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Braun Corporation CENTURY CL917IB, Инструкция по установке и обслуживанию

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Repair Parts List

  Item  Qty. 

Description 

Part No. 

  Item  Qty. 

Description 

Part No. 

 

Part Numbers of Items Identical on All Lift Models

 

Item 

Qty. 

Description 

CL917IB CL917FIB CL919IB CL919FIB

 

Part Numbers of Items Dedicated per Lift Model

  1 

1 

Base 

Weldment 

917R7148W33  917F7148W33 919R7148W34 919F7148W34

  2 

1 

Plate, Pump Backing 

975R0501 

975F0501 

975R0501 

975F0501

  3 

1 

Cover, Pump, 2-Piece, Back-Bottom 

915R5513B 

915F5513B 

915R5513B 

915F5513B

  4 

1 

Cover, Pump, 2-Piece, Top-Front Assy. 

915R5513TA 

915F5513TA 

915R5513TA 

915F5513TA

 

5 

1 

Platform 

Weldment 

985R03350IBW  985R03350IBW 985R03450IBW 985R03450IBW

  6 

1 

Roll Stop 

985-0312 

985-0312 

985-0312-34 

985-0312-34

  7 

1 

Bridge Plate 

985-0147IB 

985-0147IB 

985-0147IB-34 

985-0147IB-34   

  8 

2 

Spring, Dampener, Retract 

26963

  9 

1 

Weldment, Latch, Lift/Tite, Rear 

29412RW

  10 

1 

Weldment, Latch, Lift/Tite, Front 

29412FW

  11 

1 

Holder, Owner Manual, 6" x 9" 

25715

  12 

3 

Washer, #10, Flat, Auto BK 

11541

  13 

1 

Rivet, Pop, 3/16" x .06"/.13" 

11512

  14 

8 

Washer, .516" I.D. x 1" O.D. x .0269", Auto BK 

15328

  15 

4 

Washer, Finger, Disc Spring 

27276

  16 

4 

Snap-Ring 1/2" 

13273

  17 

4 

Snap-Ring 5/16" 

24570

  18 

4 

O-Ring, 5/16" I.D. x 1/16" O.D. 

26614

  19 

1 

Pump-Handle (W/Grip) 

17206A

  20 

1 

Handle Clip, Top Cover 

915-5517

  21 

1 

Handle Clip, Bottom Cover 

915-5518

  22 

3 

Rivet, Pop, 1/8"- .13"/.19" 

12954

  23 

1 

Stud, Wing Head 

28804

  24 

1 

Retainer, Push-On 

28805

  25 

2 

Grommet - I.D. 1.25"/G.R./T.625" 

25916 

  26 

1 

Pump Assembly, (M268 with Backup Pump) 

29732A12V

  27 

10 

Pin, Pivot, Parallel Arm 

917-0403

 28  10 

Screw Drive #8 x 3/16" Long Black 24439BK

  29 

1 

Receptacle, Clip-On 

28803

  30 

1 

Circuit Board, Seat Belt Interlock 

29557A

  31 

4 

Standoff, .25" LG PCB Nylon 

86739

  32 

4 

Screw, #6-32 x 3/8" Self-Tap FLT PH 

82764

  33 

2 

Bolt, 5/16-18 x 1/2" Nylock, Hex  

10012

  34 

2 

Washer, 5/16" Flat 

10063

  35 

2 

Bolt, 3/8-16 x 1/2" Nylock, Hex 

29729

  36 

2 

Bolt, 1/4-20 x 5" Hex, All Thread, Black 

29083

  37 

4 

Bolt, 1/4-20 x 3/4", Full Thread, Soc Cap Hd 

18708

  38 

10 

Washer, 1/4" Flat, Black 

10062

  39 

5 

Washer, Nylon 1/4" I.D. x 11/16" x .030" 

12690

  40 

1 

Weldment, Microswitch Bracket 

975-0120W

  41 

5 

Screw, #4-40 x 3/4" RD., HD. 

