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Page 28

5.0   Output Setup (alarm relays)

Below is the menu structure for the Output Setup selection. The layout of the Output Setup menu is similar to 
the Input Setup menu. Outputs were designed to directly communicate to SCADA systems, alarms, data 
loggers, backup pumps, pumps to operate in sync, pumps to operate proportionally, and other external devices.

To prevent false alarms due to pump start-up and closed loop applications, a trigger delay time can be config-
ured to delay the relay switch action. The delay time unit of measure is seconds. 

Flex-Pro

4.7   Remote/Local Control

The Flex-Pro can be configured for Remote control only, Local control only, or 
either (disabled).

When set for Remote control only, all touch pad buttons except the menu button are 
disabled. To completely lock out the menu, configure a password (see page 12, 
section 8). If REMOTE ONLY is selected, the user is prompted to select an input 
operating mode which must then be used when operating the pump.

When set for local control only, all input signals including the remote start/stop are 
disabled. Note that the “contact closure input” menu setting (section 4.4)  is 
switched to “disabled” while 

LOCAL ONLY

 is selected. This menu setting will return 

to the previous setting when 

REMOTE ONLY

 or 

DISABLED 

is selected.

- Input Setup

+ Input Modes
+ Contact Input
+ Set FVS

<- Esc

Hidden

+ Set Rev Alarm

+ Set TFD

+ Remote/Local

- Remote/Local

    Remote Only
    Local Only
    Disable

Done

(select one)

- Remote Only Input Mode

   4-20 mA
   0-10 VDC
   Frequency

(select one)

Hidden

   Done

   Proportional

   Pulse

Removing the pump head 
cover automatically puts 
the pump into 
“maintenance” mode, 
allowing the operator to 
replace the pump tube 
without changing the 
Remote/Local settings.

Tip!

MAINTENANCE MODE

Pump Cover Removed!

Press STOP to stop

- Cover was removed!
- Motor Speed = 6 RPM

MAINTENANCE MODE

Press START to run

Max = 999999999
Press ENTER to set.

- Input Setup

+ Contact Input
+ Set FVS

<- Esc

+ Set TFD
+ Remote/Local

+ Set Rev Alarm

Revolution Alarm

    Rev Alarm Disable

(select one)

Revolution Alarm

   Set Revolution Alarm

00000000

0

    Rev Alarm Enable

Done

4.8   Set Revolution Alarm

One of the primary factors effecting tube life is the number of revolutions the tube 
has operated. The Flex-Pro includes a roller revolution counter.  A revolution alarm 
set point can be input which will alert the user when the tube should be serviced. 

When the set point is reached, the pump display will turn red and the words “REV 
ALARM” will be displayed. 

The pump will not stop.

An alarm output can be configured to close when the revolution set point is 
reached. See section 10.0 Output Setup.

Page 29

Flex-Pro

Note:

Contact #1 shown only. Contact #2, and
Contact #3 use the same menu items.

- Output Setup

+ Signal Output

+ Relay Output
+ Contact #1

+ Contact #2

Output - Signal

+ Contact #3

<- Esc

Hidden

Output - Assign Relay

- Output Setup

+ Signal Output Modes

+ Contact #1
+ Contact #2
+ Contact #3

<- Esc

+ Relay Output

- 4-20 mA Output

Signal @ min % Motor:

Input 

mA Signal

@ Min % Motor speed

- 4-20 mA Output

Minimum % Motor:

Input 

Min % Motor

for mA Signal Output

- 4-20 mA Output

Signal @ Max % Motor:

Input 

mA signal

@ Max % Motor Speed

- 4-20 mA Output

Maximum % Motor:

Input 

Maximum % Motor

for mA Signal output

- Relay Output

   Both, TFD/FVS

   FVS

4-20mA Mode 

- Signal Output

    4-20 mA Output
    Freq. Output
    Disable

- Signal Output

    4-20 mA Output
    Freq. Output
    Disable

    Done

    Done

- Freq. Output

Signal @ Min % Motor:

