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Näiden turvaohjeiden noudat‐

tamatta jättämisestä on seurauksena hen‐

genvaara!
Ota tuote käyttöön vasta sen jälkeen, kun olet

lukenut läpi tuotteen mukana toimitetut asia‐

kirjat ja turvallisuusohjeet, ymmärtänyt ne ja

ottanut ne huomioon.
Jos asiakirjoja ei ole saatavana omalla äidin‐

kielelläsi, ota yhteys asianomaiseen Rexro‐

thin myyntiedustajaan.
Käyttölaitteiden komponenttien parissa saa

työskennellä ainoastaan valtuutettu henkilös‐

tö.
Lisätietoa turvaohjeista löydät tämän doku‐

mentaation luvusta 1.

Zagrożenie dla życia w

razie nieprzestrzegania poniższych wskazó‐

wek dotyczących bezpieczeństwa!
Produkty wolno uruchamiać dopiero po

przeczytaniu wszystkich dokumentów dos‐

tarczonych wraz z produktem oraz wskazó‐

wek dotyczących bezpieczeństwa i ich peł‐

nym zrozumieniu. Należy przestrzegać

wszystkich wskazówek tam zawartych.
Jeżeli brak jest dokumentów w Państwa jęz‐

yku, proszę się skontaktować z lokalnym

partnerem handlowym Rexroth.
Przy podzespołach napędowych może pra‐

cować wyłącznie wykwalifikowany personel.
Bliższe objaśnienia do wskazówek dotyczą‐

cych bezpieczeństwa znajdują się w Rozd‐

ziale 1 niniejszej dokumentacji.

Nebezpečí života v případě ne‐

dodržení níže uvedených bezpečnostních po‐

kynů!
Před uvedením výrobků do provozu si přečtěte

kompletní dokumentaci a bezpečnostní poky‐

ny dodávané s výrobkem, pochopte je a dodr‐

žujte.
Nemáte-li k dispozici podklady ve svém jazyce,

obraťte se na příslušného obchodního part‐

nera Rexroth.
Na komponentách pohonu smí pracovat pouze

kvalifikovaný personál.
Podrobnější vysvětlení k bezpečnostním po‐

kynům naleznete v kapitole 1 této dokumen‐

tace.

Voimakas sähköjännite! Säh‐

köiskun aiheuttama hengenvaara!
Käytä käyttölaitteen komponentteja ainoast‐

aan maadoitusjohtimen ollessa kiinteästi

asennettuna.
Katkaise jännitteensyöttö ennen käyttölait‐

teen komponenteille suoritettavien töiden

aloittamista.
Huomioi kondensaattoreiden purkausajat.

Wysokie napięcie elek‐

tryczne! Zagrożenie dla życia, niebezpiec‐

zeństwo odniesienia obrażeń w wyniku pora‐

żenia prądem!
Podzespoły napędu mogą być eksploato‐

wane wyłącznie z zainstalowanym na stałe

przewodem ochronnym.
Przed uzyskaniem dostępu do podzespołów

napędu należy je odłączyć od napięcia.
Zwracać uwagę na czasy rozładowania kon‐

densatorów.

Vysoké elektrické napětí! Ne‐

bezpečí života při zasažení elektrickým prou‐

dem!
Komponenty pohonu smí být v provozu pouze

s pevně nainstalovaným ochranným vodičem.
Než začnete zasahovat do komponent poho‐

nu, odpojte je od elektrického napájení.
Dodržujte vybíjecí časy kondenzátorů.

Vaarallisia liikkeitä! Hengen‐

vaara!
Älä oleskele koneiden tai koneenosien liikea‐

lueella.
Pidä huolta siitä, ettei muita henkilöitä pääse

alueelle vahingossa.
Pysäytä käyttölaitteet varmasti ennen vaara-

alueelle koskemista tai menemistä.