11483   

  42 

2 

Nut, 1/4-20 Nylock, Black 

14614

  43 

2 

Microswitch, Floor Level, Cupped 

23184

  44 

1 

Weldment, Microswitch, Slide Adjust, Front 

990-2119WF

  45 

1 

Weldment, Microswitch, Slide Adjust, Rear 

990-2119WR

  46 

4 

Bushing, Microswitch  

911-7125

  47 

5 

Nut, #4-40 with Lockwasher 

19537

  48 

1 

Spacer, .125" I.D. x .250" O.D. x .375" 

990-7128

  49 

1 

Parallel Arm Weldment, Top-Rear 

975-2437R

  50 

2 

Cylinder, 14.625"/29.146" Retracted 

C1514.3-9408

  51 

2 

Parallel Arm Weldment, Bottom 

975-0458W

  52 

16 

Bearing, Flange, 3/4" x 3/8" 

24011

  53 

8 

Bushing, 3/4" I.D. x 1/2" 

900-0456

  54 

1 

Vertical Channel Weldment, Front, 48" 

985F2448IBW

  55 

1 

Cover, Plastic, Parallel Arm, O/S Front-w/Tape 

975-3704A

  56 

2 

Tape, 1" Wide S-Face Foam, x 14" (1 Shown) 

82015R014

  57 

4 

Tape, 1" Wide S-Face Foam, x 8" (2 Shown) 

82015R008

  58 

8 

Fastener, J-Nut, #10-24 

25776

  59 

1 

Handrail Weldment-Front 

975-2409FWIB

  60 

1 

Handrail Weldment-Rear 

975-2409RWIB

  61 

2 

Bumper, Rubber, 31/32" O.D. 

10950

  62 

2 

Screw, #8-18 x 1/2", Self-Tap, Phillips 

13583

  63 

2 

Bolt, 5/16-18 x  3/4", Hex 

13890

  64 

2 

Screw, 3/8-16 x 1 3/4", But. Hd., Skt. Cap Screw 

28977

  65 

1 

Strap Assembly 

28984

  66 

8 

Washer, 3/8" Flat, Black 

10064

  67 

4 

Nut, 3/8-16, Hex Lock 

13617

  68 

2 

Cotter Pin, 1/4" x 2", Black 

15886BK

  69 

1 

Weldment, Tube, Upper Fold Arm, Rear 

975-2425RRW

  70 

1 

Cover, Plastic, Parallel Arm, I/S Front-w/Tape 

975-0704IA

  71 

8 

Screw, #10-24 x 1/2", Button Head, Allen 

25842

 72 

2 

Tube Weldment, Lower Fold Arm w/o Microswitch 916-0426RW

  73 

1 

Tube Weldment, Upper Fold Arm, Front 

975-2425FRW

  74 

10 

Washer, 1/2" Flat Black Zinc 

25346

  75 

2 

Bolt, 3/8 - 16 x 1", Hex 

10025

  76 

6 

Washer, 3/8", Lock, Black 

10069BK

  77 

2 

Lever, Inboard Barrier 

975-0404

  78 

2 

Clamp,  Insulate, 1 3/8" I.D. 

29765

 79 

4 

Washer, 5/16" Lock, Black 

10068 

  80 

2 

Gas Spring, Fold Arm 

29186   

  81 

2 

Ball Stud, Gas Spring, 13MM x 3/8-16 F. Thread 

29185

  82 

2 

Washer, 3/8", Lock 

10069

  83 

1 

Diode, Green LED, Panel Mount 

29545

  84 

2 

Clip, Safety, 3/8-16 x 3/4", Flange 

12608

  85 

4 

Bolt, 3/8-16 X 3/4", Button Head, Socket Cap  

25171

  86 

2 

Bolt, 5/16-18 x 2", Flange, Hex 

25130

  87 

2 

Nut, 5/16-18, Serrated Flange 

25131

  88 

2 

Arm, Slide Support 

915-7412

  89 

2 

Slide, Platform, Rotate, Weldment 

995-0406W

  90 

2 

Spacer, .5" O.D. x .334" I.D. x 1.515" LG 

25132

  91 

14 

Bearing, Flange, 3/4" x 1/4" 

24012

  92 

4 

Spacer, Handrail, UHMW 

995-0301

  93 

2 

Pin, Pivot, Lower Arm 

900-0413

  94 

6 

Ring, Snap, 3/4", External 

18657

  95 

4 

Bearing, UHMW, Flat, 1.226" 

205-1760

  96 

1 

Buckle Half, Assembly 

28983

  97 

1 

Vertical Channel Weldment, Rear 

985R2448IBW

  98 

4 

Plastic End Cap, 1" I.D. x 1 1/4" O.D. 

20474

  99 

2 

Grip, Handle, Yellow 

19074

  100 

2 

Block, Platform Stop 

900-0311

  101 

2 

Bolt, 5/16-18 x 1 1/4" Low Socket Hd., Cap, Bk. 

