
SECTION 8
HYDRAULIC SYSTEM SERVICING
8-1. LINES AND FITTINGS
WARNING:
When the platform is raised, pressure
exists in the hydraulic system lines and
fittings. To ensure release of pressure,
platform must be fully lowered and the
batteries
disconnected
before
performing any maintenance on the
hydraulic system.
NOTE:
Leaking hydraulic fittings may be remedied by
simply tightening fittings. If this does not
remedy the leak, the fittings or line must
be replaced.
1. Fully lower the platform.
2. Engage the emergency power disconnect switch
and turn off key switch.
3. Remove the compartment cover as described in
paragraph
WARNING:
Relieve pressure off the system prior to
opening any lines.
CAUTION:
Hydraulic oil can damage parts. Wipe off
any oil immediately. Provide a container
under the line or fitting before
disconnecting.
4. Refer to
and remove leaking line or fit-
ting and replace it with a new line or fitting.
5. Check level of hydraulic oil. If required, add
hydraulic oil to bring to proper level. Use hydraulic
oil listed in
.
6. Disengage the emergency power disconnect
switch and turn on key switch.
7. Operate the lift and lower buttons to refill the
cylinder and lines with hydraulic oil.
8. Check level of hydraulic oil. If required, add
hydraulic oil to bring to proper level. Use hydraulic
oil listed in
.
9. Install the compartment cover as described in
paragraph
8-2.
HYDRAULIC PUMP, MOTOR, AND RESER-
VOIR ASSY
The hydraulic pump/motor assembly can be
disassembled and repaired. However, a defective
pump, valve or motor requires replacement of that
component.
WARNING:
When the platform is raised, pressure
exists in the hydraulic system lines and
fittings. To ensure release of pressure,
platform must be fully lowered and the
batteries
disconnected
before
performing any maintenance on the
hydraulic system.
8-2.1. Removal
1. Fully lower the platform.
2. Engage the emergency power disconnect switch
and turn off key switch.
3. Remove the compartment cover as described in
paragraph
4. Tag and disconnect electrical leads from motor
and solenoid of pump/motor assembly.
NOTE:
The reservoir and tube will be filled with
hydraulic oil. Place a container under the
pump assembly to catch any hydraulic oil.
5. Disconnect hose from pump/motor assembly.
6. While supporting pump/motor assembly, remove
two screws and two lock washers.
7. Remove the pump/motor assembly.
8. Remove the bracket from the pump/motor
assembly.
9. Install pump/motor assembly in reverse order of
removal.
41
Содержание BG ZERO
Страница 4: ...4...
Страница 20: ...Table 3 3 Troubleshooting Chart Traction Lift Controller 20...
Страница 21: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 21...
Страница 22: ...Table 3 3Troubleshooting Chart Traction Lift Controller Continued 22...
Страница 23: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 23...
Страница 24: ...Figure 3 2 Troubleshooting Chart Traction Lift Controller Continued 24...
Страница 28: ...NOTES 28...
Страница 30: ...Figure 5 1 Drive System EC_0003 30...
Страница 33: ...Figure 6 2 Frame EC_0001 33...
Страница 34: ...Figure 6 3 Transmission Motor Brake Assembly EC_0004 34...
Страница 37: ...Figure 7 2 Elevation System Overview EC_0013 37...
Страница 38: ...Figure 7 3 Elevation System Breakdown EC_0014 38...
Страница 39: ...Figure 7 4 Platform EC_0017 39...
Страница 40: ...40...
Страница 42: ...Figure 8 1 Hydraulic System EC_0007 42...
Страница 45: ...Figure 8 4 Elevation System Overview EC_0013 45...
Страница 46: ...Figure 8 5 Elevation System Breakdown EC_0014 46...
Страница 48: ...Figure 9 1 Electrical System EC_0009 48...
Страница 52: ...Figure 9 3 Elevation System Breakdown EC_0014 52...
Страница 53: ...Figure 9 4 Platform EC_0017 53...
Страница 54: ...Figure 9 5 Operating Control Assembly Left EC_0005 54...
Страница 55: ...Figure 9 6 Operating Control Assembly Right EC_0006 55...
Страница 56: ...NOTES 56...
Страница 58: ...NOTES 58...
Страница 60: ...Figure 11 1 Frame EC_0001 60...
Страница 62: ...Figure 11 2 Caster Assembly EC_0002 62...
Страница 64: ...Figure 11 3 Drive System EC_0003 64...
Страница 66: ...Figure 11 4 Transmission Motor Brake Assembly EC_0004 66...
Страница 68: ...Figure 11 5 Operating Control Assembly Left EC_0005 68...
Страница 70: ...Figure 11 6 Operating Control Assembly Right EC_0006 70...
Страница 72: ...Figure 11 7 Hydraulic System EC_0007 72...
Страница 74: ...Figure 11 8 Hydraulic Pump Assembly EC_0008 74...
Страница 76: ...Figure 11 9 Electrical System EC_0009 76...
Страница 78: ...Figure 11 10 Wiring Harness 1 EC_0010 78...
Страница 80: ...Figure 11 11 Wiring Harness 2 EC_0011 80...
Страница 82: ...Figure 11 12 Wiring Cables EC_0012 82...
Страница 84: ...Figure 11 13 Elevation System Overview EC_0013 84...
Страница 86: ...Figure 11 14 Elevation System Breakdown EC_0014 86...
Страница 88: ...Figure 11 14Elevation System Breakdown Continued EC_0014 88...
Страница 90: ...Figure 11 15 Lift Cylinder EC_0015 90...
Страница 92: ...Figure 11 16 Lift Cylinder Assembly Tray EC_0019 92...
Страница 94: ...Chain Assembly Figure 11 17 Chain Assembly EC_0016 94...
Страница 96: ...Figure 11 18 Operator Platform EC_0017 96...
Страница 98: ...Figure 11 18Operator Platform Continued EC_0017 98...