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8014572.081518.D

8010214.081518.G

Service Manual

Table of Contents

Nautilus, Inc., (800) 605-3369, www.NautilusInc.com - Customer Service: North America (800) 605-3369, [email protected] | outside U.S. www.nautilusinternational.com | Printed in China | © 2015 Nautilus, Inc. |

® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Bowflex, the B logo, and Bowflex Max Trainer are trademarks owned

by or licensed to Nautilus, Inc.

Bowflex Max Trainer

®

M7

Service Manual

Section

Code

Section

Page

Number

1

Important Safety Instructions

2

1

Safety Warning Labels and Serial Number

3

1

Specifications

4

1

Moving / Leveling the Machine

5

1

Connectivity

6

1

Maintenance

7

1

Maintenance Parts Exploded View

8

1

Troubleshooting

-

Sections

10

1

No Power / Display Will Not Turn On

11

1

Buttons Do Not Respond

12

1

Needle will Not Move / Machine Goes to Sleep While in Use

13

1

Resistance Does Not Respond

14

1

Machine

Seized

Up

15

1

Console Does Not Light Up Completely

16

1

Machine Slips During Use

17

1

Rollers

and

Pedals

18

1

Noises

-

Main

19

1

Noises - Metallic Grinding or Scraping

20

1

Noises - Rubbing / Belt

21

1

Noises - Clicking, Clunking or Knocking

22

1

Noises - Squeaking, Squealing or Chirping

23

1

Telemetric Heart Rate Issues

24

1

Contact Heart Rate Issues

25

1

Upper

(Drive)

Pulley

26

1

Console

Setup

Mode

27

1

Console

Board

Detail

28

1

Replacement Procedure Skill Level

29

Mechanical / Modification Procedures

2

Roller Wheel Maintenance Procedure

30

3

Adjust

the

Brake

Assembly

33

4

Adjust the Leg Assembly Alignment

38

5

Reset

the

Console

41

6

Set

the

Date

and

Time

43

Part Replacement

7

Replace

the

Brake

Assembly

44

8

Replace

the

Console

Assembly

49

9

Replace the Console Handlebar Assembly

53

10

Replace

the

Crank

Arm

57

11

Replace

the

Drive

Belt

61

12

Replace

the

Drive

Pulley

66

13

Replace the Hardware of the Drive Pulley

73

14

Replace

the

Fan

Assembly

79

15

Replace

the

Fan

Pulley

82

16

Replace

the

Frame

Assembly

90

17

Replace the Handlebar Pivot Assembly

99

18

Replace the Input/Output (I/O) Cable

101

19

Replace

the

Power

Inlet

105

20

Replace the Roller Wheel Assembly

108

21

Replace Self-Tensioning Fan Belt

110

22

Replace the Servo Motor

118

23

Replace

the

Shrouds

123

24

Replace the Speed Sensor

128

25

Replace

the

Tensioner

131

26

Replace the Wireless Heart Rate Module

136

1
2
3
...
»

Содержание Max Trainer M7

Страница 1: ...18 1 Noises Main 19 1 Noises Metallic Grinding or Scraping 20 1 Noises Rubbing Belt 21 1 Noises Clicking Clunking or Knocking 22 1 Noises Squeaking Squealing or Chirping 23 1 Telemetric Heart Rate Iss...

Страница 2: ...oduct stay present and in good condition when doing maintenance or replacing components If necessary request replacement warning stickers or placards from Nautilus customer service Do not try to chang...

Страница 3: ...on which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving ant...

Страница 4: ...s Operational Voltage 9VDC Operating Current 1500 mA Heart Rate Chest Strap 1 CR2032 battery Assembled Weight approximately 148 lbs 67 1 kg Regulatory Approvals AC Power Adapter UL listed CSA certifie...

Страница 5: ...arefully lower the machine into position NOTICE Be careful when you move the machine All abrupt motions can affect the computer operation LevelingtheMachine The machine needs to be leveled if your wor...