26327

  102 

2 

Bumper, .75"x .625" Long 

915-0391

  103 

2 

Screw, 1/2-20 x 1 1/2" Set Lock, Black 

18663

  104 

2 

Block, Guide-Platform Stow 

28593

  105 

2 

Pin, Platform 

975-2325  

  106 

10 

Screw, 5/16 - 18 x 3/4", SHFS 

25527   

  107 

2 

Spacer, UHMW, Vertical Channel 

995-0320  

  108 

2 

Bolt, 5/16-18 x 3/4", Nylock 

29608   

  109 

2 

Bracket, Mounting, Quiet-Ride 

915-0392  

  110 

2 

Bolt, 5/16-18 x 3/4", Button Hd. Socket Cap, Bk. 

24440   

  111 

2 

Bolt, 5/16-18 x 3/4", Carriage, Black 

15858BK  

  112 

3 

Washer, 5/16", External Tooth 

16368   

  113 

4 

Nut, 5/16-18 Hex 

10058   

  114 

2 

Bracket, Inner Side Panel Guide 

915-0703  

  115 

3 

Bearing, UHMW, Flat, Thin, Black 

916-5406  

  116 

2 

Pivot, Bridge Plate Lever, Upper, Inside 

916-5433  

  117 

4 

Spacer, I.B., Gas Spring 

29460   

  118 

1 

Weldment, Latch, Foot-Mech., Roll Stop, Rear 

985-0204RRW 

  119 

1 

Weldment, Latch, Foot-Mech., Roll Stop, Front 

985-0204FRW 

  120 

1 

Rod 5/32", Torsion, Spring Bar, Front 

28132F   

  121 

1 

Rod 5/32", Torsion, Spring Bar, Rear 

28132R   

  122 

1 

Roll Stop, Arm, Rear 

985-2203RR 

  123 

1 

Roll Stop, Arm, Front 

985-2203FR 

  124 

1 

Terminal, Male Spade, 22/18 Gauge - 1/4" F. Ins. 

17185   

  125 

1 

Collar, Roll Stop, Torsion Bar 

995-0208  

  126 

4 

Nut, 3/8-16, Hex 

10059BK  

  127 

1 

Terminal, F. Spade, 22/18 Gauge - 1/4" F. Ins. 

17184   

  128 

4 

Screw, 5/16-18 x 5/16" Set 

11567   

  129 

2 

Pin, Bearing, Platform Slide 

975-2360  

  130 

2 

Bolt, 7/16-20 x 1", SHCS, w/Nylock Patch 

28474   

  131 

2 

Screw, 1/4-20 x 1/4", Set 

11563   

  132 

4 

Screw, #10-32 x 1/2, FDHXS 

17192P   

  133 

4 

Nut, #10-32, with Lockwasher 

18349   

  134 

4 

Rivet, Pop, 3/16"-.25/.38", Black 

14993   

  135 

2 

Bearing, Flange, 10MM x 12MM, FMB1012DU 

28128   

  136 

2 

Nut, 1/4-20 x 3/16", Roll Stop 

995-0205  

  137 

4 

Washer, Nylon, .34" I.D. x .74" O.D. x .62" T 

28129   

  138 

2 

Bolt, 1/4-20, Shoulder, Roll Stop 

995-0211  

  139 

2 

Nut, 5/16-18, Top Lock, Black 

28324BK  

  140 

2 

Bolt, 1/4-20 x 1/2", Button Head Socket 

15733   

  141 

2 

Bolt, 3/8-16 x 2", Hex Head, Cap 

10027   

  142 

2 

Roller Assembly 

1000-2395A 

  143 

2 

Roller Retainer 

915-5353  

 144 

1 

Grommet, I.D. .281"/F.R. .125"/G.D. .625"/T. .375 

27725  

  145 

2 

Pivot, Bridge Plate Lever, Upper-Outer 

916-5434  

  146 

1 

Clamp, 1/4" I.D.- Nylon Loop 

84396   

  147 

2 

Tape, 1" Wide S-Face Foam x 11" (1 shown) 

82015Roll 

  148 

1 

Rivet, Snap,  .201" x .256"/.295" 

26362   

  149 

4 

Bearing, Flange, 1" x 1/2-16, FDU08 

28031   

  150 

1 

Cover, Plastic, Parallel Arm, O/S Rear-w/Tape 

915-3702A 

  151 

1 

Weldment, Bridge Plate Bracket, Front 

916-7431FA 

  152 

2 

Washer, .060" x .76" x 1.25" O.D. 

