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ELECTRIC SCREWDRIVERS FOR SELF-CUTTING THREADED INSERTS

2. INTRODUCTION

This manual has been published to offer assistance in the set-up, operation and maintenance of the
machine you recently purchased from Bossard.

Before you operate the machine please ensure that you have read and fully understood this manual.

Should you have any questions or queries relating to the operation and use of this machine, please contact
your local Bossard customer service. https://www.bossard.com/global-en/about-us/contact/

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Содержание 035/E32V

Страница 1: ...OPERATORS MANUAL FOR ELECTRIC SCREWDRIVERS for self cutting Threaded Inserts ...

Страница 2: ...NTROLLER 12 4 1 IMPORTANT INSTALLATION SAFETY 12 4 2 SPECIFICATIONS 13 4 3 GENERAL CONTROLLER OVERVIEW 15 4 4 GETTING STARTED 15 4 5 KEYPAD AND PROGRAMMING BASICS 16 4 6 PROGRAM OPTIONS AND EDITING 17 4 6 1 SEQUENCE NUMBER SL 17 4 6 2 BATCH COUNT SETTING SC 17 4 6 3 END OF BATCH RESET TIME RT 17 4 6 4 SLOW START TIME RC AND SLOW START SPEED SP 17 4 6 5 MAXIMUM AND MINIMUM RUNDOWN TIME SETTINGS HT ...

Страница 3: ...misuse or lack of precautions previously brought to your attention Repairs will then be charged at cost including carriage The standard equipment is designed for reasonable use at an economic price Where this is of an exces sive nature either through continual use or the arduous nature of the operation the warranty period reduces accordingly Bossard and their suppliers if applicable will adopt a r...

Страница 4: ...d maintenance of the machine you recently purchased from Bossard Before you operate the machine please ensure that you have read and fully understood this manual Should you have any questions or queries relating to the operation and use of this machine please contact your local Bossard customer service https www bossard com global en about us contact ...

Страница 5: ...supply outlet is overload protected and of sufficient amperage capacity 6 Use only the correct plug for the controller and outlet Hold the plug of the power cord when connecting or disconnecting Do not pull on the cable 7 Do not expose the cable tool or controller to oil chemicals or heat Ensure that the cable is routed and used in such a manner as to not be subject to sharp objects that may abrad...

Страница 6: ...ment parts and accessories with these tools and controllers 18 Any damage to the tool and or controller resulting from misuse abuse or failure to follow these guidelines will void the limited warranty period Grounding This controller and AC power cord is equipped with a 3 prong electrical receptacle plug with ground pin The controller must be connected to a properly grounded AC electrical outlet D...

Страница 7: ...allation equipment by pushing or pulling depen ding on the model the outer sleeve of the bit holder to release the retainer Insert an appropriate power installation equipment release the sleeve and ensure that the installation equipment is properly locked in place by pulling back and forth on the installation equipment Screwdriver end of cable includes spring guard for added durability Push cable ...

Страница 8: ... reverse to forward while the motor is running A protective circuit will stop the tool if it is inadvertently switched while running if this happens the trigger must be released and reactivated to continue operation 3 5 SETTING THE TORQUE An external torque adjustment nut located at the nose of the screwdriver is used to set the output torque of the screwdriver A reference scale 0 8 is available a...

Страница 9: ...a tool balancer 4 Bit Holder Retract sleeve to Insert remove bits tool is inserted release the sleeve and pull back and forth on the bit tool to verify retention 5 Housing Nut Remove the housing nut to install a torque locking sleeve The lock sleeve covers the torque adjusting nut to deter unintentional changes to the adjustment 6 FWD REV Switch Select the desired direction of rotation for the scr...

Страница 10: ...ewdriver 40V DC 71 221 IN LBS 8 0 25 0 Nm range 250 350 rpm 3 7 3 POWER SUPPLY CONTROLLER SPECIFICA TIONS One controller order separately is required per driver CE RoHS ETL Approved Model 035 E 32V BECT832N SSO is an optional count verify controller for the 035 E A 32VDC CESL8 series screwdrivers Please refer to the separate 035 E 32V BECT832N SSO Manual for further details and functionality 035 E...

Страница 11: ...vers must be per formed by trained personnel knowledgeable and qualified in the repair of DC electric screwdrivers Use only genuine parts when servicing these products Do not attempt to modify the tools or controllers 3 11 WARRANTY The 035 E A CESL8 Series Tools and Controllers are warranted for one year from the date of purchase against defects in material and workmanship In addition the brushles...

