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Section 4 - Electrical System

240 Outrage-Owners Manual

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This owners manual contains schematics for your boat. These electrical schematics were

generated by technicians in our Engineering Department and are for reference and to be used

by service technicians. Boston Whaler® does not recommend that you attempt to work on

the electrical system yourself, instead we suggest that you take it to an authorized Boston

Whaler® dealer for electrical service. Boston Whaler® reserves the right to change or up-

date the electrical system on any model at any time without notice to the consumer and is not obligated to

make any updates to units built prior to the changes.

Console Wiring Diagram

Console Wiring Diagram

(Engine Start)

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Содержание 240 Outrage

Страница 1: ...S THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE IN THE COLORS EQUIPMENT SPECIFICATIONS MATERIALS AND PRICES OF ALL MODELS OR TO DISCONTINUE MODELS SHOULD CHANGES OR MODIFICATIONS TO THE MODELS BE MADE BOSTON WHALER IS NOT OBLIGATED TO MAKE SIMILAR CHANGES OR MODIFICATIONS TO MODELS SOLD PRIOR TO THE DATE OF SUCH CHANGES THE FOLLOWING ARE REGISTERED TRADEMARKS OF THE BRUNSWICK CORPORATION 24...

Страница 2: ...red in 1961 by Life Magazine The series of photographs showed the boat underway the boat being sawed in half and ultimately Fisher motoring away in the remaining half of the boat And through the years many other demonstrations have proved the toughness and durability of the Boston Whaler hull And though you may never cut your boat in half this only goes to show one thing people whose livelihood an...

Страница 3: ...andard Seating Arrangement 9 Optional Seating Arrangement 9 Label Locations 10 Deck Occupancy 10 Section 3 Fuel System Fuel System Diagram 11 Fuel Tank 11 Fuel Fill 11 Fuel Vent 11 Empty Tank 12 Hoses Fittings 12 Tank Cleaning 12 Primer Bulb 12 Remote Oil System 12 Static Electricity and the Fuel System 13 Section 4 Electrical System Battery Information 14 Battery Maintenance 14 Dual Battery Switc...

Страница 4: ...e engine serial numbers and part numbers when writing about or ordering parts for your engine Our Hull Boston Whaler hulls are constructed with our pat ented Unibond construction This involves shoot ing high density foam into a closed mold system The foam expands to fill voids in the hull and when the finished product is pulled from the mold the deck and the hull are chemically bonded to form a so...

Страница 5: ...rs engine s gear 3500 lbs 1588 kg Persons 12 Maximum Horsepower 300HP 224 kw Minimum Horsepower 225 HP 168 kw Fuel Capacity 150 gal U S 567 8 L Water Capacity 20 gal U S 76 L Waterline Engine Draft See Notice Specifications Dimensions Specified measurements are approximations and are subject to variance NOTICE NOTICE Optional equipment and loading of the boat will af fect the draft measurements Fo...

Страница 6: ...ty Shut Off Switch 20 Gear Shift Throttle Control 21 Electric Trim Tab Switch 22 Console Cupholders 2 23 Console Storage Bin 24 Stainless Steel Console Grab Rail 25 Molded Console Footrests 26 Lockable Console Door Bi Fold 27 Forward Seating Grabrails Port Starboard 28 Helm Companion Seat Adjustable 29 Port In Deck Insulated Fishbox 30 Gunwale Mounted Rodholders Port Starboard 31 Stainless Steel H...

Страница 7: ...ode Anchor 5 T Top w Storage Bag Black or White 6 T Top w Storage Bag Radial Outriggers 15 Telescoping poles 7 Electronics Box for T Top 8 T Top Mounted rodholders 5 9 150 CXL OptiMax Mercury Engine s Dual 10 135 CXL OptiMax Mercury Engine s Dual 11 115 EXPLT EFI 4 Stroke Dual Engine 12 225 XXL EFI 4 Stroke Mercury Engine w Ana log Gauges 13 250 XXL DTS Verado Engine w Power steer ing 14 12 Volt C...

Страница 8: ...se 6 Fold down Footrest Deluxe Leaning Post 7 Fiberglass Base 8 Stainless Steel Rails 9 Flip up Thigh rise Helm Seat 10 25 Gal 95L Livewell w Light 11 Rodholders Port Starboard 12 Knife Leader Holder Port Starboard 13 Tackle Storage Box 14 Leaning Post Canvas Cover Black or White 15 Deluxe Leaning Post Cover Black or White 16 T Top Canvas Console Wing Curtains Port Starboard Black or White 17 T To...