27734   

  153 

2 

Washer, .516" I.D. x .75" O.D. x .250", Black 

25336   

  154 

1 

Cover, Plastic, Parallel Arm, I/S Rear-w/Tape 

915-3703A 

  155 

1 

Weldment, Bridge Plate Bracket, Rear 

916-7431RA 

  156 

1 

Parallel Arm Weldment, Top-Front 

915-0437F 

  157 

2 

Bearing, Flange, 1/2" x 1/4" 

24442

Page 60

Revised:  7-6-10

Содержание CENTURY CL917IB

Страница 1: ...WARNING Read manual before installing or servicing lift Failure to do so may result in serious bodily injury and or property damage ual Man...

Страница 2: ...the lift examine the unit for any damage Notify the carrier at once with any claims Two warranty registration cards shown right are located in the lift mounted manual storage pouch The sales represent...

Страница 3: ...ies 03 lift model read this supplement as well as all informa Subject CL917IB Century Series 03 Lift Models Effective October 2003 tion contained in this manual and additional supplements if included...

Страница 4: ...stainless steel Allen adjustment screws to reposition the limit switches Adjust these microswitches as outlined below and on Microswitch Adjustment Instructions decal 24490 posted on tower Turn adjust...

Страница 5: ...unted Platform Sensor Pressure Switch J2 J6 J4 J13 Red J14 White Y GN Fold Unfold Switch GN BK W BN Up Down Switch Switch Box As Viewed From Terminal Side of Switch BK R BK W NOT USED GREEN 6 COND WHI...

Страница 6: ...39 17 1 Strain Relief SR 7W 2 See note below 7A 7B and 7C only 11352 11352 18 1 Cover Switch Box See note below 26798 26798 19 1 Power Cable Millennium Up Solenoid to Motor 29049 29049 20 1 Solenoid 4...

Страница 7: ...2 50 57 17 6 12 8 9 10 11 7C 7B 46 7A DO WN UP UN FO LD O UT FOLD IN 13 14 15 16 16 18 22 2 32 38 64 63 Series 03 CL917IB Pump Module Diagram Apply red 271 Thread Locker Loctite to the three pump moun...

Страница 8: ...3701A 71 8 Screw 10 24 x 1 2 Button Head Allen 25842 72 2 Tube Weldment Lower Fold Arm W O Microswitch 916 0426RW 73 1 Weldment Tube Upper Fold Arm Front 975 2425FRW 74 10 Washer 1 2 Flat Black Zinc 2...

Страница 9: ...25 128 138 131 71 71 141 64 71 88 56 57 97 71 71 71 141 58 38 102 82 81 82 84 81 74 106 66 144 127 124 67 64 58 58 149 58 58 58 71 71 67 107 19 22 23 20 26 30 31 3 32 29 33 108 34 2 35 21 39 24 83 112...

Страница 10: ...U n f o l d f o r S e r i e s 0 3 C L 9 1 7 I B L i f t E x p l o d e d V i e w Century Series 03 CL917IB Supplement 30304...

Страница 11: ...the inboard end of the platform resulting in an unsafe platform angle Subject CL917IB Century Series 02 Lift Models featuring Bridging capability Effective September 2003 Service Refer to this supple...

Страница 12: ...CIRCUIT BREAKER RD 4 RD 2 RD 2 RD 14 GN 14 UNFOLD FOLD UP DN SWITCH BOX WH 16 BK 16 BN 16 YL 16 GN 16 GN 16 LIFT HYDRAULIC UP M GROUND BAT AUX POWER STUD PUMP BODY GROUND BATTERY RD DOWN SOLENOID M B...

Страница 13: ...Pump Only PIN 2 R BK Pump Mounted Platform Sensor Pressure Switch J2 J6 J4 J13 Red J14 White Y GN Fold Unfold Switch GN BK W BN Up Down Switch Switch Box As Viewed From Terminal Side of Switch BK R BK...

Страница 14: ...is a black and red wire with 1 4 insulated male spade terminals d Plug the ground source from customer sup plied remote interlock with the 1 4 insulated female spade connector into the 1 4 insulated m...

Страница 15: ...terminals d Plug the 12V source from remote interlock into red wire supplied with insulated male spade connector e Remove male interlock jumper from front of pump module cover Store in glovebox for u...