Niebezpieczne ruchy! Za‐

grożenie dla życia!
Nie wolno przebywać w obszarze ruchu mas‐

zyny i jej elementów.
Zapobiegać wchodzeniu niepowołanych

osób.
Przed dotknięciem urządzenia/maszyny lub

zbliżeniem się do obszaru zagrożenia należy

zgodnie z zasadami bezpieczeństwa wyłąc‐

zyć napędy.

Nebezpečné pohyby! Nebez‐

pečí života!
Nezdržujte se v dosahu pohybu strojů a jejich

součástí.
Zabraňte náhodnému přístupu osob.
Před zásahem nebo vstupem do nebezpečné‐

ho prostoru bezpečně zastavte pohony.

Sähkömagneettisia/magneet‐

tisia kenttiä! Terveydellisten haittojen vaara

henkilöille, joilla on sydämentahdistin, metal‐

linen implantti tai kuulolaite!
Yllä mainituilta henkilöiltä on pääsy kielletty

alueille, joilla asennetaan tai käytetään käyt‐

tölaitteen komponentteja, tai heidän on ensin

saatava tähän suostumus lääkäriltään.

Pola ekektromagne‐

tyczne / magnetyczne! Zagrożenie dla zdro‐

wia osób z rozrusznikiem serca, metalowymi

implantami lub aparatami słuchowymi!
Wstęp wzbroniony wzgl. wyłącznie po kon‐

sultacji z lekarzem wyżej wymienionym oso‐

bom do obszarów, gdzie odbywa się montaż

i eksploatacji.

Elektromagnetická/magnetická

pole! Nebezpečí pro zdraví osob s kardiosti‐

mulátory, kovovými implantáty nebo naslou‐

chadly!
Výše uvedené osoby mají zakázán přístup do

prostorů, kde jsou montovány a používány

komponenty pohonu, resp. ho mají povolen

pouze po poradě s lékařem.

Kuumia pintoja (> 60 °C)! Palo‐

vammojen vaara!
Vältä metallipintojen koskettamista (esim.

jäähdytyslevyt). Noudata käyttölaitteen kom‐

ponenttien jäähtymisaikoja (väh. 15 minuut‐

tia).

Gorące powierzchnie (>

60 °C)! Niebezpieczeństwo oparzenia!
Unikać kontaktu z powierzchniami metalowy‐

mi (np. radiatorami). Przestrzegać czasów

schładzania podzespołów napędów (min. 15

minut).

Horké povrchy (> 60 °C)!

Nebezpečí popálení!
Nedotýkejte se kovových povrchů (např. chla‐

dicích těles). Dodržujte dobu ochlazení kom‐

ponent pohonu (min. 15 minut).

DOK-INDRV*-HMS02*UL***-IB03-EN-P
Rexroth IndraDrive Drive Controllers Power Sections HMS02

Bosch Rexroth AG

V/67

Содержание Rexroth IndraDrive HMS02

Страница 1: ...lity to ship both small 1lb products and large 200lb automation parts regardless of your location www wakeindustrial com Visit Our Website Wake Industrial is not affiliated with nor an authorized distributor or representative of any manufacturers brands or products listed All Products from Wake Industrial LLC come with Sales and Repairs Fast Shipping Quality Guarantee With standards like our 1 yea...

Страница 2: ...Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics ...

Страница 3: ...roth AG 2010 Copying this document giving it to others and the use or communication of the contents thereof without express authority are forbidden Offenders are liable for the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 Validity The data specified only serve to describe the product No statements concern...

Страница 4: ... en traînement coupez toujours l alimentation en tension Tenez compte des délais de décharge de con densateurs Gefahrbringende Bewegun gen Lebensgefahr Halten Sie sich nicht im Bewegungsbereich von Maschinen und Maschinenteilen auf Verhindern Sie den unbeabsichtigten Zutritt für Personen Bringen Sie vor dem Zugriff oder Zutritt in den Gefahrenbereich die Antriebe sicher zum Stillstand Dangerous mo...

Страница 5: ...rabalhar nos componentes de accionamento Explicações mais detalhadas relativamente às instruções de segurança constam no ca pítulo 1 desta documentação Pericolo di morte in caso di inosservanza delle seguenti indicazioni di si curezza Mettere in funzione i prodotti solo dopo aver letto compreso e osservato per intero la doc umentazione e le indicazioni di sicurezza for nite con il prodotto Se non ...