Страница 9: ...revents the accumulation of water in the cockpit the drain must be in place when underway NOTICE Depending on the type of boat you have you may have underwater fittings that need drain plugs Garboard drain plugs and fishbox drain plugs need to be in place before the boat goes into the water Any fitting that will be underwater needs to be plugged or the seacock needs to be closed NOTICE Through hul...

Страница 10: ...ted 4 Anchor Locker storage w Drain 5 Magazine Storage 6 Port Console Storage 7 Lockable Console Storage Bi Fold 8 Lockable Electronics Box Door Bi Fold 9 Electronics Box Storage Bin 10 Starboard Console Storage 11 Optional Leaning Post Under Seat Storage 12 94 Qt 89L Cooler Storage Optional 13 Downrigger Weight Storage Port Starboard 14 Under Gunwale Rodrack Port Starboard 15 Mast Light Storage L...

Страница 11: ...he chances of slipping or falling while underway DANGER Standard Seating Arrangement Optional Seating Arrangement 1 2 1 2 3 4 7 8 6 Leaning Post w Cooler Option Deluxe Leaning Post w Storage or Livewell 1 Leaning post backrest cushion removable 2 Leaning post seat cushion storage under 3 Deluxe Leaning post backrest 4 Deluxe Leaning Post seat cushion 5 Flip up thigh rise helm seat cushion 6 Forwar...

Страница 12: ...R op erate the engine while loading or unloading swimmers divers from the swim platform ladder Be aware of your footing while the boat is underway s l i p p i n go rf a l l i n gc o u l dr e s u l ti ns e r i o u si n j u r yo rd e a t h especially if the boat is in motion or in rough water Keep the accommodation deck clean so if movement is neccessary it will be free of obstruction DANGER Gelcoat...

Страница 13: ...1 2 3 4 5 6 7 8 Sterndeck cockpit floor has been re moved for clarity 240 Outrage Fuel System 1 5 8 fuel vent 2 1 1 2 Fuel fill to deck plate 3 150 Gal 567 8L Aluminum fuel tank 4 Ground wire 5 Fuel sender 6 Engine fuel supply Standard 7 Engine fuel supply Optional 8 Primer bulb Fuel System CAUTION Leaking fuel is a fire and explosion hazard inspect the system regularly Examine fuel tanks and expo...

Страница 14: ...em This system consists of a two 3 Gal 11 3L reservoir tanks and hoses which contain and meter lubricating oil to the engine s The tanks have an external fill located on the aft side of the cockpit tran som wall Access to the tanks is through the motorwell access hatch When recapping the fill make sure that it is secure to prevent spills and to prevent the intrusion of water into the system Your r...

Страница 15: ...R fuel your boat in unsafe conditions such as suspended on a sling or in a situation that in creases the liklihood of static discharge NEVER use homemade containers to fill your fuel tanks Fuel carried on board outside of a fixed fuel sys tem should be stored in an approved container or in a portable tank such as provided for outboard engines and be stowed safely outside of the engine or living co...

Страница 16: ... discharged the process continues until recharging the battery becomes impossible Battery Box Release Strap Tie down strap Never reset a breaker without first determining and correcting the cause of the trip Should a circuit re peatedly trip have a qualified electrician determine and correct the cause Never use an open flame in the battery storage area Avoid striking sparks near the battery A batt...

Страница 17: ... knob on the battery switches to the ALL position The battery switches are located below the breaker panel on the aft bulk head inside the console When looking at the panel the switch on the left is for the port battery and en gine the right switch is for the starboard battery and engine Dual Battery Switches Selector Knob Battery 1 Selection Battery 2 Selection Batteries OFF Selection Batteries A...

Страница 18: ...nicians Boston Whaler does not recommend that you attempt to work on the electrical system yourself instead we suggest that you take it to an authorized Boston Whaler dealer for electrical service Boston Whaler reserves the right to change or up date the electrical system on any model at any time without notice to the consumer and is not obligated to make any updates to units built prior to the ch...

Страница 19: ...Section 4 Electrical System 240 Outrage Owner s Manual 17 Main Breaker Panel Hull Wiring Diagram ...

Страница 20: ...HT ACC 2 ACC 1 12V Section 4 Electrical System 240 Outrage Owner s Manual 18 1 2 3 4 5 6 7 8 9 10 11 16 15 14 13 12 23 24 25 26 17 21 22 19 20 18 28 29 30 240 Outrage Instrument Panel Arrangement 27 1 Instrument Panel Blank 2 Horn Switch 3 Navigation Anchor Light Switch 4 Forward Bilge Pump switch 5 Aft Bilge Pump Switch 6 Interior Lights Switch 7 Port Fishbox Pump Switch 8 Starboard Fishbox Pump ...