Страница 16: ...ips See note below 24739 24739 17 1 Strain Relief SR 7W 2 See note below 7A 7B and 7C only 11352 11352 18 1 Cover Switch Box See note below 26798 26798 19 1 Power Cable Millennium Up Solenoid to Motor...

Страница 17: ...2 50 57 17 6 12 8 9 10 11 7C 7B 46 7A DO WN UP UN FO LD O UT FOLD IN 13 14 15 16 16 18 22 2 32 38 64 63 Series 02 CL917IB Pump Module Diagram Apply red 271 Thread Locker Loctite to the three pump moun...

Страница 18: ...rm Front 975 2425FRW 74 10 Washer 1 2 Flat Black Zinc 25346 75 2 Bolt 3 8 16 x 1 Hex 10025 76 6 Washer 3 8 Lock Black 10069BK 77 2 Lever Inboard Barrier 975 0404 78 2 Clamp Insulate 1 3 8 I D 29765 79...

Страница 19: ...79 63 9 101 149 107 99 91 91 99 66 132 132 5 94 152 121 155 118 137 135 131 133 120 129 136 137 129 122 123 136 137 138 137 119 135 6 66 128 125 128 138 131 71 71 141 64 71 88 56 57 97 71 71 71 141 58...

Страница 20: ...U n f o l d f o r S e r i e s 0 2 C L 9 1 7 I B L i f t E x p l o d e d V i e w Century Series 02 CL917IB Supplement 30067...

Страница 21: ...uctions 28 29 Floor Level Guideline Adjustments 30 31 Quiet Ride Adjustment Instructions 32 33 Maintenance and Lubrication Lubrication Diagram 34 Maintenance and Lubrication Schedule 35 37 Systems Des...

Страница 22: ...tform Pivot Fold Arms 2 Rotating Pivot Slide Arms 2 Platform Side Plates 2 Vertical Arm Covers 4 Pump Side Cylinder Base Plate Pump Module Rear Automatic Inboard Roll Stop and Bridge Plate IB Opposite...

Страница 23: ...nd held control switchbox is connected to the pump module Quick disconnect hand held controls are available with three types of cable standard armored and coiled The control box is equipped with two c...

Страница 24: ...Symbols SAFETY FIRST Know That C CAUTION This symbol indicates important information regarding how to avoid a hazardous situation that could result in minor per sonal injury or prop erty damage The in...

Страница 25: ...contained in this manual Disconnect the power cable at the battery prior to servicing Keep hands arms and all other body parts clear of moving parts Never modify alter a Braun Corporation lift Replace...

Страница 26: ...g area prior to begin ning installation procedures Failure to do so may result in serious bodily injury and or property damage Obstructions Any obstructions within the door opening such as additional...

Страница 27: ...ned on pages 18 and 19 Vehicle Battery Ground Cable The external battery ground cable supplied with the lift must be connected to the same vehicle framing member that the pump ground cable is attached...

Страница 28: ...77 4 2 Bolt 3 8 16 x 1 Hex 10025 5 8 Washer 2 469 O D x 5 I D Flat 13342 6 14 Washer 3 8 Flat 10064 7 4 Washer 3 8 Lock 10069 8 8 Washer 3 8 External Tooth Star 25844 9 2 Washer 5 16 External Tooth St...

Страница 29: ...unting hardware as specified per chassis and floor configuration Acceptable Reinforcement Bracket Positions typical either end 3 8 Lock Washer 3 8 Flat Washer 3 8 Hex Nut 6 7 9 1 3 3 3 3 Specification...

Страница 30: ...re the lift in the stowed position during shipment Before removing the shipping straps install the lift and power the platform to the fully folded position press FOLD switch When positioning the lift...

Страница 31: ...gure F The lift towers should be perpendicular 90 to the vehicle floor except when base plate shims are used details on page 12 Stepwell Installations When installing a CL917 Series lift in the side c...

Страница 32: ...and vertical arm kick out to provide adequate clearance between lift and vehicle See Figure G There must be a minimum 1 clearance between the lift vertical arms and or automatic inboard roll stop and...

Страница 33: ...ement Bracket Positions typical either end 2 Lift Securement Optimum Bolt Locations Underfloor Reinforcement Brackets Outboard Inboard Mounting Bolts Mounting Bolts Mounting Bolts Mounting Bolts Tower...

Страница 34: ...assistance If the base plate mounting holes cannot be used in your application call for technical assis tance Underfloor vehicle configuration data is available for Ford Chevy GMC and Dodge vans not a...

