Blue-White FLEX-PRO PROSERIES-M Flex-A-Chem M-3 Скачать руководство пользователя страница 2

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TABLE OF CONTENTS

Section Heading

Page

1.0

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.1

Available Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3

Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.5

Agency Listings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.0

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1

Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2

Mounting Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.3

Input Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.4

Wiring Terminals and I/O Schematics . . . . . . . . . . . . . . . . . . . . 9

3.0

How to Operate Flex-Pro . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3.1

Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.2

Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2.1

Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2.2

Display Rate (units of measure) . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2.3

Reset Factory Defaults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.0

Input Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1

Max RPM cut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.2

Max Flowrate (Output Calibration) . . . . . . . . . . . . . . . . . . . . . . 15

4.3

Input Setup (Operating Mode Configuration) . . . . . . . . . . . . . . . 16

4.3.1

Manual Adjust (manual speed adjust) . . . . . . . . . . . . . . . . . . . . 16

4.3.2

4 - 20 mA Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.3.3

0 - 10 VDC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.3.4

Frequency Input (Hz) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.3.5

Pulse Batch (low speed batch) . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.3.6

Manual Cycle Adjust (repeating cycle timer). . . . . . . . . . . . . . . . 21

4.3.7

Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.3.8

Manual Dosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.3.9

Proportional Dosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4.4

Contact Closure Input (Remote start/stop) . . . . . . . . . . . . . . . . . 25

4.5

Set FVS (Flow Verification System). . . . . . . . . . . . . . . . . . . . . . 26

4.6

TFD (Tube Failure Detection) . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.6.1 TFD Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.7

Remote/Local Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.8

Set Revolution Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.0

Output Setup (Alarm Relays & Output Signal signals) . . . . . . 29

5.1

Signal Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

6.0

Pump Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.1

Routine Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . 31

6.2

How to Clean and Lubricate the Pump . . . . . . . . . . . . . . . . . . . 31

6.3

Reverse Rotor Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.4

Tube Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.5

Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

7.0

Tubing Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7.1

Output Versus Fluid Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Page 2

1.0

Introduction

Congratulations on purchasing the Flex-Pro variable speed Peristaltic Metering Pump.
Your Flex-Pro pump is pre-configured for the tubing that shipped with your metering pump. The tubing assembly
has an Identification number printed for easy re-order.

Please Note:

Your new pump has been pressure tested at the factory with clean water before shipping. You may

notice trace amounts of clean water in the pre-installed tube assembly. This is part of our stringent quality assur-
ance program at Blue-White Industries.

Flex-Pro

Page 3

1.1 Available Models

Flex-Pro

The Flex-Pro Pump’s motor speed is linear over the entire 0.05% to 100% adjustment range.

Output versus pressure is nearly linear in all models. Larger tubes exhibit greater losses.

See the instruction manual for output versus viscosity curves.

For optimum tube life, specify the pump to operate at the lowest possible RPM and pressure.

Output based on testing with water at 72 F, 5 foot suction lift, atmospheric conditions at sea

level.

* Inlet/outlet connection type.

** NP flow rate reduced 16.5% with Quick Disconnect connections.

S = 3/8” OD x 1/4” ID tubing compression type connections (M-3 models only)
M = 1/2”male NPT (available on M-3 & M-4 models)
B = 1/2” ID tubing barb type conn. (ND, NKL, NEE, NGG, G2G and M-4 models only)
C = 1/2” - 3/4” tri-clamp (Sanitary Fitting) connections (ND, NKL, NEE, G2G, and NGG only)

Q = Quick Disconnect (M-3 Models ND, NKL, NEE, NGG, G2G, and M-4 single Flex-A-Prene® tube models only)

(

Valves sold separately

)