Страница 6: ...iner M7 to track total calories burned time watts and more Records and stores every workout for quick reference Plus it automatically syncs your workout data with MyFitnessPal to make hitting your dai...

Страница 7: ...workout use a damp cloth to wipe your machine and Console free of sweat Note Avoid excessive moisture on the Console Weekly Check for smooth roller operation Wipe the machine to remove dust dirt or g...

Страница 8: ...8 Maintenance Parts T A B C F D E I M K L J P P Q Q O N O N F U D S EE Z W Y BB X CC V DD AA M H G H R...

Страница 9: ...Y Tensioner D Crank Cover O Foot Pad Z Drive Pulley Lower E Shroud Right P Roller AA Fan Belt F Cap Q Leg BB Disc Brake G Shroud Right Fan R Shroud Left Fan CC Speed Sensor behind Fan H Fan Assembly...

Страница 10: ...leep While in Use D Resistance Does Not Respond E Machine Seized Up F Console Does Not Light Up Completely G Machine Slips During Use H Rollers and Pedals I Noises Main J Metallic Grinding or Scraping...

Страница 11: ...cover NO Remove console from console mast Unplug I O cables and inspect for damage Reconnect cables Is the end of the adapter cord broken YES NO YES Connect the power plug wire back into the main I O...

Страница 12: ...Make sure cables are oriented properly all latches line up and the connectors snap securely into place Cycle the power off on If the issue persists continue on with the troubleshooting Is the display...

Страница 13: ...inch 3mm gap between the sensor and the magnet about the thickness of 2 pennies held together Plug the power back in and test the machine NO YES Is the sensor damaged NO Issue resolved The speed sens...

Страница 14: ...rvo Motor Go to Troubleshoot ing No Power Replace the console Press START ENTER twice Does the motor move when pressing the increase or decrease resistance buttons Visually watch the motor NO Remove t...

Страница 15: ...pect the 4 round magnets on the fan Attempt to rotate the Crank Arms by hand Are the magnets or the fan making contact with either the motor or the frame Inspect the lower belt Is the belt physically...

Страница 16: ...rely and oriented properly The small latch on the connector should line up and snap into place Peel off the protective plastic film on the display If the plastic film has already been removed and the...

Страница 17: ...sist Issue resolved NO NO Does it slip less Does the issue persist Refer to the Replace The Drive Belt procedure Follow the directions until it tells you to loosen the Drive Belt Tensioner Screw Loose...

Страница 18: ...lem now switched sides NO Issue resolved Replace one of the pedal arms Replace the roller wheel Is there a clicking noise coming from the roller wheel area NO Did this resolve the issue The noise is b...

Страница 19: ...Squeaking Squeling or Chirping Go to Troubleshoot ing Noise Issues Squeaking Squeal ing or Chirping Clicking Clunking or Knocking Go to Troubleshoot ing Noise Issues Clicking Clunking or Knocking Rub...

Страница 20: ...the source of the noise Contact Customer Care for Advanced Troubleshooting Follow the Adjust the Brake Assembly procedure Note It is normal for the brake disc to appear to wobble as long as it does n...

Страница 21: ...Which side is the noise coming from the left or right side NO Loosen the belt tensioner and reset the belt Go to Troubleshoot ing Upper Drive Pulley Is the upper pulley loose wobbly or crooked Are the...

Страница 22: ...ighten the 4 large bolts on the base assembly BOTTOM NO Does the noise persist Is the noise coming from the rollers or pedal arms YES NO NO Go to Troubleshoot ing Roller and Pedal Remove both pedal ar...

Страница 23: ...ricant with a towel or cloth Test for noise on each side NO Apply a small drop of silicone based lubricant on the rails and then wipe the rails with a dry towel If too much lubricant is applied then t...

Страница 24: ...ake sure the Heart Rate Strap Transmitter operates in the 4 5kHz 5 5kHz range If using the Heart Rate Strap that came with the machine skip this step Move the machine away from sources of potential el...

