8-3.2. Repair
CAUTION: To prevent damage, use proper pipe
clamp vise. The cylinder will be distorted
if the vise is tightened too much.
1. Secure the lift cylinder in a vise, clamping lightly
at the base of the cylinder.
2. Remove gland nut (
).
3. Remove dust seal from gland nut.
4. Pull out piston rod.
5. Remove snap ring and piston from rod.
6. Remove snap rings, seals and backup ring from
piston.
7. Coat all parts with hydraulic oil (
).
8. For assembly Install in reverse order of removal.
8-3.3. Installation
1. Install lift cylinder assembly in reverse order of
removal.
Figure 8-3 Lift Cylinder - Tray
8-4. LIFT CYLINDER - TRAY
8-4.1. Removal
1. Engage the emergency power disconnect switch
and turn off key switch.
WARNING:
Before attempting any replacement,
make certain power is disconnected.
CAUTION:
Hydraulic oil can damage parts. Wipe off
any oil immediately. Provide a container
under the line or fitting before
disconnecting from cylinder.
2. Raise the platform high enough to remove the six
screws and remove the front lower cover.
3. Remove eight screws and remove the front upper
cover.
WARNING: Support cylinder before performing the
following steps to prevent cylinder from
falling.
4. Remove the cotter pin and shaft from the bottom
of the cylinder.
5. Remove the cotter pin and shaft from the top of
the cylinder and make sure you support the
cylinder so that it does not fall out.
6. Carefully raise lift cylinder assembly up and out of
vehicle.
8-4.2. Repair
CAUTION: To prevent damage, use proper pipe
clamp vise. The cylinder will be distorted
if the vise is tightened too much.
1. Secure the lift cylinder in a vise, clamping lightly
at the base of the cylinder.
2. Remove the end cap.
3. Remove the snap ring, dust ring, seal, copper
sleeve, seal, oil seal and seal from the end cap.
4. Remove the rod seal, oil seal, piston and rod seal
ring from the base.
5. Coat all parts with hydraulic oil (
6. For assembly Install in reverse order of removal.
8-4.3. Installation
1. Install tray lift cylinder assembly in reverse order
of removal.
EC_0019
44
Содержание BG ZERO
Страница 4: ...4...
Страница 20: ...Table 3 3 Troubleshooting Chart Traction Lift Controller 20...
Страница 21: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 21...
Страница 22: ...Table 3 3Troubleshooting Chart Traction Lift Controller Continued 22...
Страница 23: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 23...
Страница 24: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 24...
Страница 28: ...NOTES 28...
Страница 30: ...Figure 5 1 Drive System EC_0003 30...
Страница 33: ...Figure 6 2 Frame EC_0001 33...
Страница 34: ...Figure 6 3 Transmission Motor Brake Assembly EC_0004 34...
Страница 37: ...Figure 7 2 Elevation System Overview EC_0013 37...
Страница 38: ...Figure 7 3 Elevation System Breakdown EC_0014 38...
Страница 39: ...Figure 7 4 Platform EC_0017 39...
Страница 40: ...40...
Страница 42: ...Figure 8 1 Hydraulic System EC_0007 42...
Страница 45: ...Figure 8 4 Elevation System Overview EC_0013 45...
Страница 46: ...Figure 8 5 Elevation System Breakdown EC_0014 46...
Страница 48: ...Figure 9 1 Electrical System EC_0009 48...
Страница 52: ...Figure 9 3 Elevation System Breakdown EC_0014 52...
Страница 53: ...Figure 9 4 Platform EC_0017 53...
Страница 54: ...Figure 9 5 Operating Control Assembly Left EC_0005 54...
Страница 55: ...Figure 9 6 Operating Control Assembly Right EC_0006 55...
Страница 56: ...NOTES 56...
Страница 58: ...NOTES 58...
Страница 60: ...Figure 11 1 Frame EC_0001 60...
Страница 62: ...Figure 11 2 Caster Assembly EC_0002 62...
Страница 64: ...Figure 11 3 Drive System EC_0003 64...
Страница 66: ...Figure 11 4 Transmission Motor Brake Assembly EC_0004 66...
Страница 68: ...Figure 11 5 Operating Control Assembly Left EC_0005 68...
Страница 70: ...Figure 11 6 Operating Control Assembly Right EC_0006 70...
Страница 72: ...Figure 11 7 Hydraulic System EC_0007 72...
Страница 74: ...Figure 11 8 Hydraulic Pump Assembly EC_0008 74...
Страница 76: ...Figure 11 9 Electrical System EC_0009 76...
Страница 78: ...Figure 11 10 Wiring Harness 1 EC_0010 78...
Страница 80: ...Figure 11 11 Wiring Harness 2 EC_0011 80...
Страница 82: ...Figure 11 12 Wiring Cables EC_0012 82...
Страница 84: ...Figure 11 13 Elevation System Overview EC_0013 84...
Страница 86: ...Figure 11 14 Elevation System Breakdown EC_0014 86...
Страница 88: ...Figure 11 14Elevation System Breakdown Continued EC_0014 88...
Страница 90: ...Figure 11 15 Lift Cylinder EC_0015 90...
Страница 92: ...Figure 11 16 Lift Cylinder Assembly Tray EC_0019 92...
Страница 94: ...Chain Assembly Figure 11 17 Chain Assembly EC_0016 94...
Страница 96: ...Figure 11 18 Operator Platform EC_0017 96...
Страница 98: ...Figure 11 18Operator Platform Continued EC_0017 98...