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Table of Contents 

1.

 

SPECIFICATION

 ................................................................................................................................ 

4

 

2.

 

STANDARD ACCESSORY  

 ................................................................................................................. 

3.

 

OPTIONAL ACCESSORY

  ................................................................................................................... 

4.

 

ELECTRICAL SYSTEM

 ........................................................................................................................ 

4.1 ELECTRIC PRINCIPLE CHART

 

 ...................................................................................................... 5

 

4.2 WIRE CHART

 

 .............................................................................................................................. 6

 

4.3 DESCRIPTION

 

 ............................................................................................................................. 8

 

5.

 

INSTALLATION

 ................................................................................................................................. 

5.1 FOUNDATION  ............................................................................................................................ 8

 

5.2 LIFTING  ...................................................................................................................................... 9

 

5.3 CLEANING  .................................................................................................................................. 9 

6.

 

LEVELING

  ....................................................................................................................................... 

10

 

7.

 

LUBRICATING CHART

  .................................................................................................................... 

11 

8.

 

OPERATING INSTRUMENT

 ............................................................................................................ 

12

 

8.1 CAUTION  ................................................................................................................................. 12 
8.2 HEADSTOCK  ............................................................................................................................. 13 
8.3 SPINDLE SPEED  ........................................................................................................................ 13 
8.4 MAIN SPINDLE ROTATION  ....................................................................................................... 14 
8.5 GEAR BOX  ................................................................................................................................ 14 
8.6 CARRIAGE  ................................................................................................................................ 16 
8.6.1 POWER FEED  ........................................................................................................................ 16 
8.6.2 THREADING DIAL  .................................................................................................................. 17

 

8.7 FOUR POSITION TOOL POST  .................................................................................................... 17

 

8.8 COMPOUND SLIDE  .................................................................................................................. 18

 

8.9 TAILSTOCK  ............................................................................................................................... 18 

9.

 

PROTECTION INSTRUMENTS

  ........................................................................................................ 

18 

10.

 

CHECK PROBLEMS AND REPAIRING

  ............................................................................................. 

19 

10.1 Turn on the electrical and the spindle doesn’t rotate  .......................................................... 19

 

10.2 The motor is too hot or not powerful  ................................................................................... 19 
10.3 The temperature of spindle bearing is too high  ................................................................... 19

 

10.4 Short of motive force when spindle is rotating  .................................................................... 19

 

10.5 Making small taper when external turning  ........................................................................... 19

 

10.6 During proceeding, the surface of the work piece is very rough  .......................................... 19

 

10.7 Failing to make contact with electrical surface  .................................................................... 19 

11.

 

MAINTENANCE

  ............................................................................................................................. 

20 

11.1 Daily maintenance  ................................................................................................................ 

20 

11.2 Weekly maintenance  ............................................................................................................ 

20 

11.3 Monthly maintenance  ........................................................................................................... 

20 

11.4 Yearly maintenance  .............................................................................................................. 

20 

 
 
 

Содержание BT1337G

Страница 1: ...OPERATOR S MANUAL BENCH LATHE MODEL BT1337G BOLTON TOOLS 1136 SAMUELSON ST CITY OF INDUSTRY CA 91748...

Страница 2: ...1337G Bench Lathe Before operating make sure you study the manual to have a better understanding of the operating procedures This manual will guide you through assembly will cover general maintenance...

Страница 3: ...7 8 7 FOUR POSITION TOOL POST 17 8 8 COMPOUND SLIDE 18 8 9 TAILSTOCK 18 9 PROTECTION INSTRUMENTS 18 10 CHECK PROBLEMS AND REPAIRING 19 10 1 Turn on the electrical and the spindle doesn t rotate 19 10...

Страница 4: ...29 53 22 Packing size of stand 28 35 11 81 27 56 23 Noise 83dB 2 STANDARD ACCESSORY 1 Tool post wrench 2 Double end wrench 14 17 3 Allen wrench 3 4 5 6 8 4 Screw driver 6 100 5 Center M T 3 6 Center...

Страница 5: ...Voltage Phase Single Phase Three Phase 110V 30A 220V 15A 7 5A 380V 5A 4 1 ELECTRIC PRINCIPLE CHART THREE PHASES SINGLE PHASE...

Страница 6: ...4 2 WIRE CHART THREE PHASE...

Страница 7: ...SINGLE PHASE...

Страница 8: ...overall dimension and installation dimension of the machine so that the operating and repairing is convenient If you use our stand optional accessory please make a mark and drill eight holes in the e...