Страница 25: ...equal pressure and as little movement as possible without touching the metal frame Does the issue persist Issue resolved Replace the Console Handlebar Assembly Explain that the HR may spike initially...

Страница 26: ...the back of the pulley By manipulating the foot pedals the pulley will rotate allowing the ability to check all four screws Note whether all four screws are in place Note whether all screws stick out...

Страница 27: ...select the DISCONNECT BLE YES option and push ENTER START The Console will exit the Machine Settings Mode and return to the Power Up Mode screen 9 Push the ENTER START button for the next prompt 10 Th...

Страница 28: ...ease Zero Insertion Force ZIF Connector Resistance Level Decrease Zero Insertion Force ZIF Connector Input Output Cable Main Overlay Buttons and LEDs Wireless Heart Rate Module Cable USB Contact Heart...

Страница 29: ...anced knowledgeable about mechanical procedures To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power cord from the wall outlet and wait 5 minutes befor...

Страница 30: ...ware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placard...

Страница 31: ...and the Upper Handlebars are connected and when either of these parts move the other does as well To reduce the risk of electrical shock or unsupervised usage of the equipment always unplug the power...

Страница 32: ...side material of the Wheel Do not use any silicone based lubricant or grease Use a disposable towel or rag to prevent any oil from getting onto clothing or area 5 Re assemble the Wheel Assembly Be sur...

Страница 33: ...ard Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genui...

Страница 34: ...lowest indicated screw arrow from the Right Fan Cover Note Loosen the lowest screw by at least 3 full rotations 5 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened scr...

Страница 35: ...t the maximum resistance setting the outer edge of the Brake Magnet should line up with the outer edge of the Brake Disc Brake Disc Power Cable Brake Disc Brake Assembly Brake Magnet Brake Magnet Brak...

Страница 36: ...d the Brake Disc 10 If the Brake Assembly only needs to be slightly adjusted loosen the front screw that secures the Brake Assembly using a 10mm wrench Rotate the Brake Assembly until the Magnets are...

Страница 37: ...2 Final Inspection Inspect your machine to ensure that all hardware is tight and components are properly assembled Do not use until the machine has been fully assembled and inspected for correct perfo...

Страница 38: ...Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning...

Страница 39: ...middle of the Rear Shroud and gently pry until it just releases Then move the screwdriver to the bottom and gently pry until the Rear Shroud comes off 4 Remove the Caps from the machine To reduce the...

Страница 40: ...ssembly back and forth or wiggle until it seems to settle into the correct configuration The Rollers will have adjusted with the Rail As sembly and should be more on with the groove of the Roller cent...

Страница 41: ...versely effect user safety and will void the warranty Do not use the machine until all shrouds instructions warning labels and correct functionality have been verified and tested for correct performan...

Страница 42: ...ompt NOTICE With a reset of the Console all User Profile settings and previous Workouts will be erased from the Console This information is not retrievable after a reset 18 Push ENTER START button The...

Страница 43: ...e machine until all shrouds instructions warning labels and correct functionality have been verified and tested for correct performance This product contains magnets Magnetic fields can interfere with...

Страница 44: ...second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replacement par...

Страница 45: ...Right Fan Cover Note Loosen the lowest screw by at least 3 full rotations 5 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove...

Страница 46: ...ile applying upward pressure to the Brake Arm remove the hardware that secures the Brake Cable to the Brake Arm with a 1 5mm hex wrench Once loose gradually lower the Brake Arm Note Be aware that the...

Страница 47: ...he Brake Magnet should line up with the outer edge of the Brake Disc 16 If the Brake Assembly needs to be adjusted use a 8mm open ended wrench to loosen the Brake Cable Securing Nut Turn the Adjustmen...

Страница 48: ...embly must be fully shifted loosen the 2 screws that secure the assembly and shift it until centered and aligned with the Brake Disc Fully tighten the hardware Rotate the Brake Disc to be sure it does...

Страница 49: ...uine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the produc...