Страница 6: ...queimaduras Não desmonte ou danifique as baterias Não deite as baterias no fogo Utilizzo inappropriato delle batterie Pericolo di lesioni Non tentare di riattivare o ricaricare batterie scariche pericolo di esplosione e corrosione Non scomporre o danneggiare le batterie Non gettare le batterie nel fuoco Svenska Dansk Nederlands Livsfara om följande säkerhet sanvisningar inte följs Använd inte prod...

Страница 7: ...n arts Varma ytor 60 C Risk för brännskador Undvik att vidröra metallytor t ex kylele ment Var medveten om att det tar tid för drivkomponenterna att svalna minst 15 mi nuter Varme overflader 60 C Risiko for forbrændinger Undgå at berøre metaloverflader f eks køleelementer Overhold drivkomponen ternes nedkølingstid min 15 min Hete oppervlakken 60 C Verbrandingsgevaar Voorkom contact met metalen opp...

Страница 8: ... elektrické napětí Ne bezpečí života při zasažení elektrickým prou dem Komponenty pohonu smí být v provozu pouze s pevně nainstalovaným ochranným vodičem Než začnete zasahovat do komponent poho nu odpojte je od elektrického napájení Dodržujte vybíjecí časy kondenzátorů Vaarallisia liikkeitä Hengen vaara Älä oleskele koneiden tai koneenosien liikea lueella Pidä huolta siitä ettei muita henkilöitä p...

Страница 9: ... contactaţi furnizorul dumneavoastră competent pentru Rexroth Numai un personal calificat poate lucra la com ponentele de antrenare Explicaţii detaliate privind instrucţiunile de si guranţă găsiţi în capitolul 1 al acestei docu mentaţii Visoka električna napetost Življenjska nevarnost zaradi električnega udara Pogonske komponente uporabljajte samo s fiksno nameščenim zaščitnim vodnikom Pred dostop...

Страница 10: ... живота при неспазване на посочените по долу инструкции за безопасност Използвайте продуктите след като сте се запознали подробно с приложената към продукта документация и указания за безопасност разбрали сте ги и сте се съобразили с тях Ако текстът не е написан на Вашия език моля обърнете се към Вашия компетентен търговски представител на Rexroth Със задвижващите компоненти трябва да работи само ...

Страница 11: ...ъскване с агресивен агент Не разглобявайте и не повреждайте батерии Не хвърляйте батерии в огън Nepareiza bateriju lietošana Traumu gūšanas risks Nemēģiniet no jauna aktivizēt vai uzlādēt tuk šas baterijas eksploziju un ķīmisko apdegumu draudi Neizjauciet un nesabojājiet baterijas Nemetiet baterijas ugunī Lietuviškai Eesti Ελληνικά Pavojus gyvybei nesilaikant toliau pateikiamų saugumo nurodymų Nau...

Страница 12: ...iai 60 C Nudegimo pavojus Venkite liesti metalinius paviršius pvz radi atorių Išlaikykite pavaros komponentų atvė simo trukmę bent 15 minučių Kuumad pealispinnad 60 C Põletusoht Vältige metalsete pealispindade nt radiaa torid puudutamist Pidage kinni ajamikom ponentide mahajahtumisajast min 15 minu tit Καυτές επιφάνειες 60 C Κίνδυνος εγκαύματος Αποφεύγετε την επαφή με μεταλλικές επιφάνειες π χ μον...

Страница 13: ...Bosch Rexroth AG DOK INDRV HMS02 UL IB03 EN P Rexroth IndraDrive Drive Controllers Power Sections HMS02 X 67 ...

