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Bosch Rexroth AG

Function modules | R320103174/2018-08

4.4

Identification of the product

The nameplate of the product carries the following information:

Tabelle 5:

Details given on nameplate

Nameplate details

Meaning

MNR

Part number

SYN

Serial number

Manufacturing date

Customer order number
Manufacturing location

When ordering replacement parts, please always state all data given on the nameplate.

Fig. 4:

Nameplate

5 Transport and storage

5.1

Transporting the product

WARNING

Risk of product crashing down due to inadequate load hoisting equipment!

Severe personal injury or even death.

Use only safety-inspected, appropriate load hoisting equipment.

Carefully attach load hoisting equipment only to the frame (main body) or at the designated points.

Do not stand under suspended loads.

On the nameplate you will find additional technical data for start-up.

With these parameters and the EasyWizard software, starting up the drives of Linear Motion Systems becomes

easier, faster and more effective than ever before

10 Start-up.

Bosch Rexroth AG

D-97419 Schweinfurt

Made in Germany

7210

CNR:

R12345678

TYP:

FMx-xxx-xx-1

CS:

9876543210 0030 0001

FD:

5129

max

(mm) u (mm/U) v

max

(m/s) a

max

(m/s

) M1

max

(Nm)

MNR:

R87654321

Содержание Rexroth FMB

Страница 1: ...R320103174 2018 08 EN ENGLISH Instructions Function modules FMS FMB ...

Страница 2: ... describe the product No statements concerning a certain condition or suitability for a certain application can be derived from our information The information given does not release the user from the obligation of own judgment and verification It must be remembered that our products are subject to a natural process of wear and aging Bosch Rexroth AG reserves all rights including the right to appl...

Страница 3: ...ation conditions 12 6 4 Installation position 13 6 5 Fastening the product to the adjoining structure 13 6 6 Switching system installation 15 7 Mounting the FMS drive 16 7 1 Mounting the motor with mount and coupling 16 7 2 Mounting the motor with timing belt side drive 18 8 Mounting the FMB drive 20 8 1 Installing the mount and gear unit 20 8 2 Mounting the motor 21 9 Electrically connecting the ...

Страница 4: ... must be obtained before handling the product and must be adhered to Tabelle 1 Required documentation Title Document number Document type Safety instructions for Linear Motion Systems R320103152 Safety instructions FMS FMB function modules R999001417 Catalog Rexroth catalogs for drive technology Catalog Safety data sheet for Dynalub 510 R320103160 Product data sheet for Dynalub 510 R310 2052 The R...

Страница 5: ...ord Meaning DANGER Indicates an imminently hazardous situation which will result in death or serious injury if not avoided WARNING Indicates a potentially hazardous situation which could result in death or serious injury if not avoided CAUTION Indicates a potentially hazardous situation which may result in minor or moderate injury if not avoided NOTICE Damage to property Risk of damaging the produ...

Страница 6: ...onal mounting accessories catalog H L A FMx A mm H mm 080 80 107 110 110 89 Fig 1 Overview of function modules 3 3 Overview of function modules 2 1 Overview of types The function modules are available in different sizes and shapes Specific data and dimensions catalog 1 3 3 Abbreviations The following abbreviations are used in this documentation Tabelle 4 Abbreviations and definitions Abbreviation ...

Страница 7: ...MS xxx DN x dual rail H1 A A H H1 A A H Without motor attachment Motor attachment with timing belt side drive Motor attachment with mount and coupling FMB xxx SN x single rail FMB xxx DN x dual rail A A H H1 H1 A A H A A H H1 H1 A A H Without motor attachment Motor attachment with gear reducer ...

Страница 8: ...se refer to the notes technical data dimensions and descriptions of the products in the catalog 4 2 Product description FMS function modules Fig 2 Components of the FMS function module FMS function module components 1 Drive side end block 2 Ball Screw Assembly covered 3 Carriage with T slots and Runner Block 4 Cover plate 5 End plate 6 Frame 7 Runner Block 8 Guide Rail 10 11 1 4 5 2 3 6 7 8 9 ...