Страница 35: ...nderfloor brackets are used or bolts penetrate chassis subframe members Lift Installation Instructions Ford Rear Door Installations All four underfloor reinforcement brackets must be used see Figure L...

Страница 36: ...ten inside mounting bolts first then tighten outside mounting bolts Measure alignment of towers and vertical arms while tightening See Figure M Note Towers must be aligned and parallel with platform s...

Страница 37: ...to drill the grommet access hole Insert the grommet in the hole Use two self tap screws to secure the plastic grommet Power Cable A red rubber boot is supplied in the installation package to insulate...

Страница 38: ...d cable clear of lift operation Route ground cables clear of exhaust system other hot areas and moving parts Failure to do so may result in serious bodily injury and or property damage WARNING Lift In...

Страница 39: ...nal Tooth Star Washer 5 16 18 x 3 4 Thread Cutting Screw Mounting Hardware Detail Vehicle Battery Ground Cable The external battery to frame ground cable supplied with the lift must be connected to th...

Страница 40: ...tructions 4 Circuit Sentry Installation and Power Connection P Figure P Note Compact Circuit Sentry Kit 29789KS is currently supplied with 12 volt lift models Photos of the com pact Circuit Sentry ins...

Страница 41: ...les spaced 1 apart are provided in each mounting bracket The holes match the pattern of circuit breaker mount ing holes Place the bracket securely in a vice gripping the edge that does not obstruct po...

Страница 42: ...t the control box harness installed All harnesses are equipped with the same quick disconnect sockets Connect the control box harness as outlined below Harness Installation Connect Instructions 1 Alig...

Страница 43: ...ess Routing and Securement Control box cable routing and securement varies according to the application Route and secure cable clear of potential door and lift damage Door opens to Pump Side Route the...

Страница 44: ...Adjustment In structions on pages 28 and 29 to achieve the proper platform angle Positioning and Clearance Checklist Vehicle Clearance Vertical arms and parallel arms must clear door opening vertical...

Страница 45: ...pages 28 and 29 Alignment Side to Side Alignment As viewed from outside the vehicle the lift vertical arms and platform when stowed should be perpendicular 90 to the vehicle floor and parallel aligne...

Страница 46: ...latform the Handrail belt must be latched Passenger must be positioned fully inside yellow boundaries Wheelchair brakes must be locked Roll stop s must be up Failure to follow these rules may result i...

Страница 47: ...Quiet Ride Guided Stop Blocks and fixed rubber bumpers mounted at key loca tions aid in eliminating or reduc ing potential rattles Improper installation procedures can result in potential rattles also...

Страница 48: ...ween the inboard end of the platform and the ground when the outboard end of the platform con tacts the ground Rear Door and Extensive Floor To Ground Installations Installations where base plate wedg...

Страница 49: ...d See Figure U on previous page Apply Loctite to adjustment screws following adjustment Loosen turn counterclock wise to lower outboard end of platform Tighten turn clockwise to raise outboard end of...

Страница 50: ...tower Floor Level Guideline Adjustments The Unfold Down and Up Fold microswitches control platform and bridge plate positioning Ensure floor level adjustments are correct as outlined on page 31 Platf...

Страница 51: ...Unfold Down microswitch setting can prevent the platform from unfolding fully during the Unfold cycle Or the Up Fold microswitch may be adjusted improperly allowing the platform to raise above floor...

Страница 52: ...rm when the lift is in the fully folded stowed position and prevents direct metal to metal contact Refer to the part numbers at the right for replacements Platform side plate securely nested in guided...

Страница 53: ...e base plate add washers shims as needed to eliminate the play Unfold the platform and remove the bumpers Add washers shims as needed and tighten the mounting hardware securely Refer to the Repair Par...

Страница 54: ...ngs 4 Points LO Roll Stop Hinge Pivot Points 2 LO See Detail C Parallel Arm Pivot Pins 8 LO See the Maintenance Lubrication Schedule for recommended applications per number of cycles or elapsed time R...

Страница 55: ...ening spring pivot points 4 Inspect Lift Tite latches and gas springs for wear or damage bent deformed or misaligned positive securement external snap rings and proper operation Inspect outboard roll...

Страница 56: ...ard roll stop lever bracket pins 1 per pin Lift Tite latch gas dampening spring 2 per spring Remove pump module cover and inspect Hydraulic hoses fittings and connections for wear or leaks Harness cab...