Страница 14: ...omponents 23 4 2 Motors 23 4 3 Cables 24 4 4 Firmware 24 5 Instructions for Use 27 5 1 Power Supply and Input Voltage 27 5 2 Connection Points 27 5 2 1 Wiring Diagram 27 5 2 2 Connection Diagram 28 5 2 3 X5 Motor Connection 29 Important Notes 29 HMS02 1N W0028 29 HMS02 1N W0054 30 5 2 4 X6 Motor Temperature Monitoring and Motor Holding Brake 30 5 2 5 Terminal Block 24V 0V 24V Supply 33 5 2 6 L L D...

Страница 15: ...e Area of Control Cabinet 52 6 2 6 Design and Installation in Area C Strongly Interference Susceptible Area of Control Cabinet 53 6 3 Ground Connections 54 6 4 Installing Signal Lines and Signal Cables 55 6 5 General Measures of Radio Interference Suppression for Relays Contactors Switches Chokes and Inductive Loads 55 7 Accessories 57 7 1 Overview 57 7 2 Information on Accessory HAS02 58 8 Servic...

Страница 16: ...fications their work requires To comply with these qualifications it is necessary among other things to be trained instructed or authorized to switch electric circuits and components safely on and off to ground them and to mark them to be trained or instructed to maintain and use adequate safety equipment to attend a course of instruction in first aid The technical data connection and installation...

Страница 17: ...m reconnection With electric components observe the following aspects Always wait 30 minutes after switching off power to allow live capacitors to discharge before accessing an electric component Measure the elec trical voltage of live parts before beginning to work to make sure that the equipment is safe to touch Install the covers and guards provided for this purpose before switching on Never to...

Страница 18: ...f connected motors Some common examples are Improper or wrong wiring or cable connection Operator errors Wrong input of parameters before commissioning Malfunction of sensors and encoders Defective components Software or firmware errors These errors can occur immediately after equipment is switched on or even after an unspecified time of trouble free operation The monitoring functions in the compo...

Страница 19: ...ons or use a safe starting lockout Make sure that the drives are brought to safe standstill before accessing or entering the danger zone Additionally secure vertical axes against falling or dropping after switching off the motor power by for example mechanically securing the vertical axes adding an external braking arrester clamping mechanism or ensuring sufficient counterbalancing of the vertical...

Страница 20: ...ts and drive controllers motors windings and laminated cores According to the operating conditions temperatures of the surfaces can be higher than 60 C 140 F during or after operation Before touching motors after having switched them off let them cool down for a sufficient period of time Cooling down can require up to 140 mi nutes The time required for cooling down is approximately five times the ...

Страница 21: ...transport risk of explosion in the sense of the legal regulations Dispose of used batteries separately from other waste Observe the national regulations of your country 1 2 Appropriate Use This product may only be used for the applications mentioned in the reference documentations see index entry Reference documentations and under the described application ambient and operating conditions This pro...

Страница 22: ...c structure of the type code Our sales representative will help you with the current status of available ver sions Fig 2 1 Type Code HMS02 DOK INDRV HMS02 UL IB03 EN P Rexroth IndraDrive Drive Controllers Power Sections HMS02 Bosch Rexroth AG 19 67 Identification ...

Страница 23: ...duction week e g 08W23 meaning year 2008 week 23 7 Hardware index Fig 2 2 Type Plate Power Sections Supply Units 2 3 Scope of Supply 1 touch guard 1 connector X5 and X6 each 1 Instruction Manual in the English language Bosch Rexroth AG DOK INDRV HMS02 UL IB03 EN P Rexroth IndraDrive Drive Controllers Power Sections HMS02 20 67 Identification ...

Страница 24: ... input UL 7 UN3 V 24 20 Rated power consumption control voltage input at UN3 UL 8 PN3 W 13 17 Short circuit current rating UL SCCR A rms 42000 Rated input voltage power UL 9 ULN_nenn V DC 254 0 750 Rated input current UL ILN A 18 4 30 7 Output voltage UL Uout V 3 x AC 0 0 500 Output current UL Iout A 15 0 25 0 Field wiring material material con ductor temperature class Cu 60 75 C 1 Output frequenc...