Страница 9: ...ies 9 Magnetic sensor 10 Optical sensor 11 Switching cam for optical sensor FMB function module components 1 Idler end enclosure 2 Toothed belt covered 3 Carriage with T slots and Runner Block 4 Cover plate 5 Drive end enclosure 6 Frame 7 Runner Block 8 Guide Rail Fig 3 Components of the FMB function module 9 1 4 5 2 3 6 7 8 10 11 ...

Страница 10: ...ng down due to inadequate load hoisting equipment Severe personal injury or even death f f Use only safety inspected appropriate load hoisting equipment f f Carefully attach load hoisting equipment only to the frame main body or at the designated points f f Do not stand under suspended loads On the nameplate you will find additional technical data for start up With these parameters and the EasyWiz...

Страница 11: ...n of product parts f f Store the product only in dry roofed areas f f Protect the product from humidity and corrosive agents L L L L 2 7 2 7 3 7 L 2000mm NOTICE Risk of damage to motor attachment through vibrations Motor may break off f f When transporting the product with ready mounted motor always provide support for the motor or f f remove the motor prior to transport Selection of the wrong anc...

Страница 12: ...injury or even death f f Secure the product against dropping f f Do not stand under the product in the hazard zone f f With a vertical or slanting product secure the carriage so that it cannot drop down f f Do not stand in the fall direction of the carriage 6 1 Unpacking the product 1 Before hoisting the product take note of the weight catalog 2 Take the product out of the packaging and remove the...

Страница 13: ...eep a minimum distance of 5 mm from the end plates A B min 5 mm fmax F 300 mm 300 mm 300 mm 300 mm NOTICE Risk of loosening or warping of the product due to incorrect mounting Damage to the product f f Fasten the product using the recommended fastening elements f f Do not secure or support the product at the end plates f f Observe the tightening torques f f Observe the maximum permissible deflecti...

Страница 14: ...igure below f f Recommended number of clamping fixtures per meter and side 1 6 pieces 2 4 pieces 3 3 pieces f f Observe the tightening torques 17 1 f f Suitable clamping fixtures catalog Fig 8 Fastening the product with clamping fixtures K K A B 0 1 K K K K A B C 0 1 4 6 5 2 Fastening the product with sliding blocks f f Mount the product with sliding blocks on the mounting base as shown in the fig...

Страница 15: ...e sensor plates 2 and retain with a knurled screw 3 2 Insert the sensor plates 2 one each for start and finish point into the corresponding slot on the frame and use set screws 4 for retention 3 Adjust the switching points and switching distances by moving the sensor plates Fig 11 Installing the magnetic sensors 4 3 1 2 6 6 2 Optical Sensor 4 Install the switching cam 1 in the carriage center usin...

Страница 16: ...nting Observe the tightening torques 17 1 1 Push the coupling 4 onto the screw journal 5 of the function module 1 and tighten the screw 6 system side to tightening torque MA 2 Push the mount 3 into the centering 2 on the function module 1 and tighten to the end plate 8 using four screws 7 and tightening torque MA 3 Push the motor 9 into the centering of the mount and coupling and using four screws...

Страница 17: ... Lf mm 080 110 MSM 031C ECMAC20604 ECMAC10604 67 3 72 0 9 11 1 6 A 0 1 Lf ENGLISH R320103174 2018 08 Function modules Bosch Rexroth AG 17 30 Fig 13 Mounting the motor with mount and coupling 4 5 2 8 11 7 10 3 1 12 9 6 ...

Страница 18: ...1 Push the belt pulley 2 fitted with toothed belt 4 onto the screw journal 2 Adjust distance A to the housing 3 Tighten the set screw 3 to tightening torque MA1 in accordance with Table 6 Fig 14 Fig 14 Mounting the timing belt side drive mounting the first belt pulley FMS A mm 0 1 080 110 MSM 031C ECMAC20604 ECMAC10604 31 5 3 2 4 1 6 7 A m 0 125 M1 6 M2 M2 5 M3 M4 M5 M6 M8 M10 M12 A F 0 7 0 9 1 3 ...