Страница 57: ...draulic connections for wear damage or leaks Inspect parallel arms bushings and pivot pins for visible wear or damage Inspect base plate tower parallel arm pivot pin mounting bolts 4 Inspect vertical...

Страница 58: ...Page 38 Note Note This page intentionally left blank...

Страница 59: ...ally stop at floor level as outlined discontinue lift operation immediately Contact your lift sales representative or call The Braun Corporation at 1 800 THE LIFT Systems Descriptions Maintenance and...

Страница 60: ...ding function Note When the platform reaches the stowed fully folded position the Hydraulic Platform Sensor Pressure Switch is activated pre set pressure reached The activated pressure switch shuts th...

Страница 61: ...the UP switch is pressed The FOLD In switch circuit is interupted when the platform is below floor level The Up Fold microswitch is deactivated when the platform reaches floor level This interrupts th...

Страница 62: ...rical Down Solenoid Hydraulic Valve The UNFOLD switch circuit Hydraulics energizes this solenoid valve which allows hydraulic fluid to return from the cylinders to the reservoir at a limited rate thus...

Страница 63: ...Unfold and lower the platform to the ground Place a 75 pound load in the center of the platform and raise the platform to floor level 2 Press the IN Fold switch If the pump shuts off and the platform...

Страница 64: ...ing normal operation The orifice meters the rate of oil flow from the lift cylinder in the event there is an external hydraulic fluid leak between the elbow and the pump preventing rapid platform desc...

Страница 65: ...remature failure of new seals Replace cylinder if tests indicate failure Failure to do so may result in serious bodily injury and or property damage WARNING Troubleshooting Replacement of the cylinder...

Страница 66: ...ch until lift is fully folded then unfold platform Adjust or replace See Microswitches in Systems Descriptions for details page 41 Connect repair or replace Replace pump Check for loose connection or...

Страница 67: ...or damage to Parallel arms and or pivot pins Rotating pivot slide arms and or pivot pins Handrails and or pivot pins Platform fold axles Platform pivot pins lower fold arms 2 23 Mechanical binding 2...

Страница 68: ...sive load 5 33 See 3 20 5 16 and 5 20 5 41 Backup pump release valve contamination 5 42 See 5 11 and 5 20 5 51 See 5 13 5 61 See 2 22 2 23 2 24 2 27 5 62 Air in hydraulic lines Correct or replace Corr...

Страница 69: ...ed against Lift Tite latches 8 11 Slide support arm guide bolts improperly adjusted tightness missing or damaged 8 12 Worn bushings pivot pins 8 13 Pivot pins misaligned hardware missing or otherwise...

Страница 70: ...TTERY CHASSIS GROUND CIRCUIT BREAKER CONNECTORS JUNCTION MOTOR MICROSWITCH PRESSURE SWITCH DIODE SWITCH SOLENOID SYMBOL DESCRIPTION SOLENOID 5 1 3 2 4 5 J2 10 1 2 11 8 6 7 9 4 12 3 5 J5 10 1 2 11 8 6...

Страница 71: ...o Restraint Belt Front Pump Only PIN 2 R BK Pump Mounted Platform Sensor Pressure Switch J2 J6 J4 J13 Red J14 White Y GN Fold Unfold Switch GN BK W BN Up Down Switch Switch Box As Viewed From Terminal...

Страница 72: ...Plug the ground source from customer supplied remote interlock with the 1 4 insu lated female spade connector into the 1 4 insulated male spade connector on the black wire exiting the back side of the...

Страница 73: ...he 12V source from remote interlock into red wire supplied with insulated male spade connector e Remove male interlock jumper from front of pump module cover Store in glovebox for use if needed when t...

Страница 74: ...COLOR NO 9 COND WIRE CODE 7 8 9 Switch Box As Viewed From Terminal Side of Switch 1 2 3 4 5 6 7 8 9 18 Gauge Lift Control Box Wiring Diagram Note Applicable for 18 gauge wiring harness control box 90...

Страница 75: ...Orifice M Unfold Orifice Unfold Valve Pump Fixed Displacement Reservoir Vented Backup Pump Cylinder Single Acting Check Valve Manual Shutoff Valve Pressure Compensated Flow Control Orifice 2 Way 2 Po...

