Blue-White industries FLEXFLO M1 Series Скачать руководство пользователя страница 17

9.0  

OUTPUT ADJUSTMENT

The speed of the pumping mechanism is adjustable from 0.01 to 100 % motor speed (0.01 RPM to 65 RPM).

10.0   ENHANCED TUBE FAILURE DETECTION (TFD+)

The pump is equipped with a Enhanced Tube Failure Detection (TFD+) system, 
which is designed to stop the pump and provide an output alarm in the event 
the pump tube should rupture, and a chemical enters the pump head. 

This TFD+ system can detect the presence of many chemicals, including 
sodium hypochlorite (chlorine), hydrochloric (muriatic) acid, sodium hydroxide, 
oils based polymers, water based polymers, and many others. The system will 
not be triggered by water (rain, condensation, etc.) or silicone oil (roller lubri-
cant).

NOTE

: If the system has detected a chemical, the pump tube must be 

replaced, and the pump head and roller assembly must be thoroughly 
cleaned. Failure to clean the roller assembly will void the warranty.

NOTE

: If the TFD+ alarm is triggered, the pump will stop, and close an alarm 

output.

Fluid

Tubing failure

10.1   Confirming Chemical Detection 

 

 

To determine if a chemical will be detected by the system:

 

 

1.   Remove the pump head cover, and the pump tube and roller assembly.

 

 

2.  Place a small amount of chemical in the bottom of the pump head that is enough to cover the sensors. 

 

 

3.  Reinstall 

only 

the pump head cover.

 

 

4.  Turn on the pump by pressing the START button. 

 

 

 

NOTE

: If the TFD+ system 

detects

 a chemical, the pump will stop after a two-second confirmation period. 

 

 

 

NOTE

: If the TFD+ system 

does not detect

 a chemical, the pump will continue to operate after the 

confirmation period.

 

 

5.  Carefully clean the chemical out of the pump head. Ensure to remove all the chemical traces from the sensor 

probes. 

 

 

6.  Replace the roller assembly and tubing. 

 

 

7.  Reinstall the pump head cover. 

 

 

8.  Press the START button to clear the alarm condition.

 

 

9.  Restart the pump.

11.0  PUMP MAINTENANCE

Always wear protective clothing, face shield, safety glasses and gloves when working on or 
near your metering pump.  Additional precautions should be taken depending on the solution 
being pumped. Refer to MSDS precautions from your solution supplier.

11.1  Routine Inspection and Maintenance

The pump requires minimal maintenance. However, the pump and all the accessories should be checked weekly, 
especially when pumping chemicals. Inspect all the components for signs of leaking, swelling, cracking, 
discoloration, or corrosion. Immediately replace worn out or damaged components.

Cracking, crazing, or discoloration during the first week of operation are signs of a severe chemical attack. If this 
occurs, perform the following steps:

1.  Immediately remove the chemical from the pump. 

2.  Determine which parts are being attacked.

3.  Replace the damaged parts with parts that have been manufactured using more suitable materials. 

4.  After servicing, operate the pump to verify normal operation. 

NOTE

: The manufacturer does not assume responsibility for damage to a pump that has been caused by a 

chemical attack.

11.2  Cleaning and Lubricating the Pump

>

 

The pump will require occasional cleaning, and it will depend on the severity of service.

>

 

When changing the pump tube assembly, the pump head chamber, the roller assembly, and the pump head 

cover should be wiped of any dirt and debris. 

>

 

Clean the motor shaft with a clean towel, and then apply a small amount of grease to the shaft. This will help 

prevent the rotor from sticking to the motor shaft.

>

 

Periodically, or when necessary, grease the pump head cover bearing. Apply a small amount of grease  

(Aeroshell aviation grease #5 or equivalent).

>

 

100% silicone lubrication may be used on the roller assembly.

>

 

Periodically clean the injection fitting /check valve assembly, especially since injecting fluids, like sodium 

hypochlorite, can calcify. These lime deposits and other buildups can clog the fitting, increase back pressure, 
and interfere with the check valve operation. 

>

 

Periodically clean the suction strainer.

CAUTION

!

Page 16

® 

 

FLEXFLO M1

Page 17

® 

 

FLEXFLO M1

Содержание FLEXFLO M1 Series

Страница 1: ...Peristaltic Metering Pump Series M1...

Страница 2: ...Layout 11 6 1 IO Connection 12 7 0 Programming 4 20mA Input 14 8 0 Power Connections 15 9 0 Output Adjustment 16 10 0 Tube Failure Detection TFD 16 10 1 Confirming Chemical Detection 16 11 0 Pump Mai...

Страница 3: ...Page 3 FLEXFLO M1 READ THE ENTIRE OPERATING MANUAL PRIOR TO INSTALLATION AND USE 1 714 893 8529 sales blue white com customerservice blue white com 5300 Business Drive Huntington Beach CA 92649...

Страница 4: ...for easy re ordering NOTE The pump was pressure tested at the factory with clean water before it was shipped so there may be trace amounts of clean water in the pre installed tube assembly This is pa...

Страница 5: ...0 3A max 230V50Hz 1 PH 0 3A max 240V50Hz 1 PH 0 3A max Power Cord Options 115V60Hz NEMA 5 15 USA 230V60Hz NEMA 6 15 USA 220V50Hz CEE 7 VII EU 240V50Hz AS 3112 Australia New Zealand 230V50Hz BS 1363 A...

Страница 6: ...mp Head Cover Polycarbonate Permanently lubricated sealed motor shaft support ball bearing Cover Screws Stainless steel polypropylene cap Roller Assembly Rotor Valox PBT Rollers Nylon Roller Bearings...

