
Table 3-1 Troubleshooting Chart - Continued
MALFUNCTION
PROBABLE CAUSE
CORRECTIVE ACTION
TROUBLE WITH LIFTING OR
LOWERING
• Oil sprays or flows from the top
of the lift cylinder.
Defective packing in lift cylinder
Repair lift cylinder.
• Squealing sounds when lifting
Operator’s platform.
Identify oil leak and fill reservoir.
Apply grease.
a. Oil level too low.
b. Dry channels in mast.
c. Defective mast or Platform
rollers
Replace rollers.
• Platform does not lift to full lift
height.
a. Oil level too low.
Add oil to reservoir.
b. Load larger than capacity.
Refer to I.D.plate for capacity.
• Weak, slow or uneven action of
hydraulic system.
a. Defective pump or relief valve.
Check pressure. Adjust as
necessary.
b. Worn lift cylinder.
Replace cylinder.
c. Load larger than capacity.
Refer to I.D.platefor capacity.
d. Defective lift motor relay.
Replace relay on pump motor.
e. Battery charge low.
Charge battery.
• Platform does not lift, pump
motor does not run.
a. Battery is dead or discon-
nected.
Check and recharge if required.
b. Defective wiring.
Check and repair as required.
c. Defect in electrical system for
operating pump motor.
Check lift switch on platform, as
well as the relay.
• Platform does not lift, motor
runs.
Defect in hydraulic system.
Check the oil level in the reservoir
and the oil lines to the lift
cylinder, and repair as required.
If normal, check the hydraulic
pump, and relief valve. Repair, or
adjust.
• Platform lifts, but will not go
down.
Defect in hydraulic system
Check lowering control switch and
lowering solenoid. Replace as
required.
• Load will not hold
a. Oil bypassing internally in
control valve
b. Worn lift cylinder or packing.
• Platform does not lift to top.
Pump motor runs.
• Forks drifts down under load
when in a raised position.
a. Oil level too low.
b. Load larger than capacity.
c. Batteries need charging. Leak
in hydraulic system, lift
cylinder or lowering valve.
Replace valve assembly.
Repack cylinder.
Add oil to reservoir.
Refer to nameplate on side of
mast for maximum load capacity.
Charge batteries.
Check for leaking fitting in
hydraulic line and repair as
required. Repack lift cylinder
or replace valve assembly.
16
Содержание BG ZERO
Страница 4: ...4...
Страница 20: ...Table 3 3 Troubleshooting Chart Traction Lift Controller 20...
Страница 21: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 21...
Страница 22: ...Table 3 3Troubleshooting Chart Traction Lift Controller Continued 22...
Страница 23: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 23...
Страница 24: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 24...
Страница 28: ...NOTES 28...
Страница 30: ...Figure 5 1 Drive System EC_0003 30...
Страница 33: ...Figure 6 2 Frame EC_0001 33...
Страница 34: ...Figure 6 3 Transmission Motor Brake Assembly EC_0004 34...
Страница 37: ...Figure 7 2 Elevation System Overview EC_0013 37...
Страница 38: ...Figure 7 3 Elevation System Breakdown EC_0014 38...
Страница 39: ...Figure 7 4 Platform EC_0017 39...
Страница 40: ...40...
Страница 42: ...Figure 8 1 Hydraulic System EC_0007 42...
Страница 45: ...Figure 8 4 Elevation System Overview EC_0013 45...
Страница 46: ...Figure 8 5 Elevation System Breakdown EC_0014 46...
Страница 48: ...Figure 9 1 Electrical System EC_0009 48...
Страница 52: ...Figure 9 3 Elevation System Breakdown EC_0014 52...
Страница 53: ...Figure 9 4 Platform EC_0017 53...
Страница 54: ...Figure 9 5 Operating Control Assembly Left EC_0005 54...
Страница 55: ...Figure 9 6 Operating Control Assembly Right EC_0006 55...
Страница 56: ...NOTES 56...
Страница 58: ...NOTES 58...
Страница 60: ...Figure 11 1 Frame EC_0001 60...
Страница 62: ...Figure 11 2 Caster Assembly EC_0002 62...
Страница 64: ...Figure 11 3 Drive System EC_0003 64...
Страница 66: ...Figure 11 4 Transmission Motor Brake Assembly EC_0004 66...
Страница 68: ...Figure 11 5 Operating Control Assembly Left EC_0005 68...
Страница 70: ...Figure 11 6 Operating Control Assembly Right EC_0006 70...
Страница 72: ...Figure 11 7 Hydraulic System EC_0007 72...
Страница 74: ...Figure 11 8 Hydraulic Pump Assembly EC_0008 74...
Страница 76: ...Figure 11 9 Electrical System EC_0009 76...
Страница 78: ...Figure 11 10 Wiring Harness 1 EC_0010 78...
Страница 80: ...Figure 11 11 Wiring Harness 2 EC_0011 80...
Страница 82: ...Figure 11 12 Wiring Cables EC_0012 82...
Страница 84: ...Figure 11 13 Elevation System Overview EC_0013 84...
Страница 86: ...Figure 11 14 Elevation System Breakdown EC_0014 86...
Страница 88: ...Figure 11 14Elevation System Breakdown Continued EC_0014 88...
Страница 90: ...Figure 11 15 Lift Cylinder EC_0015 90...
Страница 92: ...Figure 11 16 Lift Cylinder Assembly Tray EC_0019 92...
Страница 94: ...Chain Assembly Figure 11 17 Chain Assembly EC_0016 94...
Страница 96: ...Figure 11 18 Operator Platform EC_0017 96...
Страница 98: ...Figure 11 18Operator Platform Continued EC_0017 98...