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Installation instructions

RTG 199 HE – 6 720 811 617 (2016/01)

23

▶ Press and hold (

 5 sec.) “Program” button 

 until the display 

flashes, then the selected value is memorized.

Attention residents of the Commonwealth of Massachusetts:

In the Commonwealth of Massachusetts the following regulation went 
into effect on 12/30/2005:
(a)For all side wall horizontally vented gas fueled equipment installed in 
every dwelling, building or structure used in whole or in part for 
residential purposes, including those owned or operated by the 
Commonwealth and where the side wall exhaust vent termination is less 
than seven (7) feet above finished grade in the area of the venting, 
including but not limited to decks and porches, the following 
requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of 
installation of the side wall horizontal vented gas fueled equipment, the 
installing plumber or gas fitter shall observe that a hard wired carbon 
monoxide detector with an alarm and battery back-up is installed on the 
floor level where the gas equipment is to be installed. In addition, the 
installing plumber or gas fitter shall observe that a battery operated or 
hard wired carbon monoxide detector with an alarm is installed on each 
additional level of the dwelling, building or structure served by the side 
wall horizontal vented gas fueled equipment. It shall be the 
responsibility of the property owner to secure the services of qualified 
licensed professionals for the installation of hard wired carbon 
monoxide detectors.
a.In the event that the side wall horizontally vented gas fueled equipment 
is installed in a crawl space or an attic, the hard wired carbon monoxide 
detector with alarm and battery back-up may be installed on the next 
adjacent floor level.
b. In the event that the requirements of this subdivision can not be met 
at the time of completion of installation, the owner shall have a period of 
thirty (30) days to comply with the above requirements; provided, 
however, that during said thirty (30) day period, a battery operated 
carbon monoxide detector with an alarm shall be installed.
2.APPROVED CARBON MONOXIDE DETECTORS. Each carbon 
monoxide detector as required in accordance with the above provisions 
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS 
certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently 
mounted to the exterior of the building at a minimum height of eight (8) 
feet above grade directly in line with the exhaust vent terminal for the 
horizontally vented gas fueled heating appliance or equipment. The sign 
shall read, in print size no less than one half (1/2) inch in size, "GAS 
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall 
horizontally vented gas fueled equipment shall not approve the 
installation unless, upon inspection, the inspector observes carbon 
monoxide detectors and signage installed in accordance with the 
provisions of 248 CMR 5.08(2)(a)1 through 4.(b)
EXEMPTIONS: The following equipment is exempt from 248 CMR 
5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required 
To Be Vented" in the most current edition of NFPA 54 as adopted by the 
Board; and
2. Product approved side wall horizontally vented gas fueled equipment 
installed in a room or structure separate from the dwelling, building or 
structure used in whole or in part for residential purposes.
(c) MANUFACTURERS REQUIREMENTS - GAS EQUIPMENT VENTING 
SYSTEM REQUIRED. When the manufacturer of Product Approved side 
wall horizontally mounted gas equipment provides a venting system 
design or venting system components with the equipment, the 
instructions provided by the manufacturer for the installation of the 
equipment and the venting shall include:
1. Detailed instructions for the installation of the venting system or the 
venting system components: and

2. A complete parts list for the venting system design or venting system.
(d)MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING 
SYSTEM NOT PROVIDED. When the manufacturer of a product approved 
side wall horizontally vented gas fueled equipment does not provide the 
parts for the venting of flue gases, but identifies "special venting 
systems," the following requirements shall be satisfied by the 
manufacturer:
1. The referenced "special venting system" instructions shall be included 
with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be product approved by the 
Board, and the instructions for that system shall include a parts list and 
detailed installation instructions.
(e) A copy of all installation instructions for all products approved side 
wall horizontally vented gas fueled equipment, all venting instructions, 
all parts lists for venting instructions, and/or all venting design 
instructions shall remain with the appliance or equipment at the 
completion of the installation.

4.4

Combustion air requirements

Twin pipe and Concentric pipe

The water heater is designed as a sealed combustion appliance. It is 
recommended that the combustion air be provided by a dedicated 3” or 
4” pipe from the outside (twin pipe) or by connecting to the Concentric 
vent kit (see Fig.9). The combustion air pipe may be PVC or any other 
rigid sealed 3" or 4" pipe. The combustion air piping must pitch down 1/
4 inch per foot towards termination to prevent rain water from entering 
the appliance. In twin pipe penetrations, the combustion air inlet, 
whether terminating vertically or horizontally, must be located in such a 
manner as to provide a minimum 3 foot clearance from the exhaust vent 
termination. See Fig.10 and 11 Letter I, page 14.
For the maximum length of the combustion air pipe, see Tables 8 &9.