Страница 9: ...nspect to confirm whether they are locked or not in order to prevent the parts from sliding Carefully install the machine on the base or stand with bolts and nuts 5 3 CLEANING Prior to shipment all ma...

Страница 10: ...on Take a reading then move the working table to the tailstock end The reading at this end must be exactly the same as the other end If the reading is not same adjust the screw of the adjustable iron...

Страница 11: ...N IS AN IMPORTANT FACTOR OF MACHINE MAINTENANCE THE QUANTITY OF LUBRICATION OIL MUST BE MODERATE IF LUBRICATION IS INSUFFICIENT IT WILL AFFECT THE PRECISION OF THE MACHINE AND DAMAGE THE MACHING IF LU...

Страница 12: ...PERATING CHECK OIL LEVELS AND LUBRICATION OF ALL SLIDING AND ROTATING PARTS IF LUBRICATION IS NOT ENOUGH SEE LUBRICATION CHART AND LUBRICATE ACCORDINGLY C THE LATHE IS NOT EQUIPT WITH LIGHTS YOU SHOUL...

Страница 13: ...nd adjust the bolt under the motor bracket to leave the motor in a proper position and the belt with proper tension The oil in the headstock should be changed regularly First change the oil after you...

Страница 14: ...wn If you move the control lever from one side directly to another side the direction of the spindle won t change 8 5 GEAR BOX Quick change gear system designs the rate of the spindle to lead screw an...

Страница 15: ...g cut Every time you are finished cutting move tool back and reverse the motor Then take the tool to the start cutting position and begin the next process Continue the process until you have completed...

Страница 16: ...in longitudinal and cross direction 8 6 1Power feed For external turning and facing turn lever 28 on the gear box to left to make the feed rod rotate To power feed in longitudinal direction up engage...

Страница 17: ...ad on each successive cut The dial is marked with lines numbered 1 2 3 4 and in between are lines with no numbers These are half lines and are called unnumbered lines The dial engaged with the leadscr...

Страница 18: ...spindle center For cutting small tapers you must loosen the clamp lever 4 in advance and adjust the set over screw 1 It makes the deviation between spindle center and tailstock center After make sure...

Страница 19: ...t of motive force when the spindle is rotating A The belt is too loose or worn and tired Please adjust the belt tension to correct or change B The motor is burnt Please replace with a new one C The fu...

Страница 20: ...urn off the power be careful to clean the iron chippings and shavings and dust Make sure you lubricate the machine and fill the oil reservoir 11 2 Weekly maintenance A Clean and protect the lead screw...

Страница 21: ...1...

Страница 22: ...C 01 005 Sleeve 1 117 GB T879 Spring pin 5 30 2 118 CM1237CHG 01 006 Longitudinal lead screw 1 119 CM1237CHG 01 007 2 Rack left 1 120 CM1237CHG 01 007 1 Rack right 1 121 GB T70 Screw M6 20 5 122 GB T8...

Страница 23: ...90 1 146 GB T6172 Nut M12 2 147 GB T96 Washer 12 2 148 GB T70 85 Screw M8 30 4 149 GB T879 Spring pin 3 5 1 150 GB T1096 Key B5 18 1 151 CM1224 06 005 Sleeve 1 152 CM1224 02 002 Arm 1 153 GB T70 Scre...

Страница 24: ...4...

Страница 25: ...T276 Bearing 6205P6 1 218 CZ1237G 02 017 Gasket 1 219 GB T9877 1 Oil seal B25 40 7 1 220 CZ1237G 02 015 Cover 1 221 GB T1174 B Belt B914 1 222 CZ1237G 02 060 Pulley 1 223 CM1224C 03 008 Washer 2 224 G...

Страница 26: ...Screw M8 14 3 262 CZ1237G 02 046 Handle 3 263 CZ1237G 02 045 Handle seat 3 264 GB T308 Steel ball 3 265 GB T2089 Spring 1 5 20 3 266 GB T73 Screw M8 5 3 267 CZ1237G 02T01 006 Name plate 1 268 GB T818...

Страница 27: ...2 GB T822 Screw M3 10 3 2103 CZ1237G 02 038 Cover 1 2104 GB T9877 1 Oil seal FB20 35 7 1 2105 GB T70 Screw M5 16 3 2106 GB T276 Bearing 61804P6 1 2107 CZ1237G 02 056 Cover 1 2108 GB T1096 Key 5 14 2 2...

Страница 28: ...8...

Страница 29: ...Nut 2 316 GB T78 Screw M6 6 2 317 CM1224C 03 025 Gear 1 318 GB T301 Bearing 51104 2 319 CM1224C 03 026 Sleeve 1 320 CM1224C 03 027 Shaft 1 321 GB T1096 Key 6 16 2 322 GB T73 Screw M8 35 1 323 GB T41 N...