Страница 50: ...do not crimp any of the Console Cables This step may require two people 4 Carefully disconnect the Cables while not allowing them to fall into the Console Mast Note do not crimp any of the Console Ca...

Страница 51: ...Rate Speaker Target Burn Rate Increase Zero Insertion Force ZIF Connector Target Burn Rate Decrease Zero Insertion Force ZIF Connector Resistance Level Increase Zero Insertion Force ZIF Connector Res...

Страница 52: ...how the cables route and replace with the new Console Assembly 9 Installation is the reverse procedure Do not crimp the Cables 10 Final Inspection Inspect your machine to ensure that all hardware is t...

Страница 53: ...genuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the pro...

Страница 54: ...do not crimp any of the Console Cables This step may require two people 4 Carefully disconnect the Cables while not allowing them to fall into the Console Mast Note do not crimp any of the Console Ca...

Страница 55: ...Increase Zero Insertion Force ZIF Connector Target Burn Rate Decrease Zero Insertion Force ZIF Connector Resistance Level Increase Zero Insertion Force ZIF Connector Resistance Level Decrease Zero Ins...

Страница 56: ...Route the cables from the new Console Handlebar Assembly to the Console Assembly 10 Installation is the reverse procedure Do not crimp the Cables 11 Final Inspection Inspect your machine to ensure th...

Страница 57: ...rom operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or repl...

Страница 58: ...ay be necessary if the Leg Assembly will not slide off 4 Using a 5mm hex wrench remove the indicated hardware from the Upper Handlebar Note Be aware that the Upper Handlebar must be supported when rem...

Страница 59: ...crews from the Crank Cover 8 Remove the Crank Cover from the machine 9 Using a 9 16 or 14mm socket and wrench remove the indicated nut from the Crank Assembly 10 Adjust the Crank Puller until the end...

Страница 60: ...ocedure to remove the other Crank Arm 15 Installation is the reverse procedure excluding steps with the Crank Puller The Crank Puller is not required for re assembly Note When replacing the Crank Arm...

Страница 61: ...of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replacement...

Страница 62: ...ndicated on one side from the Upper Shroud and remove it 3 Using a 5mm hex wrench remove the indicated hardware from the Up per Handlebars and remove them Note Be aware that the Upper Handlebars must...

Страница 63: ...Note the Power Cable is attached to the inside of the Right Fan Cover Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine To assist with assembly note that...

Страница 64: ...rew While pushing up on the tab remove the Left Fan Cover Assembly 15 Remove the Left Fan Cover Assembly from the machine Be sure to note how the fan screens are set into the Left Fan Cover to assist...

Страница 65: ...rive Belt Keep fingers out of any pinch opportunities when removing the Fan Belt 23 Replace and tighten the A screw on the Drive Belt Tensioner Arm and then tighten the B screw 24 Installation is the...

Страница 66: ...rranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replac ing components If necessary request repla...

Страница 67: ...ews 2 indicated on one side from the Upper Shroud and remove it 3 Using a 5mm hex wrench remove the indicated hardware from the Left Upper Handlebar Note Be aware that the Upper Handlebar must be supp...

Страница 68: ...er from the assembly Note the Power Cable is attached to the inside of the Right Fan Cover Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine To assist wit...

Страница 69: ...While pushing up on the tab remove the Left Fan Cover Assembly 15 Remove the Left Fan Cover Assembly from the machine Be sure to note how the fan screens are set into the Left Fan Cover to assist wit...

Страница 70: ...the Left Crank Arm Be sure the Crank Puller has at least three rounds of threads inserted 23 Using a 16mm wrench turn the inner portion the Bolt of the Crank Puller clockwise The Left Crank Arm will...

Страница 71: ...free enough to be removed from the Drive Pulley Remove the Drive Belt Keep fingers out of any pinch opportunities when removing the Fan Belt 29 Using a 5mm hex wrench remove the four screws that attac...

