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PERIODIC MAINTENANCE 

Periodic maintenance is the best way to help the machine perform well, give longevity and 
provide safety and low cost operation. In addition, you will be spared from many worries from 
self caused problems, resulting from poor maintinence or no maintinence. 

 
A - Before every ride: 
1.  Check the Cables and efficiency of brakes.  
2.  Check the lubrication and chain tension settings. The chain free play should     
be (5 mm) (.200in)  After every ride clean the minibike carefully and keep it 
clean. Do not use aggressive cleaning detergents.  
3.  After 1-hour of use, wash the air filter in air drying spirits and lubricate it 
with special oil for air filters. 
4.  After 1- hour of use, check the state of the clutch pads. Review the clutch 
adlustment.  
B.  After every 5  hours of riding: 
5.Check the tightness of all bolts and nuts.  

Tighten with a properly adjusted 

torgue wrench only ! For torgue settings see tables on page 17. 

6.  Wash the air filter in gas and lubricate it with special oil for an air filters to 
better catch the dust. 
7.  Clean carefully the carburetor float chamber. 
8.  Check the brake pads, the thickness of brake lining cannot be less than 1 
mm (.039 in).  Review the basic brake adjustment.  
9.Check the state of the clutch pads - the thickness cannot be less than 1 mm 
(.039in). Review the clutch adjustment.  
C - Every time after 10 hours of riding: 
10.Check the state of the clutch pads - the thickness cannot be less than 1 mm 
(.039in). 

 

CHAIN SETTING AND MAINTENANCE 

To set the chain tension, loosen the Nut (920.011.01) of the axel thru the rear 
wheel and the nut (914.021.01) of the rear Caliper anchor plate. The required 
chain tension (chain free play) is 5 mm (.200in) and is performed by equal 
movement of the Axel adjustor plate (920.009.01) on the both sides of the rear 
wheel. When the adjustment is correct, tighten the Axel nuts and the Caliper 
holding nut.  Tighten the adjustor plate nuts both sides an extra nip, just to set 
them firmly. It is important to lubricate the chain regularly, to avoid excess 
wear and prolong effective lifetime. The lubrication is important after every ride 
on a wet surface. It is recommended to lubricate the minibike with special 
chain spray. If chain replacement is necessary, check both chain Sprockets 
and if there is a need to change them do it together with the chain.  

CENTRIFUGAL CLUTCH PARTS, REPLACEMENT 

Remove the chain guard by loosing two bolts M6 (916.020.01), Fig. 5.  Loosen 
the chain and remove it from the sprocket.  Next, loosen three bolts holding the 
aluminum clutch housing. Remove it together with steel clutch basket, and 
dismantle it. Loosen the bolt from the carrier and remove the clutch from the 
engine.  Loosen and remove the adjustable bolts and springs. Then dismantle 
the safety rings from pins. When all this is done, replace with new clutch 
slipper shoes and springs (if required), at this time. During the reassembly 
process follow these steps: 1. put  the plate with the springs on the slipper 
shoes.  2. Put the plate against the carrier and mount it on the fixed pins.   
Fit it with the safety rings and install the adjustable bolts.  

 

Содержание Minibike Elite 14 WRS

Страница 1: ...Elite 14 WRS...

Страница 2: ...d positions Levels measured by authorized person TUV CZ s r o Test record no 814 90 06 BT IZ H is deposited with producer RPM Average level of the acoustic pressure A at a work station SN EN ISO 11202...

Страница 3: ...he limits of vehicle rider and weather conditions to avoid unnecessary accidents and injuries Check ups Shut the engine off when performing maintenance check ups otherwise You could be severely injure...

Страница 4: ...2 TECHNICAL DATA 2 UNPACKING AND SETTING UP BEFORE RIDING FIG 1 3 SAFETY 3 BEFORE STARTING 3 STARTING THE ENGINE FIG 2 4 CARBURETOR FIG 3 4 RIDING 4 PERIODIC MAINTENANCE 5 CHAIN SETTING AND MAINTENAN...

Страница 5: ...e rear wheel can be changed by the replacement of chain sprockets The front and rear wheel is equipped with disk brakes The rear brake is controlled with the left lever and the front brake is controll...

Страница 6: ...t in Engine damage for which you will be responsible FIG 1 Operating controls 1 Handlebar bolts 2 Brake lever bolts 3 Throttle Assy bolts 4 Stop switch 5 Front brake lever 6 Rear brake lever 7 Balance...

Страница 7: ...the starting wire up to full winding off After short engine run set the choke lever back to position A Let the engine run about 1 min Leave the minibike on the stand with running engine and if necess...

Страница 8: ...ETTING AND MAINTENANCE To set the chain tension loosen the Nut 920 011 01 of the axel thru the rear wheel and the nut 914 021 01 of the rear Caliper anchor plate The required chain tension chain free...

Страница 9: ...be over the bolt head M5 312 018 00 which protects brake pads and spring of pads 312 020 00 Unbolt this bolt and replace the old brake pads with new ones When mounting the brake pads place the brake s...

Страница 10: ...ard and remove the chain Safely hold keep the rear wheel from falling out while pulling out the axel Caution note the location of both spacer tubes and one spacer washer between caliper mount plate an...

Страница 11: ...FIG 10 8...

Страница 12: ...9...

Страница 13: ...10...

Страница 14: ...160 330 051 00 SILENT BLOCK TUBE 332 003 20 BRAKE CABLE SLEEVE ASSY 330 052 00 INTAKE GASKET 332 018 20 BRAKE CABLE SLEEVE ASSY 330 053 20 INTAKE BRANCH KIT PHVA 14 332 020 00 BRAKE NUT 330 056 20 IN...

Страница 15: ...02 02 SPACER L 12 920 015 01 NUT M 6 WITH COLLAR 129 002 08 SPACER L 19 920 020 01 NUT M 8 x 1 129 004 00 RUBBER SEAT 920 021 01 NUT M 10 x 1 339 006 00 FUEL HOSE 12 175 930 001 01 WASHER 5 4 129 007...

Страница 16: ...FIG 6 FIG 16 13 159 019 00 MP 1...

Страница 17: ...FIG 7 14 FIG 7 512 060 00...

Страница 18: ...the sleeve which connects the rubber holder of the air filter to the carburetor When the air filter is loosened take it out and very carefully wash it in air drying solvent lubricate it when dry and...

Страница 19: ...the balance tank Close the tank and pull the start T handle two or three times This will circulate the coolent in the system Once more vent the system while loosening the air bleed screw Only now it...

Страница 20: ...1 30 Loctite 243 FRAME Front wheel axle nut M10 1 47 5 Self locking Front brake rotor M5 3 20 5 Front brake bracket M6 2 17 Loctite 243 Brake mount M5 2 13 Loctite 243 Steering shaft M10 1 27 Self loc...

Страница 21: ...e on the stand During a long storage period unbolt the spark plug and insert a couple of drops of the motor oil into the cylinder Pull the starting rope a couple of times so a film of oil covers and e...

Страница 22: ...ing Number CZ Signature of the technical control This manual served also as a GUARANTEE LIST Please after receiving the product check the manufacturing number and the date of sale In the case of a cla...

Страница 23: ......

Страница 24: ...COPYRIGHT BLATA 2007 C...

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