Страница 12: ...nd controllers to areas subject to airborne contaminants eg dust metal filings 4 Use only a properly grounded electrical outlet of the correct supply voltage to power the screwdriver controller 5 Ensure that the supply outlet is overload protected and of sufficient amperage capacity 6 Use only the correct plug for the controller and outlet Hold the plug of the power cord when connecting or disconn...

Страница 13: ...connecting the screwdriver tool cable to from the controller 15 Turn the main power switch off when the controller is not being used Unplug the controller if it is not being used on a regular basis 16 Do not attempt to disassemble or repair the screwdriver or controller Repairs should only be per formed by qualified technicians properly trained in the safe operation troubleshooting and repair of t...

Страница 14: ...m Settings selectable On sounds when Good No Good Batch Complete OF sounds when No Good FF sounds when Batch Complete No Good EF sounds when Good Batch Complete Input Connections Remote start remote reverse disable tool external confirm enable batch external clear Output Connections Rundown OK rundown NG batch complete Included Accessories AC power cord key for program lock user manual Dimensions ...

Страница 15: ... being used an OUTPUT voltage must be set via a covered selection switch on the rear face of the controller Slightly loosen do not remove the two screws securing the OUTPUT cover in place Pivot the cover down and move the slide switch left 24 32V for 32VDC brushless screwdrivers or right 32 40V for 40VDC brushless screwdrivers Reposition and tighten the cover Connect the 6 pin cable of a compatibl...

Страница 16: ...ng slow start etc Pressing ON from this mode will restore the display and added functionality Other uses of ON CLEAR are explained where required throughout this manual SELECT KEY The SELECT key is used primarily for entering the program editing mode and cycling through the available program settings Other uses of SELECT are explained where required throughout this manual UP DOWN ARROW KEYS The UP...

Страница 17: ... COUNT SETTING SC Enter the desired number of fasteners to be installed per batch Depending on the setting of DIP switch 1 the display will either count down from the total batch value entered or count up to the total batch value The count will only increment and indicate GOOD rundown if the rundown cycle falls within the limits set by the min and max rundown time settings see below When all faste...

Страница 18: ...rammed time window the rundown cycle will be accepted as GOOD OK and the batch count will increment MAX Time GOOD OK NO GOOD NG Time seconds 4 6 6 RECONFIRM TIME LL If the assembly process requires that the operator has the ability to double hit the fastener release and retrigger the screwdriver on a fastener that has just been installed a reconfirm time can be programmed into the control During t...

Страница 19: ...le in steps from lowest L1 30 of full spd to highest L9 85 of full spd L0 equals 100 of run speed or slow start off Ht High Time and Lt Low Time The Ht and Lt settings establish a time window for OK NG evaluation of a fastener rundown Low Time Lt must be set to a value lower than High Time Ht during programming or an error Er will occur Ht value must be Lt Adjust value UP DOWN Adjust value UP DOWN...

Страница 20: ...h trips for the preset amount of time LL must be set to 0 00 for the rt function to be available rr and rS Reverse Pause Tighten Entering a value greater than 0 00 for rr will start the cycle with a timed reverse rr value then forward until the clutch activates Note FWD REV switch must be in REV position for the function to work LL and rt must equal 0 00 for the rr to be available nS Disable Screw...

Страница 21: ...f the batch is not completed within the tt time setting an alarm will sound and the display will flash tt until the operator runs the driver and completes the batch Only one of the two optional alarms can be selected for use Adjust value UP DOWN Press until dt or tt displays Release to view value Adjust value UP DOWN Toggle value Toggle value The controller also has a selectable slow start option ...

Страница 22: ...30 85 of screwdriver free running speed rpm or L0 100 Exit the program mode and engage the start trigger or push mechanism on the screwdriver to check settings Repeat until the desired result is achieved Refer to the program flow chart for further details on entering parameters 4 6 9 AUDIBLE ALARM SETTINGS OK AND NG LIGHTS Along with the two digit count display the controller also provides visual ...

Страница 23: ...23 4 6 10 INPUT OUTPUT CONNECTOR ...

Страница 24: ...24 4 6 11 DIP SWITCH SETTINGS ...

Страница 25: ...25 ...

Страница 26: ...fy the tools or controllers 4 6 14 WARRANTY The 035 E 32V and 40V BECT832N 940 SSO controller is warranted for one year from the date of purchase against defects in material and workmanship This warranty does not cover damage due to transportation abuse misuse or improper service Our sole remedy is to repair or replace at our discretion any unit found to be defective due to defects in material or ...

Страница 27: ...www bossard com 27 ...

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