Страница 25: ... dissipation of braking resistor and control section Fig 3 1 HMS UL Ratings and Dimensions Distances A Air intake B Air outlet C Mounting surface in control cabinet dtop Distance top dbot Distance bottom dhor Distance horizontal Fig 3 2 Air Intake and Air Outlet at Device Bosch Rexroth AG DOK INDRV HMS02 UL IB03 EN P Rexroth IndraDrive Drive Controllers Power Sections HMS02 22 67 Ratings and Dimen...

Страница 26: ...ypecode1 Part number R911 Automation Terminals Of The Rexroth Inline Product Range Application Manual DOK CONTRL ILSYSINS AWxx EN P 317021 1 In the document typecodes xx is a wild card for the current edition of the documentation example AW01 is the first edition of an Application Manual Fig 4 2 Documentations Overview 4 2 Motors Title Rexroth IndraDyn Kind of documentation Document typecode1 DOK ...

Страница 27: ...ware for Drive Controllers MPH 04 MPB 04 MPD 04 Functional Description MP 04VRS FKxx EN P 315485 Firmware for Drive Controllers MPH 03 MPB 03 MPD 03 Functional Description MP 03VRS FKxx EN P 308329 Firmware for Drive Controllers MPH 02 MPB 02 MPD 02 Functional Description MP 02VRS FKxx EN P 299223 Drive Controllers MPx 02 to MPx 08 Parameter Description GEN VRS PAxx EN P 297317 MPx 02 to MPx 08 an...

Страница 28: ...l DOK INDRV MLD PAGENT AWxx EN P 323947 1 In the document typecodes xx is a wild card for the current edition of the documentation example AW01 is the first edition of an Application Manual Fig 4 6 Documentations Overview DOK INDRV HMS02 UL IB03 EN P Rexroth IndraDrive Drive Controllers Power Sections HMS02 Bosch Rexroth AG 25 67 Reference Documentations ...

Страница 29: ...Bosch Rexroth AG DOK INDRV HMS02 UL IB03 EN P Rexroth IndraDrive Drive Controllers Power Sections HMS02 26 67 ...

Страница 30: ...current which are mentioned in the supply unit manual Project Planning Man ual 5 2 Connection Points 5 2 1 Wiring Diagram Supply unit HMV02 Power section HMS02 The components marked with gray background color are absolutely necessary 1 Optional for infeeding supply units required for regenerative supply units 2 Mains filter to be used optionally and depending on the EMC require ments Fig 5 1 Drive...

Страница 31: ... the Bb contact at the control section for signaling the readiness for opera tion of the drive controller see Project Planning Manual Rexroth IndraDrive Drive Controllers Control Sections Bosch Rexroth AG DOK INDRV HMS02 UL IB03 EN P Rexroth IndraDrive Drive Controllers Power Sections HMS02 28 67 Instructions for Use ...

Страница 32: ...the connection between drive controller and motor use our ready made motor power cables where possible see docu mentation Rexroth Connection Cables When using NFD03 1 mains filters the maximum allowed con ductor cross section is limited to 4 mm2 For selecting the motor cables observe the information con tained in the Project Planning Manual Rexroth IndraDrive Drive System Connection Cables to Moto...

Страница 33: ... current load and minimum required connection cross section A See Technical Data of device used Iout Occurring voltage load V See Technical Data of device used Uout Short circuit protection A1 A2 A3 against each other and each of them against ground Fig 5 4 Function Pin Assignment Properties 5 2 4 X6 Motor Temperature Monitoring and Motor Holding Brake Lethal electric shock by live parts with more...

Страница 34: ...nections for monitoring the motor temperature controlling the motor holding brake Via an integrated contact element BR the power section switches the voltage of the external 24V supply connection X13 at HCS02 power sections to the output for controlling the motor holding brake The integrated 24V control voltage supply of power sections of the order code NxxV is not available at the connection poin...

Страница 35: ...switching actions of integrated contact element for controlling motor holding brake HMS01 Wear free electronic contact HMS02 250 000 electromechanical contact Time constant of load 1 ms 50 Switching frequency Hz 0 5 Short circuit protection X6 3 against X6 4 output for controlling the motor holding brake Overload protection X6 3 against X6 4 output for controlling the motor holding brake 1 Maximum...