Страница 76: ...2 1 Clamp Reservoir H 48 M259 17069 13 1 Reservoir Hydraulic Fluid 16934 14 1 Cap Reservoir Filler 16935 15 1 Connector Plastic Y 1 8 O D 18877 16 1 Switch Pressure 1600 PSI 7 16 20 SAE O Ring Male 26...

Страница 77: ...m Note See page 55 for CL917 Hydraulic Schematic 23 Opposite Pump Cylinder Hydraulic Pump Manual Backup Pump 22 20 21 17 9 11 16 12 22 23 19 18 26 15 14 1 13 5 2 3 6 4 7 10 24 25 24 Hydraulic Pump Mot...

Страница 78: ...Strain Relief SR 7W 2 See note below 7A 7B and 7C only 11352 11352 18 1 Cover Switch Box See note below 26798 26798 19 1 Power Cable Millennium Up Solenoid to Motor 29049 29049 20 1 Solenoid 4 Post 28...

Страница 79: ...T FOLD IN 13 14 15 16 16 18 22 2 32 38 63 Pump Module Diagram Apply red 271 Thread Locker Loctite to the three pump mounting bolts items 41 and 42 if a blue nylon patch is not present on the bolts whe...

Страница 80: ...r Fold Arm Front 975 2425FRW 74 10 Washer 1 2 Flat Black Zinc 25346 75 2 Bolt 3 8 16 x 1 Hex 10025 76 6 Washer 3 8 Lock Black 10069BK 77 2 Lever Inboard Barrier 975 0404 78 2 Clamp Insulate 1 3 8 I D...

Страница 81: ...123 136 137 138 137 119 135 6 66 128 125 128 138 131 71 71 141 64 71 88 56 57 97 71 71 71 141 58 38 102 82 81 82 84 81 74 106 66 144 127 124 67 64 58 58 149 58 58 58 71 71 67 107 19 22 23 20 26 30 31...

Страница 82: ...tform reaches ground level and roll stop unfolds fully 3 Unlatch handrail belt 4 Unlock wheelchair brakes and unload passenger from platform TO LOAD PASSENGER 1 Load passenger onto platform and lock w...

Страница 83: ...ottom of handle behind bottom clip 2 Rotate clip to lock O P E N C L O S E OPEN VALVE CLOSE UNLOCK LOCK Actual Size 1 5 16 Wide x 5 8 Tall Actual Size 2 1 16 Wide x 5 Tall WARNING Adjust switch as spe...

Страница 84: ...endent on lift model Order as needed Note Clean surfaces as detailed on page 61B before antiskid application Size Color Part No 2 x 12 Black 24172 BK 2 x 12 Yellow 24172 YL 3 x 12 Black 24173 BK 3 x 1...

Страница 85: ...rovided on the back cover of this manual The warranty cards must be processed to activate the warranty Two Braun Serial No Series No identification tags are posted on the lift One I D tag shown below...

Страница 86: ...loor heights All figures must be calculated per your particular Length of Travel floor to ground dimension when comparing 1 Environmental temperature of 72 F Extremely low temperatures can moderately...

Страница 87: ...ull Stroke Cycle Platform Raise 48 51 strokes to 51 strokes 51 strokes 941 per Stroke Platform Fold Full Stroke Cycle 19 5 strokes to 21 strokes 20 25 strokes Full Stroke Cycle Number Average Number A...

Страница 88: ...and frame Clear Platform Length The maximum usable length of platform Clear Vertical Passageway The maximum height wheelchair or object that can pass through the lift frame with the lift at floor lev...

Страница 89: ...fined as finished door opening including any intrusive door jambs headers sills or hinges Any intrusive obstructions within the Clear Door Opening must be removed See the Pre Installation Notes for fu...

Страница 90: ...ach other page 25 point 10 Are the towers upright supports perpendicular 90 to the vehicle floor except when base plate wedges are used page 25 point 11 Viewing the lift from outside the vehicle when...

Страница 91: ...and Circuit Sentry installed as detailed on pages 17 21 Is the control box mounted to door as detailed and is the control box cable routed and secured as detailed on pages 22 and 23 Note Open and clos...

Страница 92: ...attles abnormal sounds etc Has the hand held switch box cable been damaged Do the lift control switches function properly Do the lift cargo door securement devices function as intended Is the manual b...

Страница 93: ...Over 300 Braun Dealers Worldwide Providing Access to the World Providing Access to the World International Corporate Hdqrs P O Box 310 Winamac IN 46996 USA 1 800 THE LIFT 574 946 6153 FAX 574 946 4670...

Страница 94: ......

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