Output Range

Max

Speed

M-3 Model Numbers

Max

Pressure

Max

Temperature

Flex-A-Thane M-3 Tube Pumps

Meets FDA criteria for food | Resistant to oils, greases and fuels

GPH

.0004 - 4.60
.0010 - 10.1
.0024 - 24.9
.0028 - 28.5

LPH

.0017 - 17.4
.0038 - 38.4
.0094 - 94.2

.0108 - 108

ML/MIN

.0290 - 290
.0637 - 637

.1570 - 1570
.1800 - 1800

RPM

125
125
125
125

115V AC

24-*GE

24-*GG
24-*GH

M-3

M-3
M-3

M-324-*GK

230V AC

25-*GE

25-*GG
25-*GH

M-3

M-3
M-3

M-325-*GK

220V AC

26-*GE

26-*GG
26-*GH

M-3

M-3
M-3

M-326-*GK

Flex-A-Chem M-3 Tube Pumps

Meets FDA criteria for food | Superior chemical resistance

Listed under NSF Std. 61 |

LPH

.0057 - 57.0

.0108 - 108

230V AC

25-*

M-3

M-325-*TK

115V AC

24-*

M-3

M-324-*TK

GPH

.0015 - 15.06
.0028 - 28.5

220V AC

26-*

M-3

M-326-*TK

ML/MIN

.18 - 1800

.0950 - 950

RPM

125
125

Flex-A-Prene M-3 Tube Pumps

Listed under NSF Std. 61

Meets FDA criteria for food | Excellent chemical resistance

| CIP | SIP

LPH

.0096 - 96.0

.0126 - 126

.0007 - 7.92

230V AC

25-*ND

25-*NK

M-3

M-325-*NJ

M-3

115V AC

M-324-*ND

24-*NK

M-324-*NJ

M-3

GPH

.0025 - 25.3
.0033 - 33.3

.0002 - 2.10

220V AC

26-*ND

26-*NK

M-3

M-326-*NJ

M-3

ML/MIN

0132 - 132

.1596 - 1596
.2100 - 2100

RPM

125
125
125

PSI (bar)

65 (

)

65 (

)

65 (

)

4.5
4.5
4.5

65 (4.5)

PSI (bar)

125 (8.6)
125 (8.6)
125 (8.6)

PSI (bar)

50 (3.4)
50 (3.4)

F (C)

185 (85)
185 (85)
185 (85)

F (C)

130 (54)
130 (54)

F (C)

130 (54)
130 (54)
130 (54)
130 (54)

Flex-A-Prene M-3 Tube Pumps

Meets FDA criteria for food | Excellent chemical resistance

Listed under NSF Std. 61 |

| Extra long life at low pressures

LPH

.0126 - 126

.0072 - 72.0

230V AC

25-*NKL

M-3

M-325-*NGG

115V AC

24-*NKL

M-3

M-324-*NGG

GPH

.0033 - 33.3

.0019 - 19.02

220V AC

26-*NKL

M-3

M-326-*NGG

ML/MIN

.12 - 1200

.2100 - 2100

RPM

125

PSI (bar)

30 (2.1)

110 (7.6)

F (C)

185 (85)

.0018 - 18.0

M-325-*NEE

M-324-*NEE

.0004 - 4.76

M-326-*NEE

.03 - 300

125

110 (7.6)

185 (85)

LPH

.0108 - 108

.0204 - 204
.0192 - 192
.0204 - 204
.0378 - 378
.0600 - 600

230V AC

25-*NH

25-*NHHL

25-*NL

25-*NP**

M-4

M-425-*NK

M-425-*NHH

M-4

115V AC

24-*NH

24-*NHHL

24-*NL

24-*NP**

M-4

M-424-*NK

M-424-*NHH

M-4

220V AC

26-*NH

26-*NHHL

26-*NL

26-*NP**

M-4

M-426-*NK

M-426-*NHH

M-4

ML/MIN

.3400 - 3400

.320 - 3200
.340 - 3400
.630 - 6300

1.00 - 10000

.180 - 1800

RPM

125

125
125
125
125
125

PSI (bar)

125 (8.6)

65 (4.5)

80 (5.5)

50 (3.4)
30 (2.1)

100 (6.9)

F (C)

185 (85)

185 (85)
185 (85)

185 (85)

Flex-A-Thane M-4 Tube Pumps

Meets FDA criteria for food | Resistant to oils, greases and fuels

GPH

.0039 - 39.6
.0055 - 55.5
.010 - 100.0

LPH

.0150 - 150
.0210 - 210
.0378 - 378

ML/MIN

.350 - 3500
.630 - 6300

.250 - 2500

RPM

125
125
125

115V AC

24-*GH
24-*GK

M-4
M-4

M-424-*GKK

230V AC

25-*GH
25-*GK

M-4
M-4

M-425-*GKK

220V AC

26-*GH
26-*GK

M-4
M-4

M-426-*GKK

Flex-A-Chem

M-4 Tube Pumps

Meets FDA criteria for food | Superior chemical resistance

Listed under NSF Std. 61 |

LPH

.0204 - 204

230V AC

M-425-*TK

115V AC

M-424-*TK

GPH

.0054 - 54.00

220V AC

M-426-*TK

ML/MIN

.3400 - 3400

RPM

125

Flex-A-Prene M-4 Tube Pumps

Meets FDA criteria for food | Excellent chemical resistance

Listed under NSF Std. 61 |

| CIP | SIP

Output Range

Max

Speed

M-4 Model Numbers

PSI (bar)

65 (

)

65 (

)

4.5
4.5

65 (4.5)

Max

Pressure

PSI (bar)

30 (2.1)

Max

Temperature

F (C)

130 (54)

F (C)

130 (54)
130 (54)
130 (54)