Страница 72: ...t Crank Arms are oriented inline and opposite each other The Crank Nut should be tightened to a torque value of 29 32 5 ft lbs or 350 390 in lbs 34 Final Inspection Inspect your machine to ensure that...

Страница 73: ...ers and children away from the product being serviced at all times Make sure that the repair is done in an appropriate work space away from foot traffic and exposure to bystanders Disconnect all power...

Страница 74: ...4 screws 2 indicated on one side from the Console Assembly 3 Using a 5mm hex wrench remove the indicated hardware from the Left Upper Handlebar Note Be aware that the Upper Handlebar must be supported...

Страница 75: ...ver from the assembly Note the Power Cable is attached to the inside of the Right Fan Cover Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine To assist wi...

Страница 76: ...x wrench remove the indicated hardware with arrows that connects the Left Connector Arm and the Pivot Arm Note The Connector Arm will pivot downward if not lowered slowly onto the rag protecting the S...

Страница 77: ...If one or more screws are currently missing skip to Step 21 If all four screws are present use an appropriately sized hex wrench to remove one of the four screws that attach the Drive Pulley 20 Using...

Страница 78: ...t Crank Arms are oriented inline and opposite each other The Crank Nut should be tightened to a torque value of 29 32 5 ft lbs or 350 390 in lbs 23 Final Inspection Inspect your machine to ensure that...

Страница 79: ...nt parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present...

Страница 80: ...n Cover 4 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove the Right Fan Cover from the assembly Note the Power Cable is atta...

Страница 81: ...ssist with the replace ment procedure 8 Remove the Cone from the Fan Assembly There are 4 clips that attach the Cone that can be accessed behind the Fan Assembly Using a small standard screwdriver gen...

Страница 82: ...ill void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in good condition when doing maintenance or replac ing components If necessar...

Страница 83: ...screws 2 indicated on one side from the Upper Shroud 3 Remove the Right and Left Stabilizer Shrouds from the machine 4 Using a 5mm hex wrench remove the indicated hardware from the Right Upper Handleb...

Страница 84: ...r from the assembly Note the Power Cable is attached to the inside of the Right Fan Cover Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine To assist with...

Страница 85: ...Fan Cover 14 The Left Fan Cover Assembly has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove the Left Fan Cover Assembly 15 Using a 2 Phillips screw...

Страница 86: ...Crank Puller into the Right Crank Arm Be sure the Crank Puller has at least three rounds of threads inserted 22 Using a 16mm wrench turn the inner portion the Bolt of the Crank Puller clockwise The R...

Страница 87: ...3 screws on the Right Shroud Remove the upper screws labeled last 25 Using a 2 Phillips screwdriver remove the 3 indicated screws from the Brake Disc 26 Carefully remove the Brake Disc from the machi...

Страница 88: ...rom the back side of the Drive Pulley 29 Using a 5mm hex wrench remove the four screws that attach the Fan Pul ley Be sure to support the weight of the Fan Pulley when removing hardware because it wil...

Страница 89: ...without damaging the new Fan Belt or Fan Pulley 36 Installation is the reverse procedure excluding steps with the Crank Puller The Crank Puller is not required for re assembly Note When replacing the...

Страница 90: ...an appropriate work space away from foot traffic and exposure to bystanders Disconnect all power and allow to sit for 5 minutes before you service this machine Some components of the equipment can be...

Страница 91: ...be sup ported when removing the hardware 4 Using a 2 Phillips screwdriver remove the indicated screw from the Rear Shroud 5 Carefully remove the Rear Shroud from the machine Place a standard screwdriv...

Страница 92: ...mbly and expose the Cable Connec tions Note do not crimp any of the Console Cables This step may require two people 11 Carefully disconnect the Cables while not allowing them to fall into the Console...

Страница 93: ...sembly 13mm X2 C X4 B A 14 Using new Hardware Items C B and A attach the Rail Assembly to the new Frame Assembly Some components of the machine can be heavy or awkward Use a second person when doing t...

