SECTION 2
PLANNED MAINTENANCE
2-1.
GENERAL.
Planned maintenance consists of periodic visual and
operational checks, inspection, lubrication, and sched-
uled maintenance designed to catch an issue in the
early hours or discover malfunctions and defective
parts. The operator performs the checks in the
Operator’s Manual, and refers any required
servicing to a qualified maintenance technician who
performs the planned maintenance and any required
servicing.
2-2.
MONTHLY AND QUARTERLY CHECKS.
Table 2-1
is a monthly and quarterly inspection and
service chart based on normal usage of equipment
eight hours per day, five days per week. If the vehicle
is used in excess of forty hours per week, the
frequency of inspection and service should be
increased accordingly. These procedures must be
performed by a qualified service technician or your
Blue Giant Ser-vice Representative.
2-3.
FREQUENT INSPECTIONS.
The owner and user are required by ANSI A92.6 to
ensure frequent inspections of the BG Zero Electric
Access Vehicle occur and are performed in
accordance with the following points: 1. If
purchased used unless it's determined that the
frequent and annual inspections are current. 2. The
BG Zero Electric Access Vehicle has been in
service for three (3) months or 150 hours,
whichever comes first. 3. The BG Zero Electric Access
Vehi-cle has been out of service for a period longer
than three (3) months. inspection is to be performed
by a mechanic that is qualified and authorized to
perform service on the BG Zero Electric
Access Vehicle. All service records must
be maintained.
2-4.
ANNUAL INSPECTIONS.
The owner and user are required by ANSI A92.6 to
ensure annual inspections of the BG Zero Electric
Access Vehicle occur and are performed no later
than 13 months from the date of prior annual
inspection or every 700 hundred hours of use,
whichever occurs first. This annual inspection is to
be performed by a mechanic that is qualified and
authorized to perform service on the BG Zero
Electric Access Vehicle. All service records must be
maintained.
2-5. BATTERY CARE.
2-5.1.
General
The vehicle may be equipped with maintenance free
batteries.
The care and maintenance of the battery is very
important to obtain efficient vehicle operation and
maximum battery life.
CAUTION:
Gases produced by a battery can be
explosive. Do not smoke, use an open
flame, create an arc or sparks in the
vicinity of the battery. Ventilate an
enclosed area well when charging.
CAUTION:
Batteries contain sulfuric acid which may
cause severe burns. Avoid contact with
eyes, skin or clothing. In case of contact,
flush immediately and thoroughly with
clean water. Obtain medical attention
when eyes are affected. A baking soda
solution (one pound to one gallon of
water) applied to spilled acid until
bubbling stops, neutralizes the acid for
safe handing and disposal.
Table 2-1 Monthly and Quarterly Inspection and Service Chart
VISUAL CHECKS
INTERVAL
INSPECTION OR SERVICE
Monthly
Check electrical brake for proper operation.
Monthly
Inspect wiring for loose connections and damaged insulation.
Monthly
Check wheels for wear and damage.
Monthly
Check "deadman” footswitch for proper operation.
Monthly
Check lift chain tension, lubrication & operation (see paragraph
)
Quarterly
Check lift cylinder for leakage.
Quarterly
Test electric steering.
Quarterly
Check steering gear for wear and lubricate.
Semi-annually
Inspect for chain wear (See
9
Содержание BG ZERO
Страница 4: ...4...
Страница 20: ...Table 3 3 Troubleshooting Chart Traction Lift Controller 20...
Страница 21: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 21...
Страница 22: ...Table 3 3Troubleshooting Chart Traction Lift Controller Continued 22...
Страница 23: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 23...
Страница 24: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 24...
Страница 28: ...NOTES 28...
Страница 30: ...Figure 5 1 Drive System EC_0003 30...
Страница 33: ...Figure 6 2 Frame EC_0001 33...
Страница 34: ...Figure 6 3 Transmission Motor Brake Assembly EC_0004 34...
Страница 37: ...Figure 7 2 Elevation System Overview EC_0013 37...
Страница 38: ...Figure 7 3 Elevation System Breakdown EC_0014 38...
Страница 39: ...Figure 7 4 Platform EC_0017 39...
Страница 40: ...40...
Страница 42: ...Figure 8 1 Hydraulic System EC_0007 42...
Страница 45: ...Figure 8 4 Elevation System Overview EC_0013 45...
Страница 46: ...Figure 8 5 Elevation System Breakdown EC_0014 46...
Страница 48: ...Figure 9 1 Electrical System EC_0009 48...
Страница 52: ...Figure 9 3 Elevation System Breakdown EC_0014 52...
Страница 53: ...Figure 9 4 Platform EC_0017 53...
Страница 54: ...Figure 9 5 Operating Control Assembly Left EC_0005 54...
Страница 55: ...Figure 9 6 Operating Control Assembly Right EC_0006 55...
Страница 56: ...NOTES 56...
Страница 58: ...NOTES 58...
Страница 60: ...Figure 11 1 Frame EC_0001 60...
Страница 62: ...Figure 11 2 Caster Assembly EC_0002 62...
Страница 64: ...Figure 11 3 Drive System EC_0003 64...
Страница 66: ...Figure 11 4 Transmission Motor Brake Assembly EC_0004 66...
Страница 68: ...Figure 11 5 Operating Control Assembly Left EC_0005 68...
Страница 70: ...Figure 11 6 Operating Control Assembly Right EC_0006 70...
Страница 72: ...Figure 11 7 Hydraulic System EC_0007 72...
Страница 74: ...Figure 11 8 Hydraulic Pump Assembly EC_0008 74...
Страница 76: ...Figure 11 9 Electrical System EC_0009 76...
Страница 78: ...Figure 11 10 Wiring Harness 1 EC_0010 78...
Страница 80: ...Figure 11 11 Wiring Harness 2 EC_0011 80...
Страница 82: ...Figure 11 12 Wiring Cables EC_0012 82...
Страница 84: ...Figure 11 13 Elevation System Overview EC_0013 84...
Страница 86: ...Figure 11 14 Elevation System Breakdown EC_0014 86...
Страница 88: ...Figure 11 14Elevation System Breakdown Continued EC_0014 88...
Страница 90: ...Figure 11 15 Lift Cylinder EC_0015 90...
Страница 92: ...Figure 11 16 Lift Cylinder Assembly Tray EC_0019 92...
Страница 94: ...Chain Assembly Figure 11 17 Chain Assembly EC_0016 94...
Страница 96: ...Figure 11 18 Operator Platform EC_0017 96...
Страница 98: ...Figure 11 18Operator Platform Continued EC_0017 98...