Input 

Frequency (Hz)

@ Min % Motor Speed

000

0

- Freq. Output

Minimum % Motor:

Input 

Min % Motor

for Freq. output

00.0

0

- Freq. Output

Signal @ Max % Motor:

Input Frequency 

(Hz)

@ Max % Motor Speed

000

1

- Freq. Output

Maximum % Motor:

Input 

Maximum % Motor

for Freq. Output

00.0

1

    Monitor Input
    Monitor Output
    Monitor Run/Fail
    Manual Mode 

- Output Setup

+ Signal Output Modes
+ Relay Output

+ Contact #2
+ Contact #3

<- Esc

+ Contact #1

- Contact Closure #1

    Monitor Input
    Monitor Output
    Monitor Run/Fail

   Both, TFD/FVS

    Disable

   TFD

Hidden

Hidden

Hidden

Hidden

Output - 

Contact Closure #1

(select one)

(select one)

0

00.0

0

4.00

1

00.00

2

0.00

    Pump Run/Stop

   Frequency Mode 

    Cycle Timer Mode 
    Dispensing Mode 
    Manual Dosing 
    Prop. Dosing 

   0-10 VDC Mode 

    Pulse Mode 

    Disable

   FVS

   TFD

    Pump Run/Stop

4-20mA Mode 

    Manual Mode 

   Frequency Mode 

    Cycle Timer Mode 
    Dispensing Mode 
    Manual Dosing Acive
    Prop. Dosing Active

   0-10 VDC Mode 

    Pulse Mode 

    Remote Active

    Remote Active

Done

Done

    Revolution Alarm 
    Reverse Alarm 
    General Error

    Revolution Alarm 
    Reverse Alarm 
    General Error

+ Configuration

- Menu

+ Input Setup

+ Output Setup

<- Esc

+ Power Fail option

Description of Relay and Contact Closure Output triggers

Selection:  

   

Contact energizes when:

Pump Run/Stop ........

Motor turning (roller assembly is rotating).

Monitor Input .... ........

Incoming analog or digital signal is not received or out of range.

Monitor Output

.. ........Outgoing analog or digital signal not transmitted or out of range.

Monitor Run/Fail

........Motor fails to respond to commands.

Both TFD/FVS

.. ........Either TFD or FVS system triggers.

FVS

  ........ ........ ........After the programmed delay time, pulses are not received from flow sensor.

TFD

  ........ ........ ........Tube failure is detected by sensors in the head.

Active Mode

...... ........Use to monitor any changes to the active (run) mode selection.

Remote Active .. ........

Energized when Remote only is active.

Revolution Alarm.......

Revolution count set-point has been achieved.

Reverse Alarm.. ........

The motor revolution is reversed (turning clock-wise).

General Error.... ........

A motor overload or other internal error has occurred.

Disable

..... ........ ........Output contact is disabled.

Relay Out Delay

Input Relay Delay:

Max Delay = 999.9 (s)
Press ENTER to set

0

00.0

Contact 1 Delay

Input Relay Delay:

Max Delay = 999.9 (s)
Press ENTER to set

0

00.0

5.0   Output Setup (alarm relays)

Содержание FLEX-PRO PROSERIES-M Flex-A-Chem M-3

Страница 1: ...e White com PROSERIES M M 3 and M 4 Operating and Maintenance Manual ProSeries by Blue White Ind TM FLEX PRO Peristaltic Metering Pump system TFD Tube Failure Detection Exclusive 5 FIVE YEAR WARRANTY...

Страница 2: ...onal Dosing 24 4 4 Contact Closure Input Remote start stop 25 4 5 Set FVS Flow Verification System 26 4 6 TFD Tube Failure Detection 27 4 6 1 TFD Adjustment 27 4 7 Remote Local Control 28 4 8 Set Revo...