Страница 36: ...rnal contact element is required if motor holding brakes with higher currents than the allowed current load are to be supplied at X6 5 2 5 Terminal Block 24V 0V 24V Supply Function Pin Assignment Connection of external 24V supply 24V supply of HMS HMD HCS power sections not at HCS02 For the power section of the drive controller For brake control via X6 For the control section of the drive controll...

Страница 37: ...N3 see technical data Polarity reversal protection Within the allowed voltage range by internal protective diode Current carrying capacity looping through from 24V to 24V 0V to 0V contact bars in scope of supply of accessory HAS01 With contact bars 072 A 220 Fig 5 8 Function Pin Assignment Properties Connection Diagram A Cable to source of control voltage supply B Contact bars Fig 5 9 Connection P...

Страница 38: ...voltages have fallen below 50 V before touching live parts Function Pin Assignment The DC bus connection connects several drive controllers to one another a drive controller to additional components HCS02 1E W0012 drive controllers do not have a DC bus connec tion Technical Data of the Connection Point View Identifica tion Function L Connection points for connecting DC bus connections L Screw conn...

Страница 39: ...test possible twisted wires Risk of damage by reversing the polarity of the DC bus connections L and L NOTICE Make sure the polarity is correct Length of twisted wire Max 2 m Line cross section Min 10 mm2 but not smaller than cross section of supply feeder Line protection By means of fuses in the mains connection Dielectric strength of single strand against ground 750 V e g strand type H07 Fig 5 1...

Страница 40: ... copper as for the outer conductors For the connections from the equipment grounding conductor con nection of the device to the equipment grounding conductor system in the control cabinet make sure the cross sections of the lines are sufficient Cross sections of the equipment grounding connections For HCS03 1E drive controllers HMV01 and HMV02 supply units at least 10 mm2 AWG 8 but not smaller tha...

Страница 41: ...ply feeder smaller than 10 mm2 AWG 8 the equipment grounding conductor must have at least 10 mm2 AWG 8 1 Joint bar 2 Connection to equipment grounding system Fig 5 14 Equipment Grounding Conductor Connection for Supply via HMV01 HMV02 HCS03 1 Joint bar 2 Connection to equipment grounding system Fig 5 15 Equipment Grounding Conductor Connection for Supply via HCS02 Design Tightening Torque The join...

Страница 42: ...rol cabinet in conductive form to the equipment grounding system 3 For the ground connection observe the maximum allowed ground resist ance See Project Planning Manual of the drive system index entry Mains con nection Project planning 5 2 9 Shield Connection XS1 Shield Connection Control Lines Property damage due to temperatures higher than 105 NOTICE Observe the indicated minimum distances Above ...

Страница 43: ...G Before working on live parts De energize the installation and secure the power switch against unintentional or unauthorized re energization Wait at least 30 minutes after switching off the supply voltages to allow dis charging To shorten the waiting time until voltage has fallen below 50 V you can use a discharging device see chapter Appendix Check whether voltages have fallen below 50 V before ...

Страница 44: ... lines separately from the load resistance lines because of the occurrence of interference Transmit analog signals e g command values actual values via shiel ded lines Do not connect mains DC bus or power cores to low voltages or allow them to come into contact with these When carrying out a high voltage test or an applied overvoltage withstand test on the machine s electrical equipment disconnect...

Страница 45: ...ure to the cooling unit Mount air guides between the lines to protect the devices in the upper lines against the warm outlet air of the devices beneath and protect the devices beneath against penetration of liquids e g dripping condensation water or leaking cooling liquid Additional blowers convey the outlet air to the cooling unit and cool ing air to the upper lines At the installed control cabin...

Страница 46: ...ed the drive controller may only be operated up to a specified maximum ambient temperature A cooling unit might therefore be required Possible damage to the drive controller Op erational safety of the machine endangered NOTICE Observe the instructions below Avoiding Dripping or Spraying Wa ter Due to their operating principle condensation water is formed when cooling units are used For this reason...