Страница 21: ...LSION SETTINGS PM 78 3 08 H20 0 0 0 N VESSEL SYSTEM SETTINGS PSI Section 4 Electrical System 240 Outrage Owner s Manual 19 1 2 3 4 5 6 7 8 9 10 11 16 15 14 13 12 17 18 19 24 23 22 21 25 28 27 26 20 29 24 23 25 30 22 29 240 Outrage Instrument Panel Arrangement 1 Instrument Panel Dual Engine Deluxe 2 Horn Switch 3 Navigation Anchor Light Switch 4 Forward Bilge Pump switch 5 Aft Bilge Pump Switch 6 I...

Страница 22: ...s Switch 5 10 Amp Breaker for 12V Accessory Receptacle 6 15 Amp Breaker for Raw Water Pump Switch 7 10 Amp Breaker for Fresh Water Pump Switch 8 2 Amp Breaker for Accessory 1 Switch 9 10 Amp Breaker for Spreader Lights Switch 10 5 Amp Breaker for Fwd Bilge Pump Switch 11 5 Amp Breaker for Aft Bilge Pump 12 50 Amp Breaker for Unswitched Main 13 20 Amp Breaker for Trim Tabs Switch 14 5 Amp Breaker f...

Страница 23: ... Check the levers for neutral position be fore starting the engines NOTICE Profile view of the Port Starboard Ignition button Push here to START engine Push here to STOP engine Ignition Shutdown Switch The 240 Outrage is equipped with an ignition shut down safety switch It is located below the steering wheel The ignition shut down safety switch incor porates a shut off switch switch clip lanyard a...

Страница 24: ... 112 Starboard navigation light green Off Navigation Lights Anchor Lights 240 Outrage Owner s Manual Section 4 Electrical System 22 360 all round light white Navigation light location on optional T top Canvas Sun Top Navigation Light Base Navigation Light Pole Velcro Flap The lights let other vessels know the approximate size of your boat and the direction your boat is trav eling depending on whic...

Страница 25: ...e shower hose extends about 6 ft 1 82m Once ther system has been pressurized there is a button on the back of the shower head that needs to be pressed for fresh water shower operation MAINTENANCE Very little maintenance is required for the freshwa ter system other than annual disinfecting and win terizing Periodically check the entire system to as sure that the hose connections tube fittings elect...

Страница 26: ...a 3 5 GPM pump The fitting allows for con nection of a common garden hose There is a cap that is tethered to the fitting and should be on the connection when it is not in use OPERATION The raw water pump has a seacock that needs to be set in the OPEN position The seacock can be ac cessed through the lower aft wall inside the console The RAW WATER switch on the instrument panel controls pump operat...

Страница 27: ... not pump solid objects The dockside facility will have a connection to fit your boat It is important that you close your macerator discharge seacock on the 240 Outrage prior to using the shoreside discharge function There are bodies of water where discharge of raw sewage is prohibited Contact your dealer or Coast Guard station for infor mation on overboard discharge and its penalties MACERATOR OP...

Страница 28: ...n secured so as to prevent such discharges They also state that the waters where a Coast Guard certi fied marine sanitation device permitting discharge is allowed include Coastal waters Estuaries The Great Lakes and Intercoastal waterways Freshwater lakes and Impoundments accessible through locks and other flowing waters that are navigable interstate by vessels subject to this regulation 40CFB 140...

Страница 29: ...equent dis charge of the battery NOTICE OPERATION There is a switch marked AFT BILGE and FWD BILGE on the switch panel Depressing the switch will energize the pump regardless of the position of the float switch The pump discharges water over board via a thru hull fitting MAINTENANCE The bilge pump is a completely sealed unit and main tenance is very simple but it will require you to check around t...

Страница 30: ...nt of water that stays in the livewell There is a plug 8 that will drain the entire livewell located in the base of the livewell the other plug 7 can be used between the two over flow fittings on the starboard side of the livewell 9 6 67 0 1 Livewell Lid 2 18 Gal 68 14L Livewell 3 Livewell Bucket Fill 4 Access Cover 5 Livewell Flow Control Valve 6 Raw Water Supply from Pump 7 Livewell Bucket Strai...

