SECTION 9
ELECTRICAL COMPONENTS
9-1. ELECTRICAL CONTROL PANEL
9-1.1. Maintenance
NOTE:
Erratic operation of the vehicle may be
caused by defective controller components.
Before removing the electrical panel, perform
troubleshooting procedures per
,
to determine corrective action to be taken.
There are no serviceable parts inside the controller.
No attempt should be made to open the controller.
Opening the controller may damage it and will void the
warranty.
The controller is programmed at the factory
specifically for the vehicle model on which it is
equipped. It is important to replace the controller with
the correct preprogrammed unit to assure proper
performance settings intended for that particular
vehicle. See
Figure 11-9
for the preprogrammed
controller number.
It is recommended that the controller exterior be
cleaned periodically, and if a hand held programmer is
available, this periodic cleaning provides a good
opportunity to check the controller’s diagnostic history
file. It is also recommended that the controller’s fault
detection circuitry be checked whenever the vehicle is
serviced.
9-1.2.
Cleaning
1. Engage the emergency power disconnect switch
and turn off key switch.
2. Remove the compartment cover as described in
paragraph
3. Remove any dirt or corrosion from the bus bar
area. The controller should be wiped clean with a
moist rag. Allow it to dry before reconnecting the
battery.
9-1.3. Panel Removal.
1. Engage the emergency power disconnect switch
and turn off key switch.
2. Remove the compartment cover as described in
paragraph
3. Tag and disconnect all electrical cables and
harness from control panel.
4. Remove four screws, four lock washers, four flat
washers and panel.
9-1.4. Panel disassembly.
Refer to
for the location and identity of the
major replacement components mounted on the panel
and remove defective parts.
9-1.5. Panel Installation.
1. Position panel and secure with four screws, four
lock washers, four flat washers.
2. Connect all electrical cables and harness to the
control panel as noted during removal.
3. Install compartment covers as described in
paragraph
4. Disengage the emergency power disconnect
switch and turn on key switch.
9-2. HORN REPLACEMENT.
1. Engage the emergency power disconnect switch
and turn off key switch.
2. Remove the compartment cover as described in
paragraph
3. Tag and disconnect harness from horn.
4. Remove screw, lock washer, flat washer and
horn.
5. Install horn and secure with screw, lock washer,
flat washer.
6. Reconnect harness to horn.
7. Install compartment covers as described in
paragraph
8. Disengage the emergency power disconnect
switch and turn on key switch.
47
Содержание BG ZERO
Страница 4: ...4...
Страница 20: ...Table 3 3 Troubleshooting Chart Traction Lift Controller 20...
Страница 21: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 21...
Страница 22: ...Table 3 3Troubleshooting Chart Traction Lift Controller Continued 22...
Страница 23: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 23...
Страница 24: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 24...
Страница 28: ...NOTES 28...
Страница 30: ...Figure 5 1 Drive System EC_0003 30...
Страница 33: ...Figure 6 2 Frame EC_0001 33...
Страница 34: ...Figure 6 3 Transmission Motor Brake Assembly EC_0004 34...
Страница 37: ...Figure 7 2 Elevation System Overview EC_0013 37...
Страница 38: ...Figure 7 3 Elevation System Breakdown EC_0014 38...
Страница 39: ...Figure 7 4 Platform EC_0017 39...
Страница 40: ...40...
Страница 42: ...Figure 8 1 Hydraulic System EC_0007 42...
Страница 45: ...Figure 8 4 Elevation System Overview EC_0013 45...
Страница 46: ...Figure 8 5 Elevation System Breakdown EC_0014 46...
Страница 48: ...Figure 9 1 Electrical System EC_0009 48...
Страница 52: ...Figure 9 3 Elevation System Breakdown EC_0014 52...
Страница 53: ...Figure 9 4 Platform EC_0017 53...
Страница 54: ...Figure 9 5 Operating Control Assembly Left EC_0005 54...
Страница 55: ...Figure 9 6 Operating Control Assembly Right EC_0006 55...
Страница 56: ...NOTES 56...
Страница 58: ...NOTES 58...
Страница 60: ...Figure 11 1 Frame EC_0001 60...
Страница 62: ...Figure 11 2 Caster Assembly EC_0002 62...
Страница 64: ...Figure 11 3 Drive System EC_0003 64...
Страница 66: ...Figure 11 4 Transmission Motor Brake Assembly EC_0004 66...
Страница 68: ...Figure 11 5 Operating Control Assembly Left EC_0005 68...
Страница 70: ...Figure 11 6 Operating Control Assembly Right EC_0006 70...
Страница 72: ...Figure 11 7 Hydraulic System EC_0007 72...
Страница 74: ...Figure 11 8 Hydraulic Pump Assembly EC_0008 74...
Страница 76: ...Figure 11 9 Electrical System EC_0009 76...
Страница 78: ...Figure 11 10 Wiring Harness 1 EC_0010 78...
Страница 80: ...Figure 11 11 Wiring Harness 2 EC_0011 80...
Страница 82: ...Figure 11 12 Wiring Cables EC_0012 82...
Страница 84: ...Figure 11 13 Elevation System Overview EC_0013 84...
Страница 86: ...Figure 11 14 Elevation System Breakdown EC_0014 86...
Страница 88: ...Figure 11 14Elevation System Breakdown Continued EC_0014 88...
Страница 90: ...Figure 11 15 Lift Cylinder EC_0015 90...
Страница 92: ...Figure 11 16 Lift Cylinder Assembly Tray EC_0019 92...
Страница 94: ...Chain Assembly Figure 11 17 Chain Assembly EC_0016 94...
Страница 96: ...Figure 11 18 Operator Platform EC_0017 96...
Страница 98: ...Figure 11 18Operator Platform Continued EC_0017 98...