Страница 47: ...und ing temperature and not lower Set cooling units with follow up temperature in such a way that the interior temperature of the control cabinet is not lower than the temperature of the surrounding air Set the temperature limitation to the maximum surround ing temperature Only use well sealed control cabinets so that moisture condensation can not arise as a result of warm and moist external air e...

Страница 48: ...ly in the cabinet but close to the cabinet housing or mounting panels Sep arate the incoming and outgoing cables of the radio interference suppression filter Interference Suppression Elements Provide the following components in the control cabinet with interference sup pression combinations Contactors Relays Solenoid valves Electromechanical operating hours counters Connect these combinations dire...

Страница 49: ...ction Control Cabinet Mounting According to Interference Areas Exemplary Arrangements page 47 We distinguish three areas 1 Interference free area of control cabinet area A This includes Supply feeder input terminals fuse main switch mains side of mains filter for drives and corresponding connecting lines Control voltage or auxiliary voltage connection with power supply unit fuse and other parts un...

Страница 50: ... contact 6 2 3 Control Cabinet Mounting According to Interference Areas Exemplary Arrangements Supply Units With Regeneration Do not operate any additional loads at the mains filter Do not operate any other loads at the connection from the mains filter output to the mains connection of the supply unit For motor blowers and power supply units for example use sepa rate mains filters DOK INDRV HMS02 ...

Страница 51: ...it DR1 Mains choke E1 E5 Equipment grounding conductor of the components Bosch Rexroth AG DOK INDRV HMS02 UL IB03 EN P Rexroth IndraDrive Drive Controllers Power Sections HMS02 48 67 EMC Measures for Design and Installation ...

Страница 52: ...wer supply unit Q1 Q2 Q3 Fusing T Transformer Z1 Z2 Shield connection points for cables Fig 6 1 Regenerative Supply Unit EMC Areas in the Control Cabinet DOK INDRV HMS02 UL IB03 EN P Rexroth IndraDrive Drive Controllers Power Sections HMS02 Bosch Rexroth AG 49 67 EMC Measures for Design and Installation ...

Страница 53: ...ter DR1 Mains choke optional E1 E5 Equipment grounding conductor of the components Bosch Rexroth AG DOK INDRV HMS02 UL IB03 EN P Rexroth IndraDrive Drive Controllers Power Sections HMS02 50 67 EMC Measures for Design and Installation ...

Страница 54: ...on trol cabinet in area A and the lines in area B and C If this is impossible there are two alternatives 1 Install lines in shielded form and connect the shield at several points at least at the beginning and at the end of the line to the mounting plate or the control cabinet housing over a large surface area 2 Separate lines from the other interference susceptible lines in areas B and C by means ...

Страница 55: ...lly conductive properties If single phase loads are connected on the load side of the filter their current may be a maximum of 10 of the three phase operating current A highly im balanced load of the filter would deteriorate its interference suppression ca pacity If the mains voltage is more than 480 V connect the filter to the output side of the transformer and not to the supply side of the trans...

Страница 56: ... its leakage capacitance To comply with a certain EMC limit value the allowed leakage capacitance of the mains filter is limited For the calculation of the leakage capacitance see the documentation on the drive system of the drive controller used Run the shortest possible motor power cables Only use shielded motor power cables by Rexroth Routing the Motor Power Cables and Motor Encoder Cables Rout...

Страница 57: ... of the cable shields devices with microprocessor and switching power supply units have to be well contacted over a large surface area This also applies to all screw connections between mounting plate and control cabinet wall and to the mounting of a ground bus to the mounting plate The best solution is to use a zinc coated mounting plate Compared to a lac quered plate the connections in this case...

Страница 58: ...s Avoid suspended lines or lines routed along synthetic carriers because they are functioning like reception antennas noise immunity and like transmitting antennas emission of interference Exceptional cases are flexible cable tracks over short distances of a maximum of 5 m Shielding Connect the cable shield immediately at the devices in the shortest and most direct possible way and over the larges...