Single pipe

Note: This appliance requires 9950 cubic feet of available combustion 
air, or a minimum of 1243 square feet of space with an 8 foot ceiling to 
operate. If the large amount of air space, which equates to about half of 
most average sized homes, is not available, the appliance must pull air 
from the outside (see twin pipe above).

P

Proceed directly to chapter 7.5 to confirm CO

2

 values 

are within range.

CAUTION: 

▶ In areas where outside temperatures routinely come 

close to freezing, sealed combustion operation is 
required. Use a concentric termination or separate 
terminations for combustion and vent, which must 
be installed on the same wall or roof surface, 
however never facing the direction of prevailing 
winds. Failure to do so may result in heat exchanger 
freezing up and bursting. This failure is not covered 
under the manufacturer's warranty. 

CAUTION: 

▶ When installed in an environment where corrosive 

chemicals or dirty air (e.g. hair salons, car washes) 
are present the twin pipe system is required.

CAUTION: 

▶ Terminations must prevent rain and debris from 

entering the combustion air and exhaust vent piping.

Содержание RTG 199 HEN

Страница 1: ...d plumber or gas fitter Upon completion of the installation these instructions should be handed to the user of the appliance for future reference What to do if you smell gas Turn off the gas shut off...

Страница 2: ...2 Position of the fuses in control unit 34 6 Operation instructions 34 6 1 Description LCD Display 34 6 2 For your safety read before operating your water heater 35 6 3 Power 35 6 4 Temperature selec...

Страница 3: ...doors Inform a trained and certified installer Insufficient ventilation may cause toxic flue gas to escape Risk of poisoning Never close off or reduce the size of the air intake and outlet openings Th...

Страница 4: ...ter heater Select and install the automatic mixing valve in accordance with the valve manufacturer s recommendations and instructions Water exiting from drain valves can be extremely hot To avoid inju...

Страница 5: ...adjacent to the appliance or to lower floors of the structure When such locations cannotbeavoided itisrecommendedthatasuitable drainpan adequatelydrained beinstalledunderthe appliance The pan must no...

Страница 6: ...stics for troubleshooting informational purposes Built in freeze prevention Note The freeze prevention kit is designed to provide protection for the water heater down to approximately 5 F for short te...

Страница 7: ...in 94 Minimum Input BTU hr kW 19 900 5 8 Temperature Control Selection range F C 100 140 38 60 Default temperature F C 122 50 Stability F C 2 1 Gas Requirement Gas connection inches Peak load inlet g...

Страница 8: ...way valve or mixing valve must be installed before the appliance if inlet water temperature exceeds this limit 3 3 2 Remove front cover Loosen the two Phillipshead screws located on bottom rearof cove...

Страница 9: ...ater during any pressure testing at pressures in excess of Psig 3 5 kPa 6 Keep water heater area clear and free from combustibles and flammable liquids Do not locate the heater over any material which...

Страница 10: ...etermine the venting combustion air point of termination then design the piping layout back to the heater NOTICE Do not reduce the exhaust or combustion air vent pipe sizes Donotcommonventwithanyother...

Страница 11: ...oncentric vent air intake body can be ordered from your local wholesaler The appliance can also be installed with separate air intake and exhaust piping see fig 12 fig 19 and fig 20 page 18 in PP PVC...

Страница 12: ...ows allowed in either the exhaust or combustion air piping Calculation example for 3 PVC CPVC or ABS venting Exhaust Diam Approved terminals E x h a u s t 3 or 4 inches T terminal 2 3 or 4 inches 90 e...

Страница 13: ...bow reduction 5 Total 53 Table 17 For this example the maximum allowable exhaust pipe length is 53 feet System used Twin pipe Number of 90 elbows needed 2 Number of 45 elbows needed 2 Table 18 Calcula...

Страница 14: ...ertical clearance to ventilated soffit located above the vent termination within a horizontal distance of 2 feet 61cm from the center line of the termination E Clearance to unventilated soffit F Clear...

