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Wire rope

 

1.

 

The life of the wire rope is directly related to the care it receives.   The wire rope on a new winch, and any 

replacement ropes

should be respooled under a minimum of 100 lb load before using the winch

.

 Failure to do 

this will result in wire rope damage

Inspect wire rope before use. Mashed, pinched

frayed or kinked areas 

severely reduce the load-carrying capacity. Replace damaged wire rope.

 

2.

 

Prevent kinks before they occur

.

 

 

This is the start of a kink. At this time, the wire rope should be straightened.

 

 

The wire rope was pulled and the loop has tightened to a kink

The wire rope is now permanently damaged 

and should not be used.

 

 

The result of kinking is that each strand pulls a different amount causing the strands under greatest tension 

to break and reduce load capacity of the wire  rope

.

 

3.

 

When it is necessary to respool the wire rope under no load after use, hold the remote switch lead in one 

hand and the wire rope in the other. Start from as far from the vehicle as the remote switch will allow, 

activate the switch, walk  in

 

several feet of rope and release switch

Repeat the process

Always release the 

switch before your hand comes within four feet from the fairlead (if fitted).

 

4.

 

Be sure the wire rope is distributed evenly and tightly on the drum. A loosely wound drum allows the wire rope to work its 

way down into the layers of wire rope on the drum and become wedged . 

5.

 

It is not advisable to grease or oil the wire rope due to dirt contamination that will reduce the wire rope life. 

 

Replacing the wire rope 

1.

 

If the wire rope has become worn or is beginning to show signs of strands breaking it must be replaced before being used 

again. To do this, remove the defective rope by free spooling. Remove the bolt on the drum and release the rope. 

2.

 

Insert the end of the new rope and secure bolt tightly. 

3.

 

Engage the clutch and re-spool the new rope on the drum keeping tension on the rope as it spools. Ensure that the rope is 

respooling in the under wind position. 

Warning:

 Only replace the wire rope with the identical replacement part recommended by the manufacturer.

 

 

Preparing the winch 

Danger:  

Wear heavy leather gloves when handling wire rope, even with gloves on. When handling the hook, always use 

handsaver. Never put your fingers into the hook. Placing finger(s) in hook could result in injury.

 

1.

 

When anchoring the pulling vehicle, set the parking brake and block or chock the wheels. Keep the vehicle's foot brake 

depressed and place automatic and manual transmissions in neutral. 

Warning: Inspect switch and wiring for cracks, pinched spots, frayed wire, or loose connections. A damaged, shorted lead 

could cause the winch to run as soon as it is plugged in. 

2.

 

When using the remote switch inside a vehicle, always pass it through a window to avoid pinching the wire in the door. 

 

 

 

Winching 

Danger: Never touch the wire rope or hook while they are in tension or under load. Even at rest, the winch may have the 

wire rope in tension. Never guide a wire rope under tension onto the drum with your hands (see Fig.4). 

 

Figure 4 

 

 

1. 

Winch with at least five wraps of wire rope around the winch 

drum. With fewer wraps, the wire rope could pull loose from the 

drum under load. 

2. 

When pulling a load, place a blanket, jacket or tarpaulin over 

the wire rope near the hook end (see Fig.5). This will slow the snap 

back of a broken wire rope and help to prevent serious injury. Raise 

hood to protect windshield. 

Warning: 

Note the winch's rated capacity and do not exceed it.

  

Содержание 018988

Страница 1: ...Art Nr WWW BORMANNTOOLS COM en el BWR5108 v2 1 018988...

Страница 2: ...designed primarily for intermittent applications This winch is not designed to be used in industrial or hoisting applications General safety information Your winch is a very powerful machine If used...

Страница 3: ...nylon sling is used check the attachment to the load 20 When using your winch to move a load place the vehicle transmission in neutral set vehicle brake and chock all wheels 21 DO NOT USE THE WINCH TO...

Страница 4: ...to the battery Connect the remaining black remote control wire to the battery negative terminal Please refer to Figure 2 Step 4 FREE SPOOL OPERATION Pull and turn the clutch knob to the Free position...

Страница 5: ...t must be replaced before being used again To do this remove the defective rope by free spooling Remove the bolt on the drum and release the rope 2 Insert the end of the new rope and secure bolt tight...

Страница 6: ...serious damage tothe winch andwirerope It can be corrected by securing load spooling out the wire rope and repositioning it to the opposite end of the drum Danger Do not disengage clutch under load if...

Страница 7: ...1 0kw 1 34hp 12V permanent magnet Gear reduction ratio 153 1 Drum dimension 1 2 x2 8 30 5mm x 71 5mm Cable 3 16 x43 4 8mm x 13 5m Switch control lead 3m Battery cable 1 83m Overall dimension 11 8 x4...

Страница 8: ...v Lb NO 1000 2000 3000 Kg LOAD 454 907 1361 ft min 9 5 6 6 4 3 2 3 m min 2 9 2 0 1 3 0 7 Amps 10 25 60 150 1 2 3 4 5 6 Lb 3000 2370 1960 1670 1460 1290 Kg 1361 1075 889 756 662 585 ft 4 6 10 8 18 22 2...

Страница 9: ...9 www BormannTools com 5 220V 110V...

Страница 10: ...10 www BormannTools com 1 2 3 1 2 4 1 free 9 5 Engaged 3...

Страница 11: ...11 www BormannTools com 1 100 lb 2 3 to fairlead 4 5 1 2 3 1...

Страница 12: ...12 www BormannTools com 2 4 Figure 4 1 2 5 3 6 6 4 5 6...

Страница 13: ...13 www BormannTools com 1 8 2 1 2 Service 3...

Страница 14: ...14 www BormannTools com 3000lbs 1361kg 1 0kw 1 34hp 12V 153 1 1 2 x2 8 30 5mm x 71 5mm 3 16 x43 4 8mm x 13 5m 3m 1 83m 11 8 x4 1 x4 1 300mm x 103 5mm x 106mm 3 10 x3 8 5mm x 80mm 19kg 20kg Service...

Страница 15: ......

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