Страница 31: ...ted on the instrument panel The switch is rated to 20 amps The breaker switch for ACCESSORY 1 is located on the breaker panel on the aft wall of the console cabin MAINTENANCE Maintenance of the livewell system will require pe riodic inspection of the raw water intake strainer and all hose connections Clean away debris and or tighten hose connections as required 1 Livewell Console Seat Base 2 Livew...

Страница 32: ...attention must be taken to ensure proper performance of the steering system and should include the following After the first few hours of operation and at regular intervals check all fasteners and the com plete steering system for security and integrity Check all moving parts to be sure they are free of salt build up and other foriegn material Peri odically remove the cable and lubricate with a wa...

Страница 33: ...s as an idle There is a THROTTLE ONLY button at the center of the throttle control that when depressed will disengage the shifting mechanism and will allow you to oper ate the throttle without engaging the propeller Gear Shift Throttle Control 7 5277 6 7 21752 6 1 9 5 NOTICE W ind and sea currents can change how your boat re sponds while in motion Understanding your boat and its reactions at speed...

Страница 34: ... visibility to be obscured Motor trim hull trim plane and speed are factors that affect a boat s trim angle Power Trim Operation This view represents the DTS for a dual engine set up The single engine DTS set up has a single portside arm Power Trim Switch Your 240 Outrage has the option of using a state of the art drive by wire gear shift and throttle control system The Digital Throttle Shift DTS ...

Страница 35: ...ng to a lower pitch propeller will increase acceleration and load pulling capability with a slight decrease in top end speed If you choose to change propellers the type should be discussed with your Boston Whaler dealer 3523 5 All propellers are designed to provide maximum for ward thrust so the reverse thrust of the propeller will not be as efficient The 240 Outrage that has been equipped with du...

Страница 36: ... part of your console above the throttle control Short momentary bursts of the rock ers will achieve proper attitude of the hull The trim tab switch is marked bow up and bow down Using the trim tabs will Level the boat fore and aft Reduce resistance in the steering system Give you a smoother more stable ride Speed will increase and there will be less strain on the engines MAINTENANCE The trim tabs...

Страница 37: ...n needed 32 17 7 Mooring Points DANGER Use only the lifting points specified Using the cleats for lifting is dangerous and could cause serious injury or death and damage to the boat Gelcoat surfaces are slippery when wet Use ex treme caution when walking on wet surfaces Use care when waxing to ensure that walkways are not made dangerously slippery WARNING Lifting Whether you are lifting your boat ...

Страница 38: ...lso contributed to the forma tion of blisters on the hull There are a variety of ways to prevent the formation of hull blistering Ep oxy coatings can be applied to the hull followed by hull painting An alkyd urethane silecone marine paint can also be used to aid in the prevention of hull blisters Reducing the amount of time that your boat stays in the water also helps prevent hull blisters from fo...

Страница 39: ...e algae or slime growth This can be cleaned with a coarse towel or soft bristle brush The growth should be cleaned im mediately after the boat has been removed from the water If the growth is allowed to dry it will be that much harder to remove If the growth is more se vere you may need to enlist the services of a profes sional hull cleaning company Fresh water salt wa ter and water temperature ca...

Страница 40: ... the cable ends DRAINAGE It is important to raise the bow of the boat enough to allow for proper drainage of water from the deck and bilge area Make sure all the drainage fittings are clear and free of debris Store the engine in an upright position to promote adequate drainage of water NEVER trailer the boat with the sun top in the open position Damage to the frame canvas and securing straps can o...

Страница 41: ...from sliding off the trailer in the event that the winch strap or cable breaks hook this up first Refer to the engine owner s manual for proper engine support while trailering Tie down straps can be used to secure the boat from the stern The tie down straps hook into the tie down loops on the trailer frame to the lifting eyes on the transom Padding or similar chafe protection should be used where ...

Страница 42: ... Lowering the Anchor Be sure that there is enough rope for the depth of water you will be anchoring in and secure rode to both the anchor and the boat Stop completely before lowering the anchor Keep feet clear of coiled line as it pays out Turn the anchor light on at night or during re duced visibility Setting the Anchor There is no best way to set an anchor Experiment to see how it performs One m...

Страница 43: ...switch which means that there must be constant pressure applied to the switch to operate the anchor windlass Power is controlled by a push pull button located to the left of the operation switch There is a power in dicator light that illuminates when the switch is pow ered The anchor windlass comes with an anchor lan yard The anchor lanyard is a system that locks the anchor and rode in place and s...

Страница 44: ... Outrage Owner s Manual Section 11 Maintenance Log Notes 42 Engine Hours Serviced by Maintenance Performed After the scheduled services are performed fill out the areas below Date Maintenance Record Notes ...

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