Страница 30: ...359 CM1224C 03 003 Shaft 2 360 CM1224C 03 004 Gear sleeve 2 361 CM1224C 03 002 Gear 2 362 CM1224C 03 045 Axle of gripper 2 363 CM1224C 03 046 Spring 2 364 CM1224C 03 047 Sleeve of gripper 2 365 CM122...

Страница 31: ...11...

Страница 32: ...1 313 CZ300A 03 021 1 314 CZ300A 03 042 1 316 GB T894 1 85 1 317 CZ300A 03 041 1 318 CZ300A 03 036 1 319 CZ300A 03 039 1 320 GB T879 1 321 CZ300A 03 038 1 322 GB T1096 Key 5 28 Gear M 2 Z 19 Sleeve G...

Страница 33: ...1 9 Retain ring external 12 Shaft Shaft Retain ring external 10 Gears M 2 Z 27 36 18 Gear M 2 Z 32 Pin 5 20 Sleeve Sleeve Shaft Gasket Cover Screw M8 16 Oil level indicator 16 Fixing seat Pin 5 45 Pi...

Страница 34: ...14 381 CM1224C 04 013 Lever Grip of lever Steel ball 6 5 Compression spring 1 5 20 Screw M8 5 Indicator 1 382 JB T7271 5 1 383 GB T308 3 384 GB T2089 3 385 GB T73 3 386 CZ300A 02 048 2...

Страница 35: ...15...

Страница 36: ...7 CM1224 04 022 Worm 1 418 GB T70 Screw M6 25 419 CM1224 04 021 Nut support 1 420 GB T830 Screw M6 6 421 CM1224 04 035 Safe pin 1 422 GB T65 Screw M4 14 423 CM1224 04 034 Spring 1 424 CM1224 04 032 Bl...

Страница 37: ...4 04 036 Knob 1 450 GB T879 Pin 5 40 1 451 CM1224 04 004 Rod 1 452 GB T77 Screw M8 8 2 453 CM1224 04 024 Pin 2 454 CM1224 04 026 Half nut seat 1 455 GB T70 Screw M6 8 2 456 CM1224 04 025 Half nut 1 45...

Страница 38: ...18...

Страница 39: ...12 1 25 2 519 CM1224C 05 037 Graduation collar 1 520 CM1224C 06 007 Compressing spring 2 521 GB T308 Steel ball 6 1 522 GB T77 Screw M6 16 1 523 CM1224C 05 023 Handwheel 1 524 CM1224C 05 024 Handle 1...

Страница 40: ...20...

Страница 41: ...555 CM1224C 05 025 Leadscrew 1 556 CM1224C 05 020 Adjusting screw 2 557 GB T879 Pin 2 8 2 558 CM1224C 05 022 B Clamping knob 1 559 CM1224C 05 022 A Clamping screw 1 560 CM1224C 05 010 Base of tool pos...

Страница 42: ...22...

Страница 43: ...C 06 007 Spring 1 617 GB T308 Steel ball 6 1 618 GB T97 1 Washer 10 1 619 GB T923 Nut M10 1 620 GB T4141 1 Handle BM8 63 1 621 GB T4141 11 Lever ball M6 20 1 622 CM1224C 06 008 Lever 1 623 CM1224C 06...

Страница 44: ...24...

Страница 45: ...it 4 8 710 Sleeve of plug in unit 711 BLX Fuse core 2A 712 BLX Fuse 713 OT1 5 4 Connector wire 714 YL90L4 Motor 715 BVR1 5 Copper wire 716 UT1 5 4 Connector wire 717 B16 Contactor 718 CJX2 Contactor 7...

Страница 46: ...26...

Страница 47: ...3 16 2 T103 CM1224C 05T02 003 Collar 2 T104 CM1224C 05T02 002 Adjusting screw 2 T105 CM1224C 05T02 004 Sleeve 2 T106 CM1224C 05T02 005 Clamping block 2 T107 GB T78 Screw M6 8 2 T108 GB T71 Screw M6 16...

Страница 48: ...28...

Страница 49: ...4C 05T02 005 Clamping block 3 T207 GB T71 Screw M6 16 3 T208 GB T6170 Nut M6 4 T209 GB T78 Screw M6 8 3 T210 GB T27 Bolt M6 25 3 T211 CM1224C 05T03 003 Cover of steady rest 1 T212 CM1224C 05T03 002 Kn...

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