GPH

.0028 - 28.5

.0054 - 54.4
.0050 - 50.7
.0054 - 54.0
.010 - 100.0
.015 - 158.5

.0168 - 168

25-*NJ

M-4

24-*NJ

M-4

26-*NJ

M-4

.280 - 2800

125

100 (6.9)

185 (85)

.0044 - 44.4

.0477 - 477.0

M-425-*TKK

M-424-*TKK

.0126 - 126.0

M-426-*TKK

.800 - 8000

125

30 (2.1)

130 (54)

.002 - 18.23

.007 - 69.0

.115 - 1150

125

24-*G2G

M-3

25-*G2G

M-3

26-*G2G

M-3

65 (

)

4.5

130 (54)

Содержание FLEX-PRO PROSERIES-M Flex-A-Chem M-3

Страница 1: ...e White com PROSERIES M M 3 and M 4 Operating and Maintenance Manual ProSeries by Blue White Ind TM FLEX PRO Peristaltic Metering Pump system TFD Tube Failure Detection Exclusive 5 FIVE YEAR WARRANTY...

Страница 2: ...onal Dosing 24 4 4 Contact Closure Input Remote start stop 25 4 5 Set FVS Flow Verification System 26 4 6 TFD Tube Failure Detection 27 4 6 1 TFD Adjustment 27 4 7 Remote Local Control 28 4 8 Set Revo...

Страница 3: ...2100 2100 RPM 125 125 125 PSI bar 65 65 65 4 5 4 5 4 5 65 4 5 PSI bar 125 8 6 125 8 6 125 8 6 PSI bar 50 3 4 50 3 4 F C 185 85 185 85 185 85 F C 130 54 130 54 F C 130 54 130 54 130 54 130 54 Flex A P...

Страница 4: ...e assembly maximum temperature ratings Ambient Operating Temperature O O O O 14 F to 115 F 10 C to 46 C Ambient Storage Temperature O O O O 40 F to 158 F 40 C to 70 C Operating Voltage M 3 MODELS 115V...

Страница 5: ...ustment No maintenance brushless variable speed motor Specially engineered tubing for long life at high pressures Patented Tube Failure Detection TFD system Senses tube failure by detecting chemical i...

Страница 6: ...valves should NOT be used as back flow preven tion valves unless adjusted to the minimum possible opening pressure Any additional pressure at the pump will reduce the life of the pump tube A pressure...

Страница 7: ...easy pump access in hard to reach areas Extended Brackets A B C D E 10 3 4 8 1 8 15 1 4 10 12 1 4 27 3 20 6 38 9 25 4 31 0 14 1 4 12 1 8 18 5 8 11 13 5 8 36 1 30 8 47 3 27 9 34 6 F 4 1 4 10 7 6 15 2...

Страница 8: ...nstalled and sealed Never strap control input output cables and power cables together Power Interruption This pump has a user programmable auto restart feature which will can either restore the pump t...

Страница 9: ...Form C 1 AMP MAX AT 125 VOLT AC 0 8 AMP MAX AT 30 VOLT DC 5A SLOW BLOW 20 X 5MM 1 2 3 T1 PULSE GND 4 20 1 2 3 T1 PULSE GND 4 20 0 10 15VDC 1 2 T2 0 1000 HZ MAX NEGATIVE POSITIVE POSITIVE NEGATIVE NO...

Страница 10: ...l Speed Adjust mode Press and hold to increase values progressively faster Press and release to stop the pump Press and release to select menu items Press and release when not in the configuration men...

Страница 11: ...s Scroll bar example While making a selection where only one choice is allowed you will see a radio button Radio button example In a screen where you are making changes you will see the word Done loca...

Страница 12: ...to exit the menu structure and enter the run mode Flex Pro Configuration Display Language Set Password Display Rate Esc Reset to Default Display Language English Spanish German Done French Display La...

Страница 13: ...display may be toggled through Speed RPM and your selected Display Rate by pressing the right arrow button Press MENU button to enter the menu structure Select Configuration and Press ENTER button Se...

Страница 14: ...set Set FVS Max Flowrate Input Max Flowrate Flowrate ML min Press ENTER to set 0000 0 1 Contact Input Close Stop Pump Open Stop Pump Input Time Delay OFF 000 Range 1 255 sec Disable 00 0 Input Setup 4...

Страница 15: ...Press ENTER button Press UP or DOWN arrow to scroll through 0 9 on selected digit Press RIGHT arrow to scroll over to next digit to right If you pass your desired digit you can easily scroll back by c...

Страница 16: ...ck out of the menu structure To do this you must select Esc at the bottom of every screen menu until you see the Run Mode screen displayed Tip The Manual Speed Adjust mode can be combined with Contact...