Страница 59: ...only be realized as snap contacts Contact pressure and contact material must be suited for the corre sponding switching currents Slow action contacts should be replaced by snap switches or by solid state switches because slow action contacts strongly bounce and are in an unde fined switching status for a long time which emits electromagnetic waves in the case of inductive loads These waves are an ...

Страница 60: ...C bus connections and which are screwed to the contact bars d Joint bar to connect the equipment grounding connections of neighboring devices The accessory HAS02 is screwed to the bottom of the device and used to connect the motor cable shield to the device provide strain relief of the motor cable The accessory HAS03 control cabinet adapter is used to compen sate different mounting depths of devic...

Страница 61: ...n 3 Screw supplied screw in thread at bottom of device 4 Screw shielding plate to fixing device according to desired cable routing of motor cable The figure illustrates cable routing with 45 5 According to diameter of motor cable fix motor cable at corresponding point of shielding plate with a clip Make sure that shield of motor cable has good contact with shielding plate The mounting of the acces...

Страница 62: ...49 41 E mail service svc boschrexroth de Internet http www boschrexroth com You will also find additional notes regarding service mainte nance e g delivery addresses and training Preparing Information For quick and efficient help please have the following information ready Detailed description of the fault and the circumstances Information on the type plate of the affected products especially type...

Страница 63: ...Bosch Rexroth AG DOK INDRV HMS02 UL IB03 EN P Rexroth IndraDrive Drive Controllers Power Sections HMS02 60 67 ...

Страница 64: ... domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Strasse 2 97816 Lohr am Main Germany Packaging The packaging materials consist of cardboard wood and polystyrene These materials can be recycled anywhere without any problem For ecological reasons please refrain from returning the empty packages to us Batteries and Accumulators Batteries and ac...

Страница 65: ...lastics can contain flame retardants These plastic parts are labeled according to EN ISO 1043 They have to be recycled separately or disposed of according to the valid legal requirements Bosch Rexroth AG DOK INDRV HMS02 UL IB03 EN P Rexroth IndraDrive Drive Controllers Power Sections HMS02 62 67 Environmental Protection and Disposal ...

Страница 66: ...nce value the higher the voltage to which the energy store has been charged the greater the resistance for discharging the capacitors Components of the drive system Rexroth IndraDrive have been dimensioned in such a way that after the supply voltage was cut off the voltage value falls below 50 V within a discharging time of a maximum of 30 minutes To shorten the waiting time until voltage has fall...

Страница 67: ...oltages to allow dis charging Check whether voltages have fallen below 50 V before touching live parts Risk of damage by intense heat NOTICE During the discharging process the discharging resistor generates intense heat Therefore place the discharging resistor as far as possible from heat sensitive components How to install the discharging device 1 Preferably install discharging device before swit...

Страница 68: ...oltage 33 Cooling unit Arrangement 43 D DC bus Connection 35 DC bus capacitors Discharging 63 Dimensions 21 Discharging DC bus capacitors 63 D Discharging device 63 Disposal 61 Distances 22 Documentation Cables 24 Drive systems 23 Firmware 24 Motors 23 Overview 23 Reference documentations 23 System components 23 Drive controllers Multiple line arrangement 42 E EMC Measures for design and installat...

Страница 69: ...21 Production processes 61 Project planning manuals 23 R Ratings 21 Recycling 61 Reference documentations 23 Return of products 61 S Safety instructions 13 Scope of supply Power section HMS 20 S Shield Connection control lines 39 Connection motor cable 40 Signal lines Installation 55 Significant components 61 Support see Service Hotline 59 T Type code HMS02 19 Type plates 20 U Use Instructions 27 ...

Страница 70: ...Notes DOK INDRV HMS02 UL IB03 EN P Rexroth IndraDrive Drive Controllers Power Sections HMS02 Bosch Rexroth AG 67 67 ...

Страница 71: ...INDRV HMS02 UL IB03 EN P Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 0 93 52 40 0 Fax 49 0 93 52 48 85 www boschrexroth com electrics R911319997 ...

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