Страница 15: ...earance to unventilated soffit F Clearance to outside corner G Clearance to inside corner H Clearance to each side of center line extended above meter regulator assembly 36 in within a height 15 feet...

Страница 16: ...mination 2 Minimumabovegroundornormallyexpectedsnowaccumulation level 3 Appliance 4 Elbow note minimum 1ft of straight vent pipe required 5 Horizontal run per foot down to termination Fig 14 Horizonta...

Страница 17: ...d andinstall3 air intake pipe over the accessory Fig 18 Inlet connection 4 3 5 Connecting the condensate water drain NOTICE Risk of appliance freezing Single pipe penetration should be used in non fre...

Страница 18: ...PVC and ABS systems In cold climates components of a tankless water heater can freeze and burst from negative draft A leading cause of negative draft is combustion appliances inthe building not being...

Страница 19: ...ion as exhaust flow Ifinstalledhorizontally theaxismustbehorizontalorslightlypitched up towards termination to ensure damper closes 100 when heater is not running To allow accessibility damper must no...

Страница 20: ...ty wall space is available a powder coated steel racking system is also available for water heaters in side by side or back to back configurations See the respective product brochure for details Fig 2...

Страница 21: ...ximum power fan speed P1 Maximum power fan speed P1 0 2000 ft 0 610 m Twin system 3 5 11 ft 123 173 523 523 12 19 ft 123 173 523 523 2000 4500 ft2 610 1372 m 2 When installing in altitude the unit may...

Страница 22: ...um power fan speed P2 Maximum power fan speed P1 Maximum power fan speed P1 0 2000 ft 0 610 m Concentric 3 5 39 ft No modification required No modification required No modification required No modific...

Страница 23: ...ed in a room or structure separate from the dwelling building or structure used in whole or in part for residential purposes c MANUFACTURERS REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM REQUIRED When the...

Страница 24: ...your safety and for proper heater operation you must provide combustion air to the heater and a proper exhaust vent system Follow the guidelines below 1 Locate the heater where venting gas and plumbi...

Страница 25: ...must be additionally secured at the bottom of the water heater as shown in fig 33 Use the included screws to secure the brackets at the bottom of the water heater to the wall If the wall is sheathed...

Страница 26: ...l gas fittings Bubbles are asignofa leak A combustible gas detector may also be used to detect for leaks GAS LINE SIZING The gas supply piping for a single heater should be sized for a maximum drawof1...

Страница 27: ...pacity in cubic feet of Natural Gas per hour for gas pressures of 14 W C 0 5 psig or 25 mbar or less and a pressure drop of 0 5 W C 1 25mbar based on 0 60 specific gravity gas EHD Equivalent Hydraulic...

Страница 28: ...tubing MaximumCapacityofSemi Rigid flexible noncorrugated TubinginThousandsofBTU hr ofUndilutedLiquefiedPetroleumGases at11inchesWater Column Inlet Pressure Based on a Pressure Drop of 0 5 Inch Water...

Страница 29: ...y void the manufacturer s warranty For water analysis data call your local water department or if on a well have well water analyzed periodically If water quality exceeds one or more of the values spe...

Страница 30: ...remove the combustion cover see fig 5 page 8 Remove the clip and disconnect the drain tube see fig 39 Fig 39 Disconnect drain tube Fill the condensate trap by pouring approx 14 oz 400ml of water into...

Страница 31: ...ter return loop only Timedorthermostaticallycontrolledoperationofthepumpiscommonly done Contact manufacturer if further information is needed 4 14 Space heating applications Bradford White tankless wa...

Страница 32: ...relief valve 4 Gas supply 5 Shut off gas valve 6 Thermal expansion tank as required 7 Atmospheric vacuum breaker 8 Cold inlet 9 Check valve 10 Pump 11 Thermostatic mixing valve 12 Thermometer optional...

Страница 33: ...insufficientdegreerisetothehotwaterbeingused reduced hotwatervolume possibleerrorcodefaultsandmustbecorrected See Gas Connections chapter 4 9 page 26 P1 fan speed Factory default NG 51 LP 52 Lowering...

Страница 34: ...rol unit Fig 49 Remove the six screws from the back cover of the control unit see fig 50 pos 2 Check the fuses in the printed circuit board see fig 50 pos 3 Fig 50 Fuses position After checking the fu...

