4800 4800 Minimum cutting length 360 mm 360 mm Maximum cutting length 3300 mm 3300 mm Width ...

Страница 9: ...chine away from the pallet base using a sling harness wrapped around the cutting head of the saw Ensure that the floor is as level as possible before finally positioning the machine to the desired location It is forbidden to be under the machine during loading and unloading 1 At loading to forklift it is necessary to avoid damage of cables cylinders hoses filter regulator and control panels 2 Mean...

Страница 10: ...e machine should be done by the service staff or qualified electrician The used electric switchboard should correspond to norms of safety and electric standards The voltage stabilizer should be connected to a line of a supply of electricity The grounding contour prevents aggrieving to the user by wandering currents for this reason the correct system and reliability of a contour of grounding has sp...

Страница 11: ...chine by not service team First connection by service team Eliminate failures occured during transportation Check the uniformity of machine installation Check the electrical and air connections Switch on the machine Instruct the operator of the machine Give instruction on the safety and maintenance of machine Note If in new connection machine does not work then the cause could be the inconsistency...

Страница 12: ...s necessary to change some options Necessary options are given below 5 1 1 MEASURE CALIBRATION Measure the profile after cutting Set the dimension you get on the ruler 1 by the pointer 2 weakening its attachment Picture 5 1 1Measure calibration 5 2 MACHINE CONTROL ELEMENTS Picture 5 2 1 Machine control elements 1 Power switch 2 Motor Start button 3 Clamping pedal 4 Cutting degree adjustment 1 2 1 ...

Страница 13: ...ch can be near to it also it is necessary to warn surround persons about machine operation When the machine is ready to operate the below actions are taken 1 The profile is placed to the table horizontally 2 If you want to cut in a different angle you can adjust the angle by pulling up the angle fixing handle 4 3 By stepping the profile pressing pedal 3 clamps come down and press the profile 4 Pre...

Страница 14: ...tic panels should be cleaned once a month with air against the dust and sawdust 7 The dismantling and assembling process of the motor cutter ends should be performed by an expert 8 If the clamping cylinders do not press the profile the pressure should be checked from the air lubricator 9 The machine needs at least 6 bar air pressure Pressure should be followed Daily maintenance Clean machine and s...

Страница 15: ...e position of the magnetic sensor changes that is to say it will not contact with the magnet so the signal will not go the PLC and therefore there will not be any action performed In this case the sensor is placed by moving forward or backward slightly in the arrow direction the light on the sensor turns on when the magnet contacts with the sensor and the sensor is fixed in that position so the pr...

Страница 16: ...must be removed 3 The nuts on the motor spindle where the saw is installed are must be removed from the saw place by opening in the opposite direction to each others 4 After the saw is replaced with the new one the same procedure is reversed 5 After the saw is replaced the covers are replaced too Wear gloves during the saw replacement Picture 6 2 1 Blade changing ...

Страница 17: ...glands Give air from A and check from B If air comes from B the cylinder seal must be malfunctioning 3 When air is given from B the cylinder rod must still be giving out air the neck seal C must be malfunctioning If after checking them A B and C give out no air but there still is a leakage through the valves exhaust check the valve 4 After you have checked them if A B and C give out no air but the...

Страница 18: ... Spray speed regulator 3 Coolant tank inside view Cu ng ﬂuids are various ﬂuids that are used in machining to cool and lubricate the cu ng tool Before PVC proﬁles cu ng opera on started switch OFF the cooling system Open the protec ve covers of cu ng heads and clean the inside area from coolant Cu ng ﬂuid recommended to use Brobolube Part Number 9601480 1 3 2 ...

Страница 19: ...TION TABLE FAILURE REASON SOLUTION TABLE There is no movement Electrical failure Air connection failure Check the safety power switch Check the fuses Check the input phases Check the air connections Motor does not work Thermic blown Motor failure Check the thermic of the left head Replace the motor with the new one Clamping cylinders do not clamp Valve or cylinder failure Pedal contact failure See...

Страница 20: ... 9 CIRCUIT DIAGRAMS 9 1 PNEUMATIC CIRCUIT DIAGRAM CONTROL DRAWING BY DRAWING 07 03 2009 DATE MANUAL CUTTING SAW TNF 115 PNEUMATIC DIAGRAM REV PAGE 1 AIR GUN 8 BAR ONEWAY STREAM CONTROL VALVE 5 2 24 DC PEDAL VALVE CLAMPING CYLINDERS ...

Страница 21: ... DIAGRAMS 9 2 ELECTRIC CIRCUIT DIAGRAM TNF 115 03 03 2009 PAKO SWITCH Q1 MOTOR RUN T1 THERMAL RELAY 310 M1 MOTOR MOTOR Q MANUAL CUTTING SAW TNF 115 TRIGGER SWITCH CONTACTOR POWER SUPPLY WITH LINE FUSE ISOLATOR SWITCH ON OFF ...

Страница 22: ...page 21 23 21 CIRCUIT DIAGRAMS TNF 115_220V 03 03 2009 PAKO SWITCH INV1 1 1 kW INVERTOR M1 1 1 kW MOTOR 1x16A FUSE MANUAL CUTTING SAW TNF 115 ...

Страница 23: ...ined 1 4 6 Where the defect has arisen due to normal wear and tear on the goods 1 5 The Supplier is under no obligation under this warranty where the Customer has failed to observe the terms of payment for the goods or any other obligation imposed by the terms and conditions of this warranty 1 6 In the event that the Supplier is supplying goods which have been manufactured by third parties the Cus...

Страница 24: ...98 264 316 A B N 42 098 264 316 65 67 Williams Rd Dandenong 3175 PO BOX 4274 Dandenong Sth 3164 Victoria AUSTRALIA Tel 61 3 9794 8751 Email info brobo com au Fax 61 3 9794 8792 Website www brobo com au Certified System Quality ISO 9001 ...

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