Страница 94: ...izer Assembly and place outside the assembly area To protect your flooring carefully place it onto its side on some cardboard or a blanket 17 Using a 13mm wrench remove the hardware that secures the n...

Страница 95: ...screwdriver attach the Upper Shroud to the Frame Assembly 21 Attach the Rear Shroud and Caps to the Frame Assembly NOTICE Place the inside hook of the Rear Shroud on the Frame Assem bly and then pivot...

Страница 96: ...96 22 Attach Leg Assemblies to Frame Assembly Be aware that the Legs are connected and when either of these parts move the other does as well G X2 B A H 6mm...

Страница 97: ...97 23 Connect the Console Assembly to the Frame Assembly NOTICE Do not crimp the Console Cable 5mm X4 O N M...

Страница 98: ...y steps involving these parts Do not do steps that involve heavy lifting or awkward movements on your own NOTICE Be sure to attach the Upper Handlebars so they can be correctly grasped by a User when...

Страница 99: ...only genuine Nautilus replacement parts and hardware Failure to use genuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure tha...

Страница 100: ...lebar Pivot Assembly Note The Connector Arm will pivot downward if not lowered slowly onto the rag protecting the Shroud 5 Using a 6mm hex wrench remove the indicated hardware by arrow that connects t...

Страница 101: ...when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replacement parts and hardware...

Страница 102: ...note that the upper screw is a machine screw and not a self tapping screw 4 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove...

Страница 103: ...er Zip Ties without damaging the Cables 7 Disconnect all the Cables that connect to the lower part of the old I O Cable 8 Connect all the Cables to the new I O Cable 9 Attach the unattached end of the...

Страница 104: ...any of the Console Cables 13 Gently pull the old I O Cable out of the frame routing the new I O Cable into place 14 Remove the piece of wire or string and discard the old I O Cable 15 Secure the lowe...

Страница 105: ...ne replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product...

Страница 106: ...est screw by at least 3 full rotations 4 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove the Right Fan Cover from the assemb...

Страница 107: ...om the Power Connector behind the Brake Disc 8 Installation is the reverse procedure 9 Final Inspection Inspect your machine to ensure that all hardware is tight and compo nents are properly assembled...

Страница 108: ...f the equipment can be heavy or awkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacemen...

Страница 109: ...oller Wheel Assembly with the provided hardware The new Roller Wheel Assembly includes two Small Metal Washers and two Large Felt Washers Make sure the Small Metal Washers are installed on the outside...

Страница 110: ...enuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the prod...

Страница 111: ...screws 2 indicated on one side from the Upper Shroud 3 Remove the Right and Left Stabilizer Shrouds from the machine 4 Using a 5mm hex wrench remove the indicated hardware from the Right Upper Handle...

Страница 112: ...er from the assembly Note the Power Cable is attached to the inside of the Right Fan Cover Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine To assist wit...

Страница 113: ...Fan Cover 14 The Left Fan Cover Assembly has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove the Left Fan Cover Assembly 15 Using a 2 Phillips scre...

Страница 114: ...e Crank Puller into the Right Crank Arm Be sure the Crank Puller has at least three rounds of threads inserted 22 Using a 16mm wrench turn the inner portion the Bolt of the Crank Puller clockwise The...

Страница 115: ...rews on the Right Shroud Remove the upper screws labeled last 25 Using a 2 Phillips screwdriver remove the 3 indicated screws from the Brake Disc 26 Carefully remove the Brake Disc from the machine ex...

Страница 116: ...s when removing the Fan Belt 28 Loop the new Fan Belt around the lower Pulley and start it on the face of the Fan Pulley 29 Be sure the Fan Belt is centered on both pulleys 30 Secure the Fan Belt to t...

Страница 117: ...he Fan Pulley 32 Put on eye protection and cut the Zip Tie without damaging the new Fan Belt or Fan Pulley 33 Installation is the reverse procedure 34 Final Inspection Inspect your machine to ensure t...