Страница 17: ...creen Continue this process until all four screens have been configured If you used short cut to enter 4 20 mA input setup press and hold the Mode button until the Run Mode screen is displayed If you...

Страница 18: ...ut is displayed in the top line of the display To configure the pump navigate to 0 10 VDC Input menu by using the short cut method described at the beginning of the section or by pressing MENU button...

Страница 19: ...RIGHT ARROW to select the digit to change press UP or DOWN arrow to scroll through 0 9 on selected digit Press enter to save changes and move to the next input screen To input flow rate values press...

Страница 20: ...an easily scroll back by continuously pressing the RIGHT button Press ENTER to save the changes Continue this process until all three screens have been configured If you used the short cut to enter Pu...

Страница 21: ...e screens have been configured If you used the short cut to enter Manual Cycle Adjustment setup press and hold Mode button until Run Mode screen is displayed If you used the Menu button to navigate to...

Страница 22: ...croll over to next digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until two sc...

Страница 23: ...digit Press RIGHT arrow to scroll over to next digit to the right If you pass your desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Conti...

Страница 24: ...desired digit you can easily scroll back by continuously pressing RIGHT button Press ENTER to save the changes Continue this process until all four screens have been configured If you used the short...

Страница 25: ...prevent false triggering due to flickering high speed electrical switches a trigger delay time can be configured to delay the pump command The delay time unit of measure is seconds A two second delay...

Страница 26: ...value of 000 seconds disables FVS system If a FVS alarm occurs the pump will stop send an external signal if setup and the screen will flash FVS with an alarm icon To clear the FVS alarm you must pres...

Страница 27: ...Chemicals with a conductivity of less than 430 microsiemens will not be detected This patented system is capable of detecting the presence of a large number of chemicals including Sodium Hypochlorite...

Страница 28: ...s menu setting will return to the previous setting when REMOTE ONLY or DISABLED is selected Input Setup Input Modes Contact Input Set FVS Esc Hidden Set Rev Alarm Set TFD Remote Local Remote Local Rem...

Страница 29: ...top Frequency Mode Cycle Timer Mode Dispensing Mode Manual Dosing Prop Dosing 0 10 VDC Mode Pulse Mode Disable FVS TFD Pump Run Stop 4 20mA Mode Manual Mode Frequency Mode Cycle Timer Mode Dispensing...

Страница 30: ...Output 4 mA 100 Pump Output 20 mA Signal Output Frequency Output Disable Done 4 20 mA Output Default 4 20 mA output settings shown Signal Output Disable Done 4 20 mA Output Default Frequency Hz output...

Страница 31: ...sembly especially when injecting fluids that calcify such as sodium hypochlorite These lime deposits and other build ups can clog the fitting increasing the back pressure at the pump reducing tube lif...

Страница 32: ...y clean the Pump Head and Rotor The Rotor can be removed by pulling it straight out After the cleaning process push the Rotor back on the shaft See the drawing above for proper assembly Be sure the fr...

Страница 33: ...de discharge fitting into pump head tongue and groove Once discharge fitting is secured in pump head stop pump by pressing STOP button Replace pump head cover Pump will ask you if the tube was replace...

Страница 34: ...4 tri clamp Sanitary Fitting Flex A Prene NEE 0 093 ID Tube Assembly Quick Disconnect Flex A Prene NGG 0 187 ID A3 SNGG T A3 MNGG T A3 BNGG T A3 CNGG T 1 1 1 1 1 1 1 1 4 Tube Assembly 3 8 OD tube com...

Страница 35: ...ID Tube Assy 1 2 hose barb Multi Tube Flex A Thane GK GK 38 38 ID Tube Assy 1 2 Male NPT Multi Tube Flex A Thane GH GH 25 25 ID Tube Assy 1 2 Male NPT Multi Tube Flex A Thane GK GK 38 38 ID A4 BGHH T...

Страница 36: ...K MTK MGK MNGG MNEE MG2G Suction lift 3 ft 0 500 1000 1500 2000 2500 0 30 60 90 125 Motor RPM Flex Pro Model M 3 output of water vs motor rpm MNH MNJ MNK MTK MGK MNGG MNEE MG2G Suction lift 3 ft 0 200...

Страница 37: ...Model M 4 output of 200 cP fluid vs motor speed BNH BNJ BNL BNP MTK MGK Suction lift 3 ft 0 2000 4000 6000 8000 10000 12000 0 25 50 75 100 Motor Speed Flex Pro Model M 4 output of water vs motor speed...

Страница 38: ...Flex Pro Page 38 Intentionally Left Blank...

Страница 39: ...Page 39 Flex Pro Intentionally Left Blank...

Страница 40: ...injecting various chemicals especially those considered hazardous or dangerous Eye protection must be worn when working around this product or any other metering type of pump Should it become necessa...

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