Страница 3: ...2100 2100 RPM 125 125 125 PSI bar 65 65 65 4 5 4 5 4 5 65 4 5 PSI bar 125 8 6 125 8 6 125 8 6 PSI bar 50 3 4 50 3 4 F C 185 85 185 85 185 85 F C 130 54 130 54 F C 130 54 130 54 130 54 130 54 Flex A P...

Страница 4: ...e assembly maximum temperature ratings Ambient Operating Temperature O O O O 14 F to 115 F 10 C to 46 C Ambient Storage Temperature O O O O 40 F to 158 F 40 C to 70 C Operating Voltage M 3 MODELS 115V...

Страница 5: ...ustment No maintenance brushless variable speed motor Specially engineered tubing for long life at high pressures Patented Tube Failure Detection TFD system Senses tube failure by detecting chemical i...

Страница 6: ...valves should NOT be used as back flow preven tion valves unless adjusted to the minimum possible opening pressure Any additional pressure at the pump will reduce the life of the pump tube A pressure...

Страница 7: ...easy pump access in hard to reach areas Extended Brackets A B C D E 10 3 4 8 1 8 15 1 4 10 12 1 4 27 3 20 6 38 9 25 4 31 0 14 1 4 12 1 8 18 5 8 11 13 5 8 36 1 30 8 47 3 27 9 34 6 F 4 1 4 10 7 6 15 2...

Страница 8: ...nstalled and sealed Never strap control input output cables and power cables together Power Interruption This pump has a user programmable auto restart feature which will can either restore the pump t...

Страница 9: ...Form C 1 AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC 5A SLOW BLOW 20 X 5MM 1 2 3 T1 PULSE GND 4 20 1 2 3 T1 PULSE GND 4 20 0 10 15VDC 1 2 T2 0 1000 HZ MAX NEGATIVE POSITIVE POSITIVE NEGATIVE NO...

Страница 10: ...l Speed Adjust mode Press and hold to increase values progressively faster Press and release to stop the pump Press and release to select menu items Press and release when not in the configuration men...

Страница 11: ...s Scroll bar example While making a selection where only one choice is allowed you will see a radio button Radio button example In a screen where you are making changes you will see the word Done loca...

Страница 12: ...to exit the menu structure and enter the run mode Flex Pro Configuration Display Language Set Password Display Rate Esc Reset to Default Display Language English Spanish German Done French Display La...

Страница 13: ...display may be toggled through Speed RPM and your selected Display Rate by pressing the right arrow button Press MENU button to enter the menu structure Select Configuration and Press ENTER button Se...

Страница 14: ...set Set FVS Max Flowrate Input Max Flowrate Flowrate ML min Press ENTER to set 0000 0 1 Contact Input Close Stop Pump Open Stop Pump Input Time Delay OFF 000 Range 1 255 sec Disable 00 0 Input Setup 4...

Страница 15: ...Press ENTER button Press UP or DOWN arrow to scroll through 0 9 on selected digit Press RIGHT arrow to scroll over to next digit to right If you pass your desired digit you can easily scroll back by c...

Страница 16: ...ck out of the menu structure To do this you must select Esc at the bottom of every screen menu until you see the Run Mode screen displayed Tip The Manual Speed Adjust mode can be combined with Contact...

Страница 17: ...creen Continue this process until all four screens have been configured If you used short cut to enter 4 20 mA input setup press and hold the Mode button until the Run Mode screen is displayed If you...

Страница 18: ...ut is displayed in the top line of the display To configure the pump navigate to 0 10 VDC Input menu by using the short cut method described at the beginning of the section or by pressing MENU button...

Страница 19: ...RIGHT ARROW to select the digit to change press UP or DOWN arrow to scroll through 0 9 on selected digit Press enter to save changes and move to the next input screen To input flow rate values press...

Страница 20: ...an easily scroll back by continuously pressing the RIGHT button Press ENTER to save the changes Continue this process until all three screens have been configured If you used the short cut to enter Pu...