Страница 118: ...lacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay p...

Страница 119: ...Right Fan Cover Note Loosen the lowest screw by at least 3 full rotations 5 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove...

Страница 120: ...Servo Motor Arm 9 Remove the Brake Spring from the Brake Arm 10 Disconnect the Cables from the Servo Motor 11 Using a 2 Phillips screwdriver remove the 4 screws that attach the Servo Motor to the Fra...

Страница 121: ...loosen the Brake Cable Securing Nut Turn the Adjustment Barrel by hand until the magnet is placed correctly 16 Carefully rotate the Brake Disc If the Brake Disc does not rub against the Brake Magnet...

Страница 122: ...are aligned and of equal distance from the Brake Disc If the Brake Assembly must be fully shifted loosen the 2 screws that secure the assembly and shift it until centered and aligned with the Brake D...

Страница 123: ...ce of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replacem...

Страница 124: ...indicated on one side from the Upper Shroud 3 Remove the Right and Left Stabilizer Shrouds from the machine 4 Using a 5mm hex wrench remove the indicated hardware from the Right and Left Upper Handleb...

Страница 125: ...t Fan Cover from the assembly Note the Power Cable is attached to the inside of the Right Fan Cover Be sure not to crimp the cable by placing the Right Fan Cover close to the front of the machine To a...

Страница 126: ...lear the loosened screw While pushing up on the tab remove the Left Fan Cover Assembly 15 Remove the Left Fan Cover Assembly from the machine Be sure to note how the fan screens are set into the Left...

Страница 127: ...from the inside of the Right Fan Cover 22 Installation is the reverse procedure Note When replacing the Crank Arms be sure the Right and Left Crank Arms are oriented inline and opposite each other The...

Страница 128: ...genuine replacement parts can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the pr...

Страница 129: ...rew by at least 3 full rotations 4 The Right Fan Cover has a tab that needs to be pushed upward to clear the loosened screw While pushing up on the tab remove the Right Fan Cover from the assembly Not...

Страница 130: ...e Do not crimp the Cables 7 Using a 2 Phillips screwdriver attach the new Speed Sensor Be sure to place it the same distance from the Pulley as the old Speed Sensor Magnet 8 Route the new Speed Sensor...

Страница 131: ...econd person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own If replacement parts are necessary use only genuine Nautilus replacement parts...

Страница 132: ...2 indicated on one side from the Upper Shroud and remove it 3 Using a 5mm hex wrench remove the indicated hardware from the Left Upper Handlebar and remove it Note Be aware that the Left Upper Handleb...

Страница 133: ...wrench remove the hardware exposed from below the Cap from the left side of the machine 9 Slide the Leg Assembly off of the machine 10 Using a 2 Phillips screwdriver remove the indicated screw from t...

Страница 134: ...Fan Cover to assist with the replacement procedure 16 Using a 2 Phillips screwdriver remove the 2 indicated by ovals screws from the Crank Cover Repeat on the other side of the machine 17 Remove the...

Страница 135: ...opportunities caused by the Drive Belt 24 Replace the old Tensioner with the new one by installing the B screw 25 Adjust the new Tensioner so that the A screw can be tightened to be in the same locati...

Страница 136: ...can cause a risk to users keep the machine from operating correctly and will void the warranty Be sure that all warning stickers and instructional placards applied to the product stay present and in...

Страница 137: ...the screwdriver to the bottom and gently pry until the Rear Shroud comes off View of the exposed opening behind Rear Shroud showing the location of the Wireless Heart Rate Sensor and Cable To reduce...

Страница 138: ...t the Console Assembly and expose the Cable Connec tions Note do not crimp any of the Console Cables This step may require two people 6 Carefully disconnect the Cables while not allowing them to fall...

Страница 139: ...Heart Rate Sensor and Cable leaving the piece of wire or string routed through the machine 11 Attach the Connector end of the new Wireless Heart Rate Sensor to the wire or string and gently route the...

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