Страница 7: ...or use to provide a degree of protection to personnel against incidental contact with enclosed equipment to provide a degree of protection against falling dirt rain sleet snow windblown dust splashing...

Страница 8: ...e to the pump tube in the event that the discharge line becomes blocked NOTE The does not require back pressure Keep the discharge pressure as low as possible to maximize pump the tube life 5 0 INSTAL...

Страница 9: ...viced 10 Self Tap 2 X 4 50 in 11 43 cm Wall Mount Bracket Side View Mounted Pump Front View 2 Lower the pump so that the tab on the wall mount is inserted into the slot located on the back of the pump...

Страница 10: ...Input to Toggle Next 4 Press Hold mA Input to Exit MIN mA MIN Speed MAX mA MAX Speed PERISTALTIC METERING PUMP 4 20mA Input 5 4 Programming FVS Flow Verification Sensor Item Number Directions 1 Confir...

Страница 11: ...s Hold mA Input to Exit MIN mA MIN Speed MAX mA MAX Speed PERISTALTIC METERING PUMP 4 20mA Input 6 0 TOUCHPAD LAYOUT Item Number Item 1 LED LCD Readout 2 Up Key 3 Rate Display Key 4 Down Key 5 Manual...

Страница 12: ...d rated 60V minimum WARNING Pump Right Side Panel Item Number Item 1 USB C Connector 2 M12 Input Connector 1 3 M12 Input Connector 2 4 M12 Output Connector 2 4 3 M12 connectors not included with produ...

Страница 13: ...Dry Contact Closure Open Stop Gnd Run P2 Ground DC Ground 0 VDC P3 FVS 15 VDC 60 mA To power FVS sensor P4 FVS DC Ground 0 VDC FVS Ground Input P5 FVS Signal Input Signal Input for FVS Signal M12 Inpu...

Страница 14: ...worn when installing and servicing the pump CAUTION Directions 1 Confirm that pump is in the OFF position 2 Press 4 20mA Input button 1 7 1 Selecting 4 20mA input mode Directions 1 Confirm that pump i...

Страница 15: ...auto restart feature will restore the pump to the operating state it was in when the power was lost POWER 115V60Hz 0 6A max 220V50Hz 0 3A max 230V60Hz 0 3A max 230V50Hz 0 3A max 240V50Hz 0 3A max NOT...

Страница 16: ...d Failure to clean the roller assembly will void the warranty NOTE If the TFD alarm is triggered the pump will stop and close an alarm output Fluid Tubing failure 10 1 Confirming Chemical Detection To...

Страница 17: ...fter servicing operate the pump to verify normal operation NOTE The manufacturer does not assume responsibility for damage to a pump that has been caused by a chemical attack 11 2 Cleaning and Lubrica...

Страница 18: ...ecautions should be taken depending on solution being pumped Refer to MSDS precautions from your solution supplier Use the provided Tube Installation Tool to leverage tubing into the pump head Do not...

Страница 19: ...rt the pump 5 With the pump running pull the inlet suction fitting out of the pump head Guide the tube counterclockwise away from the rollers Pull the outlet discharge fitting out of the pump head 6 P...

Страница 20: ...NOTE Thoroughly clean the pump head and rotor The rotor can be removed by pulling it straight out After cleaning push the rotor back on the shaft 1 Set the motor speed to 10 Press the Start Stop key...

Страница 21: ...4 Place the clear cover onto the pump head Secure the cover with the provided three thumb screws The pump is now ready for operation Page 21 FLEXFLO M1...

Страница 22: ...ction of the M1 product page at as well as download the Firmware Update File www blue white com 1 Connect the Pump to a computer via USB A USB C cable 2 Power up the Pump 3 Open the M1 programer 4 Sel...

Страница 23: ...7 Select HEX file 8 Click on Erase Program Verify 9 Once Hex file is loaded successfully 10 Click on Disconnect Your firmware has now been updated M1 M01 hex Page 23 FLEXFLO M1...

Страница 24: ...n Flex A Thane Tube assembly 7 16 OD tube compression Flex A Thane Tube assembly 3 8 OD tube compression Flex A Prene Tube assembly 7 16 OD tube compression Flex A Prene Tube assembly 7 16 OD tube com...

Страница 25: ...1 2 3 4 5 6 Page 25 14 1 EXPLODED VIEW FLEXFLO M1...

Страница 26: ...ion All accessories are sold separately KIT M12 Kit contains Two M12 cables CABLE UAC Kit contains One 3 USB A to USB C cable NOTE All Accessories are sold separately CABLE UAC USB A C CABLE KIT M12 T...

Страница 27: ...arge tube One foot valve and strainer and One mounting bracket with screws KIT S15 Kit contains One 15 gallon tank One 3 8 suction tube One 3 8 discharge tube One foot valve and strainer and One mount...

Страница 28: ...led to ambient temperature E05 Inverter Error Contact Blue White Industries 714 893 8529 customerservice blue white com E06 No Motor Connection Contact Blue White Industries 714 893 8529 customerservi...

Страница 29: ...the associated product warranty and provides the user with important safety information Purchasers installers and operators of Blue White products should take the time to inform themselves about the...

Страница 30: ...ensity polyethylene LPH Liters per hour mA Milliampere min Minute mL Milliliters MSDS Material Safety Data Sheet N C Normally Close N O Normally Open NPT National Pipe Thread NSF National Sanitation F...

Страница 31: ...2 plug Australia New Zealand 9 230V 50 60Hz power cord BS 1363 A plug United Kingdom Pump Tube Size and Material 1 1 4 OD Flex A Thane 3 7 16 OD Flex A Thane 6 3 8 OD Flex A Prene 7 7 16 OD Flex A Pre...

Страница 32: ...minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances The WEEE marking applies only to countries within the European Union EU and Norwa...

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