Страница 19: ... the motor away from the function module using the motor bars Set the belt frequency using a frequency measuring instrument R913057897 according to the notice inside the housing and tighten the mounting screws 11 The preload force F depends on the size of the unit the motor belt pulleys and on the torque It is indicated on the inside of the housing If the timing belt side drive is not positioned h...

Страница 20: ...the coupling 4 5 Fasten the mount and gear unit on the end enclosure 8 using four screws 9 to tightening torque MA 6 Tighten the clamping screw 10 of the 2nd coupling half 4 using the mount bore 11 to tightening torque MA2 in accordance with Table 7 Fig 17 for clamping on the gear shaft 12 NOTICE Risk of excessive torque and rotary speed if limit values are not adhered to Avoid tension due to the ...

Страница 21: ...er used f f Observe the safety regulations for working with high voltage equipment 1 Keep the documentation for the motor controller at hand 2 Lay the motor cable 1 at a distance from the encoder cables 2 10 Start up X X The product must not be put into service until it has been verified that the final product for example a machine or system into which the Rexroth product has been installed compli...

Страница 22: ...he integrated wizard EasyWizard is the standard assistant integrated in the Rexroth engineering framework IndraWorks DS to help you commission drives of Linear Motion Systems easily and quickly Starting up has never been easier thanks to pre configured data sets and a nameplate on the Linear Motion Systems that is keyed to the wizard Quick easy and intuitive start up Text based and graphical onlin...

Страница 23: ...f f Do not attempt to grasp any moving parts while the system is in operation Risk of burns due to hot surfaces Temperatures above 60 C possible f f Avoid touching the hot surface of the carriage assembly f f After switching off the product let hot surfaces cool down before touching them f f Temperature sensitive components must not touch the surface of the carriage assembly f f Pay attention to t...

Страница 24: ...unning machines Secure the system against restart and unauthorized use during maintenance work The product must be securely fastened in the system or in the machine The product is not self locking this means that if it is used vertically or at an angle it can drop or move in an uncontrolled way To prevent this the machine builder or distributor must take protective measures by appropriate installa...

Страница 25: ... If other consumers are connected to the single line lubrication system the weakest link in this chain determines the lubrication cycle Excess lubricant can accumulate inside of the module or flow out and may lead to contamination of the environment NOTICES Insufficient lubrication f f Never put a Linear Motion System into operation without having carried out basic lubrication Overlubrication Incr...

Страница 26: ...wo Ball Runner Blocks Lube fittings for Ball Runner Blocks via the side lube fittings in the frame 2 x lubrication point 2 Lube fittings for Ball Runner Blocks via the side lube fittings in the frame 2 x lubrication point 2 The Ball Screw Assembly is lubricated by the open access between the cover plate and frame 1 x lubrication point 1 Lubrication of Ball Runner Blocks 4 x lubrication point 2 Lub...

Страница 27: ...on takes place in the factory by Bosch Rexroth using Dynalub 510 The properties of this are as follows NLGI grade 2 lithium based high performance grease according to DIN 51818 KP2K 20 according to DIN 51825 Good water resistance Corrosion protection Temperature range 20 to 80 C f f Pay attention to the notes on lubrication 13 f f Lube fittings 13 3 Validity under normal operating conditions We re...

Страница 28: ...rashing down in vertical or slanting installations due to lack of arrestor devices Severe personal injury or even death f f If the product is installed vertically or on a slant secure the product against dropping before loosening the mounting screws f f Do not stand in the fall direction of the product Risk of electrical shocks due to contact with live parts Severe personal injury or even death f ...

Страница 29: ...onic components NOTICE Environmentally hazardous materials can pollute the environment if not disposed of properly Environmental pollution f f Collect any escaping lubricant and dispose of it correctly f f The product and its components must be disposed of correctly and in compliance with all applicable national and international guidelines and regulations 16 Technical data Technical data Function...

Страница 30: ...Printed in Germany R320103174 2018 08 Subject to technical modifications Bosch Rexroth AG Ernst Sachs Straße 100 97424 Schweinfurt Germany Tel 49 9721 937 0 Fax 49 9721 937 275 www boschrexroth com ...

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