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MAINTENANCE OF COOLING SYSTEM 

 
1. Liquid filling: 
Place the minibike on the stand. Dismantle the seat and very carefully check all 
the joints on the hose. For older minibikes do not forget to check for holes and 
other damages to the hose.  To fill the cooling system, 0.5 liters of the coolant 
is needed. In case the minibike will be used during the wintertime, do not 
forget to use the anti-freeze coolant. Pour the coolant into the balance tank, 
which is placed between the handlebars, until it is filled to ¾ of capacity. 
Unbolt the vent bolt M5 (914.018.01), which is placed on the hose (319.008.00) 
between the cylinder head and cooler. Tighten the bolt only after all air has 
been bled and only coolant is coming out of the vent plug hole. Always hold 
the hose in order not to pull out the air escape valve. It is important to have 
more than ½ capacity of the coolant in the balance tank. Close the tank and 
pull the start T’handle two or three times. This will circulate the coolent in the 
system. Once more vent the system while loosening the air bleed screw. 
Only now it is possible to start the minibike, and leave it to run on the stand for 
one minute. Turn of the motor, and vent it again. Then the minibike is ready for 
use. 
2.  Check up of cooling system:  
Before every ride check the amount of coolant in the balance tank! After every 
10 hours of riding, remove the pull starter cover and check the Gilmer type 
belt, which runs the coolant pump. 
Important notice: If the coolant level rises in the balance tank switch of the 
engine immediately! Check the drive of the coolant pump and sealing of the 
cooling system.  After these steps vent the air bleed screw. The raised level of 
coolant is an indicator of a warmed up engine, which can result in seizing of 
the piston in the cylinder. 
 
3.  Draining the Coolant: 

Dismantle the hose on the bottom of the cooling system and eliminate the 
liquid. Unbolt the drain plug in the balance tank. 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

16 

Содержание Minibike Elite 14 WRS

Страница 1: ...Elite 14 WRS...

Страница 2: ...d positions Levels measured by authorized person TUV CZ s r o Test record no 814 90 06 BT IZ H is deposited with producer RPM Average level of the acoustic pressure A at a work station SN EN ISO 11202...

Страница 3: ...he limits of vehicle rider and weather conditions to avoid unnecessary accidents and injuries Check ups Shut the engine off when performing maintenance check ups otherwise You could be severely injure...

Страница 4: ...2 TECHNICAL DATA 2 UNPACKING AND SETTING UP BEFORE RIDING FIG 1 3 SAFETY 3 BEFORE STARTING 3 STARTING THE ENGINE FIG 2 4 CARBURETOR FIG 3 4 RIDING 4 PERIODIC MAINTENANCE 5 CHAIN SETTING AND MAINTENAN...

Страница 5: ...e rear wheel can be changed by the replacement of chain sprockets The front and rear wheel is equipped with disk brakes The rear brake is controlled with the left lever and the front brake is controll...

Страница 6: ...t in Engine damage for which you will be responsible FIG 1 Operating controls 1 Handlebar bolts 2 Brake lever bolts 3 Throttle Assy bolts 4 Stop switch 5 Front brake lever 6 Rear brake lever 7 Balance...

Страница 7: ...the starting wire up to full winding off After short engine run set the choke lever back to position A Let the engine run about 1 min Leave the minibike on the stand with running engine and if necess...

Страница 8: ...ETTING AND MAINTENANCE To set the chain tension loosen the Nut 920 011 01 of the axel thru the rear wheel and the nut 914 021 01 of the rear Caliper anchor plate The required chain tension chain free...

Страница 9: ...be over the bolt head M5 312 018 00 which protects brake pads and spring of pads 312 020 00 Unbolt this bolt and replace the old brake pads with new ones When mounting the brake pads place the brake s...

Страница 10: ...ard and remove the chain Safely hold keep the rear wheel from falling out while pulling out the axel Caution note the location of both spacer tubes and one spacer washer between caliper mount plate an...

Страница 11: ...FIG 10 8...

Страница 12: ...9...

Страница 13: ...10...

Страница 14: ...160 330 051 00 SILENT BLOCK TUBE 332 003 20 BRAKE CABLE SLEEVE ASSY 330 052 00 INTAKE GASKET 332 018 20 BRAKE CABLE SLEEVE ASSY 330 053 20 INTAKE BRANCH KIT PHVA 14 332 020 00 BRAKE NUT 330 056 20 IN...

Страница 15: ...02 02 SPACER L 12 920 015 01 NUT M 6 WITH COLLAR 129 002 08 SPACER L 19 920 020 01 NUT M 8 x 1 129 004 00 RUBBER SEAT 920 021 01 NUT M 10 x 1 339 006 00 FUEL HOSE 12 175 930 001 01 WASHER 5 4 129 007...

Страница 16: ...FIG 6 FIG 16 13 159 019 00 MP 1...

Страница 17: ...FIG 7 14 FIG 7 512 060 00...

Страница 18: ...the sleeve which connects the rubber holder of the air filter to the carburetor When the air filter is loosened take it out and very carefully wash it in air drying solvent lubricate it when dry and...

Страница 19: ...the balance tank Close the tank and pull the start T handle two or three times This will circulate the coolent in the system Once more vent the system while loosening the air bleed screw Only now it...

Страница 20: ...1 30 Loctite 243 FRAME Front wheel axle nut M10 1 47 5 Self locking Front brake rotor M5 3 20 5 Front brake bracket M6 2 17 Loctite 243 Brake mount M5 2 13 Loctite 243 Steering shaft M10 1 27 Self loc...

Страница 21: ...e on the stand During a long storage period unbolt the spark plug and insert a couple of drops of the motor oil into the cylinder Pull the starting rope a couple of times so a film of oil covers and e...

Страница 22: ...ing Number CZ Signature of the technical control This manual served also as a GUARANTEE LIST Please after receiving the product check the manufacturing number and the date of sale In the case of a cla...

Страница 23: ......

Страница 24: ...COPYRIGHT BLATA 2007 C...

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