Страница 21: ...e screens have been configured If you used the short cut to enter Manual Cycle Adjustment setup press and hold Mode button until Run Mode screen is displayed If you used the Menu button to navigate to...

Страница 22: ...croll over to next digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until two sc...

Страница 23: ...digit Press RIGHT arrow to scroll over to next digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Conti...

Страница 24: ...desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until all four screens have been configured If you used the short...

Страница 25: ...prevent false triggering due to flickering high speed electrical switches a trigger delay time can be configured to delay the pump command The delay time unit of measure is seconds A two second delay...

Страница 26: ...value of 000 seconds disables FVS system If a FVS alarm occurs the pump will stop send an external signal if setup and the screen will flash FVS with an alarm icon To clear the FVS alarm you must pres...

Страница 27: ...Chemicals with a conductivity of less than 430 microsiemens will not be detected This patented system is capable of detecting the presence of a large number of chemicals including Sodium Hypochlorite...

Страница 28: ...s menu setting will return to the previous setting when REMOTE ONLY or DISABLED is selected Input Setup Input Modes Contact Input Set FVS Esc Hidden Set Rev Alarm Set TFD Remote Local Remote Local Rem...

Страница 29: ...top Frequency Mode Cycle Timer Mode Dispensing Mode Manual Dosing Prop Dosing 0 10 VDC Mode Pulse Mode Disable FVS TFD Pump Run Stop 4 20mA Mode Manual Mode Frequency Mode Cycle Timer Mode Dispensing...

Страница 30: ...Output 4 mA 100 Pump Output 20 mA Signal Output Frequency Output Disable Done 4 20 mA Output Default 4 20 mA output settings shown Signal Output Disable Done 4 20 mA Output Default Frequency Hz output...

Страница 31: ...sembly especially when injecting fluids that calcify such as sodium hypochlorite These lime deposits and other build ups can clog the fitting increasing the back pressure at the pump reducing tube lif...

Страница 32: ...y clean the Pump Head and Rotor The Rotor can be removed by pulling it straight out After the cleaning process push the Rotor back on the shaft See the drawing above for proper assembly Be sure the fr...

Страница 33: ...de discharge fitting into pump head tongue and groove Once discharge fitting is secured in pump head stop pump by pressing STOP button Replace pump head cover Pump will ask you if the tube was replace...

Страница 34: ...4 tri clamp Sanitary Fitting Flex A Prene NEE 0 093 ID Tube Assembly Quick Disconnect Flex A Prene NGG 0 187 ID A3 SNGG T A3 MNGG T A3 BNGG T A3 CNGG T 1 1 1 1 1 1 1 1 4 Tube Assembly 3 8 OD tube com...

Страница 35: ...ID Tube Assy 1 2 hose barb Multi Tube Flex A Thane GK GK 38 38 ID Tube Assy 1 2 Male NPT Multi Tube Flex A Thane GH GH 25 25 ID Tube Assy 1 2 Male NPT Multi Tube Flex A Thane GK GK 38 38 ID A4 BGHH T...

Страница 36: ...K MTK MGK MNGG MNEE MG2G Suction lift 3 ft 0 500 1000 1500 2000 2500 0 30 60 90 125 Motor RPM Flex Pro Model M 3 output of water vs motor rpm MNH MNJ MNK MTK MGK MNGG MNEE MG2G Suction lift 3 ft 0 200...

Страница 37: ...Model M 4 output of 200 cP fluid vs motor speed BNH BNJ BNL BNP MTK MGK Suction lift 3 ft 0 2000 4000 6000 8000 10000 12000 0 25 50 75 100 Motor Speed Flex Pro Model M 4 output of water vs motor speed...

Страница 38: ...Flex Pro Page 38 Intentionally Left Blank...

Страница 39: ...Page 39 Flex Pro Intentionally Left Blank...

Страница 40: ...injecting various chemicals especially those considered hazardous or dangerous Eye protection must be worn when working around this product or any other metering type of pump Should it become necessa...

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