Страница 35: ...gas leaking leave the building immediately Prevent others from entering the building and notify the police and fire department from outside the building From outside the building call the gas utility...

Страница 36: ...gulate temperature will increase the water flow with consequent waste of water Thewaterheaterwillnotigniteifinletwatertemperatureexceedstheset point temperature less 9 F 5 C In this condition the sola...

Страница 37: ...combustion Refer to Section 4 4 page 23 chapter 4 3 page 10 of this manual to verify exhaust system and combustion air supply meets manufacturer s specifications Pressure Relief Manually open the pres...

Страница 38: ...ff the water supply to the water heater using installer supplied shutoff valve Open hot water taps to drain and relieve pressure from the plumbing system Drainwaterfromtheunit sheatexchangerbydisconne...

Страница 39: ...they can alter readings Fig 71 Measuring port Press the ON OFF button to turn ON the heater Immediately following press and hold simultaneously buttons or and for 3 seconds until display reads P2 Fig...

Страница 40: ...nges Final Readings P1 CO2 Reading CO2 P2 CO2 Reading CO2 D Returning to Service 1 Return slotted screw cover to original position 2 Reinstall Torx cover 3 Remove CO2 analyzer probe and reinstall flat...

Страница 41: ...or details P1 Maximum Power NG 51 LP 52 21 NG 53 LP 53 see chapter 4 15 page 33 note reducing P1 values below maximum will reduce maximum power of the appliance P2 Minimum Power NG 10 LP 13 NG 8 LP 11...

Страница 42: ...access fuses the control board must be removed See chapter 5 2 page 34 3 Make sure cold water inlet connection is plumbed to the right side of heater when facing unit See Fig 35 page 29 4 A minimum of...

Страница 43: ...ust be corrected Consult a professional plumber for help in correcting a crossover Failing single lever faucet mixing valves are common causes of plumbing crossovers 8 5 Low water flow pressure 1 Too...

Страница 44: ...er Temperature above 230 F 110 C inside the cabinet 1 Check continuity of the flue gas limiter see fig 79 11 page 51 Go to steps two and three to determine flue gas limiter fault and repair it 2 Check...

Страница 45: ...Check wire connection at inlet temperature sensor see fig 79 page 51 2 Sensor may trip if water temperature drops below 36 F 2 C Protect heater from freezing conditions as any damage due to freezing c...

Страница 46: ...unstable yellow with proper gas pressure confirm CO2 readings per chapter 7 5 page 39 EC Ionization failure during operation 1 Check gas type fig 2 page 7 2 Check three wire connections to ignition g...

Страница 47: ...Contact manufacturer for further instruction FA Gas leakage error gas valve circuit not closing properly 1 Disconnect power supply cord and check wire connections on gas valve and the two connectors o...

Страница 48: ...5 Cascading output connection 6 Cascading input connection 7 Ionization sensor 8 Water flow sensor 9 Flue gas limiter 10 Heat exchanger overheat sensor ECO 11 Gas valve 12 Temperature Heat Exchanger...

Страница 49: ...Sensor resistance charts RTG 199 HE 6 720 811 617 2016 01 49 11 Sensor resistance charts Fig 76 Outlet Inlet and HE immersion sensor characteristics Fig 77...

Страница 50: ...Functional scheme RTG 199 HE 6 720 811 617 2016 01 50 12 Functional scheme Fig 78 Functional scheme...

Страница 51: ...sensor 5 Primary fan Mixer 6 Hot water temperature sensor 7 LCD display 8 On Off button 9 Reset button 10 Program key 11 Flue gas limiter 12 Heat exchanger overheat sensor ECO 13 Ignition electrodes...

Страница 52: ...the product life Contact your city authorities for information about the disposal of recyclable products Saving water resources Make sure you close all the taps after any use Avoid leaving the taps d...

Страница 53: ...hipping or delivery charges ii any removal installation or re installation charges iii any material and or permits required for installation re installation or repair iv charges to return the defectiv...

Страница 54: ...ssociated with repair and or replacement 3 Replace and or repair any heater without complete model serial number 4 Replace any heater without prior receipt of actual rating plate from appliance and co...

Страница 55: ...located on rating plate on right side panel ___ ___ ___ ___ ___ ___ ___ ___ Gas Pressure Reading 1 1 See Chapter 4 15 page 33 and gas pressure table to be filled out by installer Static Operating Wate...

Страница 56: ......

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